The Member of Group, Elsan Hammadde Sanayii A.S was established in Istanbul in 1969 as a foundry where brass casting had been made. In 1971, ELSAN had started the production of brass rods. Elsan has increased the capacity by adding continuous casting lines in 1976. Elsan activated its new facility in Industrial Organized Zone in Manisa in 1990 by focusing on process of automation. ELSAN, has kept its investments on developments, activated the second continuous casting lines, which is computerized, in order to increase the capacity of it in 1995. In 2000, started the production of polishing quality Brass Ingots Casting and investments on improvements still continues. In the first half of 2013 with a capacity of 1800 Tons indirect extrusion press with the efficiency and quality of investment also increased. ELSAN considers to increasing the productivity while continue to investments about improvement and automation.,0
PRODUCTION LINE 1. Foundary 3 unit channel type induction furnaces 1 unit coreless induction furnaces 2 unit holding furnaces 2 unit continuous casting lines 1 unit ingot casting line 2. Press 1640 MTon Extrusion Press 1800 MTon Indirect Extrusion Press 3. Straightening and Drawing 1 unit Combined Drawing Machine 1 unit Straightening Machine 1 unit Drawing Machine 1 unit Drawing Machine for Profile 2 unit Chamfering Machines Total Production Capability : 25.000 ton / year Brass Billets 22.000 ton/year Brass Rods, 5.000 ton / year Brass Ingots
PRODUCTS Ø 180 mm Brass Billets Ø 10 100 mm Round Hot Stamping Rods Ø 10 65 mm Round Free Cutting Rods AA 10 50 mm Hexagonal Free Cutting Rods (12 50 mm for CDA 360 and CDA 377) Rectangular Hot Stamping Profiles Square Profiles Lock Hub, Door Knob, Hinge etc. Profiles Brass Ingots for ELSAN produces round and hexagonal automated pressed bars, bold brass pipes, collector pipes, lock hub profiles, padlocks, hinges and door knobs etc. The products that are used as raw materials of the products are brass-base and carry the brand have been proved its quality around the world. As the Directive of REACH, ELSAN has completed pre-registration for copper, zinc, lead, and aluminum materials through the Reach Global Services (RGS) that is the only representative. ELSAN makes use of REACH registration of their suppliers for zinc, lead and aluminums. With this registration, our customers from EU countries, are able complete their exporting without any extra procedures in that rule of action. Furthermore ELSAN has the declaration of compliance of EU RoHS.
STANDARDS OF PRODUCT PİRİNÇ ÜRÜNLER / BRASS PRODUCT STANDARTLAR/ STANDARDS SEMBOL/ SYMBOL MAMUL CİNSİ/ ALLOY STANDARDS FOR MS58-CuZn40Pb2 Pirinç Pres Takoz / Brass Billet For Forging CDA 377 Pirinç Pres Takoz / Brass Billet For Forging MS58-CuZn39Pb3 Pirinç Otomat Takoz / Brass Billet For Machining CDA 360 Pirinç Otomat Takoz / Brass Billet For Machining MS63-CuZn37 Pirinç Boru Takozu / Brass Billet for Tube CDA 360 (From 10 mm to 50 mm) Altıköşe Pirinç Otomat Çubuk / Hexagonal Type Brass Rods For Machining CDA 360 (From 10 mm to 60 mm) Yuvarlak Pirinç Otomat Çubuk / Round Type Brass Rods For Machining MS58-CuZn39Pb3 (From 10 mm to 50 mm) Altıköşe Pirinç Otomat Çubuk / Hexagonal Type Brass Rods For Machining MS58-CuZn39Pb3 (From 10 mm to 65 mm) Yuvarlak Pirinç Otomat Çubuk / Round Type Brass Rods For Machining CDA 377 (From 12 mm to 58 mm) Yuvarlak Pirinç Pres Çubuk / Round Type Brass Rods for Forging MS58-CuZn40Pb2 (From 12 mm to 100 mm) Yuvarlak Pirinç Pres Çubuk / Round Brass Rods For Forging MS58-CuZn39Pb3 PİRİNÇ OTOMAT PROFİLLER / BRASS PROFILES FOR MACHINING MS58-CuZn40Pb2 PİRİNÇ PRES PROFİLLER / BRASS PROFILES FOR FORGING PİRİNÇ TAKOZ / BRASS BILLETS EN 12165 CW 617N PRES / FOR FORGING ASTM B124 EN 12164 / 12165 C37700 CW 612N EN 12164 CW 614N OTOMAT / FOR MACHINING ASTM B16 EN 12164 C36000 CW 603N EN 12449 CW508L BORU / FOR TUBE PİRİNÇ OTOMAT ÇUBUKLAR / BRASS RODS FOR MACHINING ASTM B16 EN 12164 ASTM B16 EN 12164 C36000 CW 603N C36000 CW 603N EN 12164 CW 614N OTOMAT / FOR MACHINING EN 12164 CW 614N OTOMAT / FOR MACHINING PİRİNÇ PRES ÇUBUKLAR / BRASS RODS FOR FORGING ASTM B124 EN 12165 C37700 CW 612N EN 12165 CW 617N PRES / FOR FORGING PİRİNÇ PROFİLLER / BRASS PROFILES EN 12167 CW 614N OTOMAT / FOR MACHINING EN 12167 CW 617N OTOMAT / FOR FORGING PİRİNÇ KÜLÇELER / BRASS INGOTS SOĞUK ŞEKİLLENDİRME / FOR COLD FORMABILITY - FORGING BRASS OTOMAT / FOR MACHINING OTOMAT / FOR MACHINING OTOMAT / FOR MACHINING SOĞUK ŞEKİLLENDİRME / FOR COLD FORMABILITY - FORGING BRASS MS60 - CuZn39Pb1AlB-B PİRİNÇ KÜLÇE / BRASS INGOT EN 1982 CB755S POLİSAJA UYGUN ALÇAK BASINÇLI DÖKÜM KÜLÇESİ / FOR LOW PRESSURE DIE CASTING
LOW LEADED BRASS ELSAN has completed the studies on the improvements in production of brass with low leaden in 2009 and had done the applications for the international patent. The lead, is used in brass drinking water pipelines, has got known toxic effects and blends into the drinking water therefore it threats the human health and the nature. The increasing problems about the nature, consumers becoming more conscious, producers focusing on environment friendly programs in production, and legislations affected the brass industry and because all of these reasons Unleaded / low leaded brass which quickly has become the increasing value in this industry. Because the ELSAN is so sensitive about this topic, has developed a Research and Development project for the production of low leaded brass. This project has been run by University-Manufacturer cooperation supported by TUBITAK. Within this project, TAREL Teknolojik Arastirma Sanayi ve Ticaret A.S and VALFSEL Armatur Sanayi A.S those are sister company took a position as partners. In this projects University helped by literally and by letting the labs to be used; on the other hand the ideas and the theories has been put into existence in the facilities of the producer and the success of the composition, which is developed in the labs of the University, has been proved. As a result of those studies, at the end of 2009, Elsan has introduced the low leaded brass rods and ingots to the consumers.
LABORATORY ELSAN accomplishes the required tests for the customers special demands with delicately. Chemical Tests Optic Emission Spectrometer X-Ray Flouresans Spectrometer Electrolyze (Cu, Pb) Mechanical Tests 250 kn Tensile Testing Machine Rockwell/Brinell Hardness Testing Machine Micro Structure Analysis Sample Preparing Units Metals Microscope and computerized visual test software. Furthermore, ELSAN Metallurgy Lab, the subcontractor of Turkish Standard Institute (TSE), is controlled and monitored by TSE according to the standards of EN ISO/IEC 17025.
MANAGEMENT SYSTEMS Quality is the most important priority for ELSAN, therefore first in 1997, ELSAN qualified to receive the ISO 9002 Quality Assurance systems certificate; in February of 2003 EN ISO 9001:2001 Quality Management Systems from TSE. In March of 2009 ELSAN has been checked by TSE triple control systems and qualified to have EN ISO 9001:2008 Quality Management Systems Certificate, EN ISO 14001 Environmental Management System Certificate, and OHSAS 18001 certificate from TSE.
ENVIRONMENT ELSAN has made a principle to keep the environment during the functions in its facilities. With the filtration system the release of dangerous emissions to the nature would be stopped. The system was established in 1992 and it was built up in 2000. At the same time, some dangerous wastes are recovered and used in some other industrial sector as raw materials; wasted heat is used over again so the energy savings come into existence. ELSAN has License of Emission Permit and Nonhygienic Installations License since 2000. In order to recycle the metal chips contaminated with oil, ELSAN applied for the license of dangerous wastes recycling and qualified to have the License of Recycling Plant in 2008 from Ministry of Environment and Forestry. ELSAN were implemented ISO 14001 Environmental Management Systems thereby it were identified all the environmental aspects and their environmental impacts arising from their activities. Especially about "Waste Management" in the examples shown in its sector ELSAN, made Regular Waste Warehousing in accordance with legal regulations. All types of waste being collected and stored separately in there, after these wastes are submitted licensed disposal or recycling facilities.
SALES & CONTACT The sales are made within the Elginkan Group and with domestic sales ELSAN exports its products to so many countries pioneer markets are Canada, the USA, Pakistan, and Iran. ELSAN makes its own domestic market sales. ELSAN HAMMADDE SANAYİİ A.Ş. Organize Sanayi Bölgesi 50. Yıl Cad. No:21 MANİSA / TÜRKİYE Tel : 0.236.233 34 96 (pbx) Faks : 0.236.233 06 52 Web : www.elsan.com.tr E-posta : elsan@elsan.com.tr ELSAN makes export through Eleks Dış Ticaret A.Ş. that joins to Elginkan Group. ELEKS DIŞ TİCARET A.Ş. Kemeraltı Cad. Ümmehan No:71/4 Karaköy 80200 İSTANBUL/TÜRKİYE Tel: 0 212 393 02 00 (pbx) Faks: 0 212 292 92 39-292 92 40 Web: www.eleks.com.tr E-Mail: eleks@eleks.com.tr