Quantum Energy Generator VERSION: 1.02 LAST UPD: 4 JULY 2014 CONTACT: info@vortexmd.com
Introduction: This document contains the manufacturing drawings for the QEG: Quantum Energy Generator. The design is based on the blueprints from the Fix the World (FTW) Organization, which they open sourced on their website. To learn more about the QEG, please visit: http://www.fixtheworldproject.net/quantum-energy-generator.html Following their example, I also made this document containing the drawings freely available on my company's website: http:///rnd-projects/qeg/ my own involvement: During the interview with FTW by alternative energy reporter Sterling Allan, James Robitaille from FTW told that he had about 9kW of equipment running (as a load) on his prototype QEG with less than 1 kw of input: http://www.youtube.com/watch?v=rjke5djrmfq. Initially my business partners and I planned to order components and build one ourselves. However, when FTW released a well documented test report with energy input and output measurements from a new prototype they built in Morocco, we pulled the handbrake. The measurements showed that no more than 590W of usable output was achieved with an input of 607W: https://hopegirl2012.files.wordpress.com/2014/05/morocco-qeg-june-2014-test-andmeasurement-report-v2-011.pdf. Although the report also stated that this Morocco prototype was not tuned/optimized yet, a new test report showing similar results as mentioned in the Sterling Allan interview has not yet been released. Until such a new report is available, we decided to wait with ordering any components. Why the FTW team was not able to reproduce similar results with their Morocco prototype as they achieved with their first one, remains an unanswered question for me. Thanks: Specifically I want to thank the FTW team for all their efforts and countless hours they spent on researching and sharing their findings. Thanks guys, you're an example. QEG related links: FTW Hope Girl blog Hope Girl Youtube QEG forum Sterling Allan / Peswiki http://www.fixtheworldproject.net/ http://hopegirl2012.wordpress.com/ http://www.youtube.com/channel/ucntzpquf2cy4ndubkhiwzxw http://be-do.com/index.php/en/forum/ http://peswiki.com/index.php/directory:fix_the_world_organizatio n%27s_quantum_energy_generator Partners in this project: Eric Nuver, Electrical Engineer Kees van der Koppel, Inventor Van Der Koppel Bedrijven Why this document: I made this document with the following intentions: -make the QEG more compatible with metric dimensions/parts -make a solid connection between the rotor and the shaft (instead of using Loctite) -make the rotor retained in the QEG assembly (by spacer rings) instead of being dependent on eccentric locks on the bearings (which are hard to access) for its correct positioning -make a full set of (mechanical) drawings freely available, so that anybody can give them to a local machine shop and thus making it easier to build a QEG Future Scope: Once FTW releases a new test reports which show the results we're after, my team and I will order parts and start building. At that point my intention is to supplement this document with more drawings and documents like: -complete system drawing, including all the electrical components and mounting frame -full part/supplier list, also for electrical components, including lead times and prices -drawing set for imperial dimensioning/parts -any other relevant documents Contact: Most pencils still need erasers, at least my one does now and then, so your feedback on this document is welcome as long as it is constructive. Also for inquiries regarding collaboration and/or if you need any professional 2D/3D CAD services, you can contact me at: Name: Website: E-mail: Linkedin: Rodolphe Reuchlin, BSc. Mechanical Engineer info@vortexmd.com www.linkedin.com/in/rodolphereuchlin
ITEM NO. QTY. PART NR DWG NR DESCRIPTION SPECIFICATION SUPPLIER 1 1 QEG-PRT-1 dwg-qeg-prt-1 END PLATE FRONT MERREM-MATERIALS.COM 2 1 QEG-BGT-020 BEARING BLOCK SBPF 204 AANDRIJFSHOP.NL / PEHAVO.NL 3 3 QEG-FST-010 BOLT SQUARE NECK M8x30MM CLASS 8.8 FABORY.NL / PEHAVO.NL 4 3 QEG-FST-021 NUT M8 CLASS 8.8 FABORY.NL / PEHAVO.NL 5 3 QEG-FST-031 FLAT WASHER M8 FABORY.NL / PEHAVO.NL REVISIONS REV. DESCRIPTION ORIGINAL ISSUE CONSIDER USING LOCTITE 243 THREADLOCKER DUE TO FIBRATIONS IN QEG 3 51 1 2 11 20 4 5 4 ISO EXPLODED VIEW SIDE VIEW 4 FRONT VIEW END PLATE FRONT ASSEMBLY QEG DWG NR: dwg-qeg-asm-1 QEG-ASM-1 DO NOT SCALE DRAWING SCALE: 1:4 SHEET 1 OF 1
ITEM NO. QTY. PART NR DWG NR DESCRIPTION SPECIFICATION SUPPLIER 1 1 QEG-PRT-2 dwg-qeg-prt-2 END PLATE REAR MERREM-MATERIALS.COM 2 1 QEG-BGT-021 BEARING BLOCK SBPF 206 AANDRIJFSHOP.NL / PEHAVO.NL 3 3 QEG-FST-011 BOLT SQUARE NECK M10x40MM CLASS 8.8 FABORY.NL / PEHAVO.NL 4 3 QEG-FST-022 NUT M10 CLASS 8.8 FABORY.NL / PEHAVO.NL 5 3 QEG-FST-032 FLAT WASHER M10 FABORY.NL / PEHAVO.NL REVISIONS REV. DESCRIPTION ORIGINAL ISSUE 1 5 4 CONSIDER USING LOCTITE 243 THREADLOCKER DUE TO FIBRATIONS IN QEG 2 59.5 24.5 3 15 ISO EXPLODED VIEW 4 4 SIDE VIEW FRONT VIEW END PLATE REAR ASSEMBLY QEG DWG NR: dwg-qeg-asm-2 QEG-ASM-2 DO NOT SCALE DRAWING SCALE: 1:4 SHEET 1 OF 1
ITEM NO. QTY. PART NR DWG NR DESCRIPTION SPECIFICATION SUPPLIER 1 1 QEG-BGT-1B dwg-qeg-bgt-1 CORE-ROTOR TORELCO.COM 2 1 QEG-PRT-010 dwg-qeg-prt-010 ROTOR SHAFT TORELCO.COM 3 1 QEG-PRT-011 dwg-qeg-prt-011 ROTOR LOCK PLATE MERREM-MATERIALS.COM REVISIONS REV. DESCRIPTION ORIGINAL ISSUE 4 2 QEG-FST-1 BOLT 0.25"x4.25" GRADE 5 FABORY.NL / PEHAVO.NL 5 2 QEG-FST-020 NUT 0.25" GRADE 5 FABORY.NL / PEHAVO.NL 6 1 QEG-FST-023 NUT M22x1 CLASS 8.8 FABORY.NL / PEHAVO.NL 7 4 QEG-FST-030 FLAT WASHER 0.25" FABORY.NL / PEHAVO.NL 8 1 QEG-FST-033 FLAT WASHER M22 FABORY.NL / PEHAVO.NL 91.2 243 39.1 A CONSIDER USING LOCTITE 243 THREADLOCKER DUE TO FIBRATIONS IN QEG 4 7 3 2 151.7 1 7 A 5 SECTION A-A SIDE VIEW 8 ISO EXPLODED VIEW 6 ROTOR ASSEMBLY DWG NR: QEG dwg-qeg-asm-020 QEG-ASM-020 DO NOT SCALE DRAWING SCALE: 1:2 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION ORIGINAL ISSUE 6 7 16 15 14 17 CUT HOLES TO SUIT IN END PLATE FOR COIL WIRES OF CORE 1 ISO EXPLODED VIEW 2 9 13 4 10 CONSIDER USING LOCTITE 243 THREADLOCKER DUE TO FIBRATIONS IN QEG 16 3 5 15 12 11 8 CONSIDER USING LOCTITE 243 THREADLOCKER ON SET SCREWS DUE TO FIBRATIONS IN QEG NOTE: 14 CONSIDER USING LOCTITE 243 THREADLOCKER ON SET SCREWS DUE TO FIBRATIONS IN QEG -FASTEN ELECTROMAGNETIC SHIELDS TO SUIT, E.G. SELF TAPPING SCREWS -HANDLES (QEG-BGT-40) ARE OPTIONAL DRILL HOLES AND FASTEN TO SUIT MECHANICAL ASSEMBLY QEG DWG NR: dwg-qeg-asm-030 QEG-ASM-030 DO NOT SCALE DRAWING SCALE: NTS SHEET 1 OF 4
APPROX. 3.1 264.6 APPROX. 7.6 REVISIONS REV. DESCRIPTION 44.5 B 165.1 15 A ORIGINAL ISSUE 1 9 10 DETAIL Q SCALE 1 : 1 DETAIL P SCALE 1 : 1 13 11 Q P 6.6 4 12 4 4 0.33 2 3 B SECTION A-A 4 A SECTION B-B MECHANICAL ASSEMBLY QEG DWG NR: dwg-qeg-asm-030 QEG-ASM-030 DO NOT SCALE DRAWING SCALE: NTS SHEET 2 OF 4
ITEM NO. QTY. PART NR DWG NR DESCRIPTION SPECIFICATION SUPPLIER 1 1 QEG-BGT-1A dwg-qeg-bgt-1 CORE-STATOR TORELCO.COM REVISIONS REV. DESCRIPTION ORIGINAL ISSUE 1 QEG-BGT-1A-03 16 QEG-BGT-1A-02 8 QEG-BGT-1A-01 2 1 QEG-ASM-1 dwg-qeg-asm-1 END PLATE FRONT ASSEMBLY 1 QEG-PRT-1 dwg-qeg-prt-1 END PLATE FRONT MERREM-MATERIALS.COM 1 QEG-BGT-020 BEARING BLOCK SBPF 204 AANDRIJFSHOP.NL / PEHAVO.NL 3 QEG-FST-010 BOLT SQUARE NECK M8x30MM CLASS 8.8 FABORY.NL / PEHAVO.NL 3 QEG-FST-031 FLAT WASHER M8 FABORY.NL / PEHAVO.NL 3 QEG-FST-021 NUT M8 CLASS 8.8 FABORY.NL / PEHAVO.NL 3 1 QEG-ASM-2 dwg-qeg-asm-2 END PLATE REAR ASSEMBLY 1 QEG-PRT-2 dwg-qeg-prt-2 END PLATE REAR MERREM-MATERIALS.COM 1 QEG-BGT-021 BEARING BLOCK SBPF 206 AANDRIJFSHOP.NL / PEHAVO.NL 3 QEG-FST-011 BOLT SQUARE NECK M10x40MM CLASS 8.8 FABORY.NL / PEHAVO.NL 3 QEG-FST-032 FLAT WASHER M10 FABORY.NL / PEHAVO.NL 3 QEG-FST-022 NUT M10 CLASS 8.8 FABORY.NL / PEHAVO.NL BILL OF MATERIALS (BOM ) EXPLANATION: THIS BOM IS A SO CALLED "INDENTED" BOM. THIS MEANS THAT ONLY TOP LEVEL PART NRS HAVE AN ITEM NR (BALLOON NR). IN CASE THIS TOP LEVEL PART NR CONSISTS OF SUB-PARTS/SUB-ASSEMBLIES, THESE PARTS NRS ARE LISTED UNDERNEATH THE TOP LEVEL PART NR. FOR EXAMPLE ITEM NR 1 (PART NR QEG-BGT-1A) IS AN ASSEMBLY THAT CONSISTS OF PART NRS. -QEG-BGT-1A-01 -QEG-BGT-1A-02 -QEG-BGT-1A-03 THE SECOND PART OF THIS BOM IS ON THE NEXT PAGE PART NR NAMING CONVENTION: -QEG-ASM-XXX = ASSEMBLY -QEG-PRT-XXX = PART (MACHINED/MANUFACTURED) -QEG-BGT-XXX = BOUGHT PAR OR ASSEMBLY -QEG-FST-XXX = FASTENER MECHANICAL ASSEMBLY QEG DWG NR: dwg-qeg-asm-030 QEG-ASM-030 DO NOT SCALE DRAWING SCALE: NTS SHEET 3 OF 4
ITEM NO. QTY. PART NR DWG NR DESCRIPTION SPECIFICATION SUPPLIER 4 1 QEG-ASM-020 dwg-qeg-asm-020 ROTOR ASSEMBLY 1 QEG-BGT-1B dwg-qeg-bgt-1 CORE-ROTOR TORELCO.COM 1 QEG-PRT-010 dwg-qeg-prt-010 ROTOR SHAFT TORELCO.COM 1 QEG-PRT-011 dwg-qeg-prt-011 ROTOR LOCK PLATE MERREM-MATERIALS.COM REVISIONS REV. DESCRIPTION ORIGINAL ISSUE 2 QEG-FST-1 BOLT 0.25"x4.25" GRADE 5 FABORY.NL / PEHAVO.NL 2 QEG-FST-020 NUT 0.25" GRADE 5 FABORY.NL / PEHAVO.NL 4 QEG-FST-030 FLAT WASHER 0.25" FABORY.NL / PEHAVO.NL 1 QEG-FST-023 NUT M22x1 CLASS 8.8 FABORY.NL / PEHAVO.NL 1 QEG-FST-033 FLAT WASHER M22 FABORY.NL / PEHAVO.NL 5 1 QEG-PRT-020 dwg-qeg-prt-020 ELECTROMAG. SHIELDING - FRONT PERFORATED 30% OPENING 6 1 QEG-PRT-021 dwg-qeg-prt-021 ELECTROMAG. SHIELDING - REAR PERFORATED 30% OPENING 7 1 QEG-PRT-022 dwg-qeg-prt-022 8 1 QEG-PRT-023 dwg-qeg-prt-023 ELECTROMAG. SHIELDING - MIDDLE ELECTROMAG. SHIELDING - BOTTOM 9 1 QEG-PRT-030 CUT TO SUIT ROTOR SPACER RING FRONT 10 1 QEG-PRT-031 CUT TO SUIT ROTOR SPACER RING REAR PERFORATED 30% OPENING PERFORATED 30% OPENING 11 1 QEG-BGT-010 PULLEY SPA 71-1 GROOVE AANDRIJFSHOP.NL / PEHAVO.NL 12 1 QEG-BGT-011 TAPERLOCK BUSH W. SCREWS BUSH 1108-20MM SHAFT AANDRIJFSHOP.NL / PEHAVO.NL 1 QEG-BGT-011-02 3 QEG-BGT-011-01 13 1 QEG-BGT-030 KEY DIN 6885A, 6x6x30 FABORY.NL / PEHAVO.NL 14 4 QEG-BGT-040 HANDLE (OPTIONAL) 15 16 QEG-FST-020 NUT 0.25" GRADE 5 FABORY.NL / PEHAVO.NL 16 16 QEG-FST-030 FLAT WASHER 0.25" FABORY.NL / PEHAVO.NL 17 8 QEG-FST-040 THREADED ROD 0.25"x9" GRADE B7 FABORY.NL / PEHAVO.NL NOTE: THIS BOM IS A SO CALLED "INDENTED" BOM. SEE PREVIOUS PAGE FOR EXPLANATION THE FIRST PART OF THIS BOM IS ON THE PREVIOUS PAGE PART NR NAMING CONVENTION: -QEG-ASM-XXX = ASSEMBLY -QEG-PRT-XXX = PART (MACHINED/MANUFACTURED) -QEG-BGT-XXX = BOUGHT PAR OR ASSEMBLY -QEG-FST-XXX = FASTENER MECHANICAL ASSEMBLY QEG DWG NR: dwg-qeg-asm-030 QEG-ASM-030 DO NOT SCALE DRAWING SCALE: NTS SHEET 4 OF 4
REVISIONS 15.0 REV. DESCRIPTION ORIGINAL ISSUE 2014-07-02 0.25 ±0.1 x8 REAM TO SIZE 01 MATERIAL CORRECTION: 25 GAUGE --> 24 GAUGE 2014-07-04 12.0 9.0 0.737 x2 1.5 0.75 x4 0.75 x4 2.25 2.375 ±0.2 6.0 15.0 1.5 0.75 0.875 ±0.05 REAM TO SIZE 1.5 1.5 1.5 4x TIG WELD ON OD OF ROTOR 5.974 CORE-ROTOR dwg-qeg-bgt-1 4x TIG WELD ON OD OF STATOR NOTE: CORE-STATOR dwg-qeg-bgt-1 -DIMENSIONING ACCORDING TO FIX THE WORLD PDF, www.fixtheworldproject.net/qeg-open-source-documents.html, 25 MARCH 2014, DRAWING # 7410-1 -ALL DIMENSIONS ARE IN INCHES -TOTAL LAMINATION THICKNESS = 3.5" +/- 0.025" (= +/-1 LAMINATION THICKNESS) M19C5, 24 Gauge CORE-STATOR AND CORE-ROTOR DIMS AS PER FTW QEG DWG NR: dwg-qeg-bgt-1 QEG-BGT-1A / QEG-BGT-1B DO NOT SCALE DRAWING SCALE: 1:2 SHEET 1 OF 1 01
REV. REVISIONS DESCRIPTION ORIGINAL ISSUE 2014-07-02 01 2014-07-04 BRIDGE RECTIFIER ADDED FOR DRIVE MOTOR LINE N NEUTRAL 120V VARIAC FOR SPEED ADJUSTMENT DRIVE MOTOR 120V L1 BRIDGE RECTIFIER ARMATURE FUSE OUTPUT 230V / 240V, 42A 10kW +/- 4Hz LINE FUSE NOTE: L2 PRIMARY CIRCUIT COILS: 2x 350T, #10 AWG HPT / HAPT CAPACITORS: 12x 2.5uF, 20V (=0.208uF, 24kV) TUNE FOR RESONANCE -THIS CIRCUIT IS A MODIFIED VERSION OF THE "QEG SCHEMATIC" THAT CAN BE FOUND ON PAGE 7 OF THE ORIGINAL FIX THE WORLD PDF ON WWW.FIXTHEWORLDPROJECT.NET/QEG-OPEN-SOURCE-DOCUMENTS.HTML 25 MARCH 2014 DRIVE MOTOR 180V ARMATURE, VARIABLE SPEED DC, PERMANENT MAGNETS, 25 RPM EXCITER CIRCUIT -SPARK GAP: BETWEEN 0.5" - 0.010" -CAPACITORS: 2x 15pF, 3150V PARALELL (=30pF, 3150V) -COIL: 1T, #1AWG HAPT WIRE, (451uH, 1.3MHz) NEUTRAL LINE DPDT SWITCH (DOUBLE POLE, DOUBLE TRHOW) -PRIMARY CIRCUIT THE ABOVE MENTIONED "QEG SCHEMATIC" ORIGINALY MENTIONED HERE 12x 1.5uF OR 0.1uF CAPACITORS. THE 12x 2.5uF CAPACITORS IN THIS DRAWING COME FROM THE "PARTS LIST" ON PAGE 8 AND FROM THE PARAGRAPH "CAPACITORS" ON PAGE 15 OF THE SAME DOCUMENT. SECUNDARY CIRCUIT COILS: 2x 31T, #20 AWG HTAIHSD 240V LINE IN -EXCITER CIRCUIT THE ABOVE MENTIONED "QEG SCHEMATIC" ORIGINALY MENTIONED HERE ONE 33pF CAPACITOR. THE 2x 15pF CAPACITORS IN THIS DRAWING COME FROM THE "PARTS LIST" ON PAGE 8 OF THE SAME DOCUMENT. IN PARALELL THEY YIELD 30pF. RR JULY 2014 ELECTRICAL SCHEMATIC QEG DWG NR: dwg-qeg-elc-1 DO NOT SCALE DRAWING SCALE: NTS SHEET 1 OF 1 01
REVISIONS REV. DESCRIPTION R2 ORIGINAL ISSUE PCD 342.9 PCD 190.5 4 P ISO VIEW 90 45 2 190 x8 0.4 7.35 x8 x3 0.4 9 x3 PCD 71.5 56 9 10 175 58.3 20 60 120 2 SIDE VIEW DETAIL P 4 FRONT VIEW POM C / DELRIN END PLATE FRONT DWG NR: QEG dwg-qeg-prt-1 QEG-PRT-1 DO NOT SCALE DRAWING SCALE: 1:2 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION R2 ORIGINAL ISSUE PCD 342.9 PCD 190.5 ISO VIEW 4 P 90 2 190 45 x8 0.4 7.35 x8 x3 0.4 11 x3 PCD 90.5 71.5 9 10 175 58.3 20 60 2 SIDE VIEW 120 4 FRONT VIEW DETAIL P POM C / DELRIN END PLATE REAR DWG NR: QEG dwg-qeg-prt-2 QEG-PRT-2 DO NOT SCALE DRAWING SCALE: 1:2 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION ORIGINAL ISSUE ISO VIEW 243 50 193 106 3-0 0.2 1 X 45 A 1.6 4.5-0 0.1 A 88 ±0.1 0.01 A - B 1.6 1.6 B B 42 1 X 45 3.2 3.5 +0.1 0 45 SECTION A-A 30 h8-0 0.033 0.01 A R1.4-0 0.4 22.212 h8-0 0.033 M22x1 B 0.01 20 h8-0 0 SECTION B-B 6 N9-0 0.03 DIN C45 / AISI 1045 ROTOR SHAFT DWG NR: QEG dwg-qeg-prt-010 QEG-PRT-010 DO NOT SCALE DRAWING SCALE: 1:1 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION ORIGINAL ISSUE ISO VIEW 139.3 57.2 33 12.2 R25 6 25 6.6 ±0.1 15 24.3 +0.2 0 R2 R12.5 50 0.2 24.3 +0.2 0 FRONT VIEW SIDE VIEW POM C / DELRIN ROTOR LOCK PLATE QEG DWG NR: dwg-qeg-prt-011 QEG-PRT-011 DO NOT SCALE DRAWING SCALE: 1:1 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION ORIGINAL ISSUE R2 PCD 342.9 20 X8 PCD 190.5 ISO VIEW 4 P 90 NOTE: -THICKNESS 1MM -PERFORATED 30% OPENING 2 190 45 R9.5 61.9 11 10 2 175 58.3 60 4 FRONT VIEW DETAIL P SCALE 1 : 1 STEEL / ZINC PLATED / GALVANIZED ELECTROMAG. SHIELDING - FRONT QEG DWG NR: dwg-qeg-prt-020 QEG-PRT-020 DO NOT SCALE DRAWING SCALE: 1:2 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION ORIGINAL ISSUE R2 PCD 342.9 20 x8 PCD 190.5 21 x3 PCD 90.5 120 4 ISO VIEW 90 60 2 190 45 11 NOTE: 10 -THICKNESS 1MM -PERFORATED 30% OPENING 58.3 2 175 4 FRONT VIEW STEEL / ZINC PLATED / GALVANIZED ELECTROMAG. SHIELDING - REAR QEG DWG NR: dwg-qeg-prt-021 QEG-PRT-021 DO NOT SCALE DRAWING SCALE: 1:2 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION ORIGINAL ISSUE 402 205.1 R201 ISO VIEW 2 401 FRONT VIEW SIDE VIEW NOTE: -THICKNESS 1MM -PERFORATED 30% OPENING STEEL / ZINC PLATED / GALVANIZED ELECTROMAG. SHIELDING - MIDDLE QEG DWG NR: dwg-qeg-prt-022 QEG-PRT-022 DO NOT SCALE DRAWING SCALE: 1:4 SHEET 1 OF 1
REVISIONS REV. DESCRIPTION ORIGINAL ISSUE 205.1 ISO VIEW 4 NOTE: -THICKNESS 1MM -PERFORATED 30% OPENING BOTTOM VIEW STEEL / ZINC PLATED / GALVANIZED ELECTROMAG. SHIELDING - BOTTOM QEG DWG NR: dwg-qeg-prt-023 QEG-PRT-023 DO NOT SCALE DRAWING SCALE: 1:2 SHEET 1 OF 1