SLIDING WARDROBE SYSTEM IMPORTANT You can only assemble these door configurations by using the frame provided. Your warranty will be invalid if other alternatives are used. All loads are taken by the top track to ensure smooth, light operation and long life. Prior to installing this doorset, inspect for damage and do not proceed to fit if any noticeable damage or defect is evident. This doorset should be stored in a dry flat location before installation. CAUTION This product needs to be installed by a competent tradesperson with assistance. Two people are required to carry out the installation, as some components are heavy. The outer frame requires fixing to the supporting structure above the opening. The opening MUST be capable of carrying the load of the doorset in all conditions. s must not be trimmed. www.jeld-wen.co.uk
Pack contents 1 configurations & sizes Opening Width No of s Jamb Head Track Cover Track Architrave Top Architrave Sides Metal Hangers Plastic Stops Plastic Guides 1258mm 2 2 x 2051mm 1 x 1224mm 1 x 1199mm 1 x 1200mm 1 x 1224mm 2 x 2039mm 4 1 3 1410mm 2 2 x 2051mm 1 x 1528mm 1 x 1503mm 1 x 1500mm 1 x 1528mm 2 x 2039mm 4 1 3 1562mm 2 2 x 2051mm 1 x 1528mm 1 x 1503mm 1 x 1500mm 1 x 1528mm 2 x 2039mm 4 1 3 1714mm 2 2 x 2051mm 1 x 1814mm 1 x 1789mm 1 x 1800mm 1 x 1814mm 2 x 2039mm 4 1 3 1848mm 3 2 x 2051mm 1 x 1814mm 1 x 1789mm 1 x 1800mm 1 x 1814mm 2 x 2039mm 6 2 6 2076mm 3 2 x 2051mm 1 x 2270mm 1 x 2245mm 1 x 2400mm 1 x 2270mm 2 x 2039mm 6 2 6 OPENING OPENING Opening Height Opening Width No. of s Width 2056mm 1258mm 2 610mm 2056mm 1410mm 2 686mm 2056mm 1562mm 2 762mm 2056mm 1714mm 2 838mm 2056mm 1848mm 3 610mm 2056mm 2076mm 3 686mm 2304mm 3 2 x 2051mm 1 x 2270mm 1 x 2245mm 1 x 2400mm 1 x 2270mm 2 x 2039mm 6 2 6 2056mm 2304mm 3 762mm Components Jambs x2 Head Track Cover Top Track Tools required Spirit level Drill 2mm wood drill bit Cordless screwdriver Masonry / timber drill bit (dependent on your wall material) 3 metre tape Mallet Wood hand saw Metal Hacksaw Materials required 2 Trimming frame head, cover, architrave and track Depending on which width you have ordered some widths require slight adjustments. See the table below which guides you through this process. Opening Width Head Length Track Cover Length Top Architrave Length Head, Cover & Architrave Trim Track Length Track Trim 1258mm 1224mm 1199mm 1224mm - 1200mm - 1410mm 1528mm 1503mm 1528mm 152mm 1500mm 1 1562mm 1528mm 1503mm 1528mm - 1500mm - 1714mm 1814mm 1789mm 1814mm 134mm 1800mm 146mm 1848mm 1814mm 1789mm 1814mm - 1800mm 12mm 2076mm 2270mm 2245mm 2270mm 228mm 2400mm 384mm 2304mm 2270mm 2245mm 2270mm - 2400mm 156mm Architraves Sides x 2 70mm fixings (frame to wall) 25mm fixings (jambs to head) Wood glue / grab adhesive Pins When trimming the length of the top architrave measure the under side length. Mitre Cut Length Top x 1 3 Fitting the track Metal door hangers Plastic door stops Plastic door guides Once the components have been cut to size in step 2, lay the head on the floor with the locating groove facing up. Place the stop in the locating groove to use as guide to sit the track flush up to. Secure into the head with 25mm length screws at either end of the track and one in the centre for configurations over 1800mm wide. Back Front 2 3
4 Frame assembly 7 Fixing door hangers Using a 2mm wood drill bit, make pilot holes through the top of the head into each of the jambs. Fix head & jambs together using 25mm wood screws making sure they are firmly fixed in place. Depending on your opening size you will have to repeat these steps as necessary. ie 3 doors. a. Take the front door hanger. Measure and mark from the door edge to the outer edge of the hinge. Using screws provided screw to the face of the door ensuring that all 3 screws are used in the configuration shown in the diagram. b. Take the back door hanger. Mark and measure from the door edge to the outer edge of the hinge. Using screws provided screw to the face of the door ensuring that all 3 screws are used in the configuration shown in the diagram. 5 Frame installation Jambs Using a 2mm wood drill bit, drill pilot holes through the jambs as shown in the diagram. Using the appropriate 70mm fixings depending on your opening, screw through and fix the frame in to place. 300mm centre 300mm + / - 5mm Max tolerance 300mm centre 300mm 50 50 Front Back 6 Frame installation Head 8 Fixing plastic door stops Using a 2mm wood drill bit, make pilot holes through the holes in the track into the head. Using appropriate 70mm fixings dependent on your opening, screw through the pre-drilled holes into your opening. Repeat until the track is firmly in place Plastic door stops are provided to ensure safety & to prevent finger traps. These are fixed to the back of the doors inside your wardrobe system so are not visable from the outside. Measure and mark 6 from the top edge of the door and 75mm from the side edge. 75mm Position doorstops as shown in the diagram & repeat as necessary depending on your configuration. 25mm 2 3 5 4
9 Hanging the doors 11 Fixing architraves From the outside of the system, hang the rear door(s) into the track & move left to right to get a smooth run. Repeat the same step for the front door. Jamb architraves are pre-cut to length. The reverse of the architrave has a tounge, insert into the tounge into the groove on the wardrobe jambs. Depending on your width, you may need to cut & mitre the architrave head as described in the table in step 2. Again using the tounge on the reverse of the architrave, insert into the groove on the wardrobe head. Final fix using appropriate pins. 10 Fixing plastic door guides 12 Fixing the track cover Plastic door guides are provided to prevent doors from coming out of the metal track & ensures smooth light operation. Working outside the wardrobe. Use screws provided to screw into your floor as shown in the diagram. Make sure that the guides are in the overlapped area of the doors, so they cannot be stood on or be in the way of your opening. Apply a small amount of wood glue / instant grab adhesive to the unfinished edge of the track cover. Insert track cover in to the groove in the frame head, tap gently in place using a mallet. Allow appropriate time for the wood glue or grab adhesive to set as per manufacturers intruction. 6 7
www.jeld-wen.co.uk SS/MF/JWD1920/0.5k/DEC14 35940