PC- and EtherCAT- Based Automation Outstanding Applications

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Beckhoff Automation PC- and EtherCAT- Based Automation Outstanding Applications Applications & Solutions 1

Content Murat Makina, İstanbul, SC223 - PVC Profile Processing Machinery Ekol Lojistik, İstanbul, Warehouse Automation Şafak Makina, İstanbul, Dentmaster - Dental Processing Center Applications & Solutions 2

Murat Makina: SC223 - PVC Profile Processing Machinery Applications & Solutions 3

Murat Makina: SC223 - PVC Profil İşleme Merkezi IPC Panel PC CP6202, Celeron 1,9 Ghz processor, EtherCAT Master I/O EtherCAT Bus CouplerEK1100 EtherCAT Terminals (IP20): Digital Input, Digital Output, Encoder module Motion AX50xx EtherCAT drives Servo Motors Automation TwinCAT NCI TwinCAT HMI Applications & Solutions 4

SC223 System Overview D/I Servo Drive (AX5203) x 5 EtherCAT D/O Industrial PC D/I D/O Servo Drive ( AX5203) Servo Motor x 10 D/O D/O (8 meters) D/I D/O Enkoder Modülü D/I D/O (6 meters) Applications & Solutions 5

Murat Makina: SC223 - PVC Profile Processing Machinery PC and EtherCAT based control of PVC profile processing machinery Applications & Solutions 6

Murat Makina: SC223 - PVC Profile Processing Machinery EtherCAT advantages Flexible topology Distrubuted I/O s ve distributed drives Numerous I/O s and servo drives contolled by 1 master (104 Digital Input, 88 Digital Output, 12 servo axes) Fast commissioning, easy configuration, cost-effective cabling Low system costs, thanks to distributed I/O s and drives Fast and dynamic positioning Processing with high accuracy Excellent performance, increased production capacity Applications & Solutions 7

Ekol Lojistik: Warehouse Automation Applications & Solutions 8

Ekol Lojistik: Warehouse Automation IPC C6920 Pano tipi PC, Intel Core 2 Duo 2.26 GHz processor, EtherCAT Master I/O EtherCAT Bus Coupler EK1100 (IP20) EtherCAT Terminals (IP20): Digital Input, Digital Output, Relay module, Profibus Master/Slave, Bus Terminals (IP20): AS-I master EtherCAT Terminals (IP67 Digital Input, Digital Output, Serial Communication Motion Servo Drive AX20xx Servo Motors Automation TwinCAT NC PTP TwinCAT Database server TwinCAT PLC Serial Communication Twincat TCP/IP Server Applications & Solutions 9

Ekol Lojistik: System Overview PROFIBUS slave (Crane 1-2) PROFIBUS master(scanner,2 x Profibus) AS-I master terminali x 3 ASANSÖR Servo Drive SHUTTLE CAR Servo Drive D/I D/O Servo Motor Servo Motor D/I D/O PROFIBUS slave x2 (Vinç 3-4) AS-I master terminalix2 Optick Data Link D/I D/O AS-I master terminall x2 D/I D/I D/O PROFIBUS slave (Distance Measurment, Scanner2,3,4) D/I D/O D/I x 191 2-kanal serial interface (Seri Communication) D/IOx 26 Applications & Solutions 10 Applications & Solutions 10

Ekol Lojistik: Warehouse Automation EtherCAT advantages 2 EtherCAT Network and 1 master Large networks (300 m. and 1500 m.) Distributed I/O s and distributed drives Numerous I/O s and servo drives contolled by 1 master (1388 Digital Input, 1092 Digital Output, 2 servo axes) Easy integration of other fieldbuses (Profibus, AS-I) IP 67 EtherCAT Box: Direct mounting through mounting holes. No need for a box or panel. Optic communication Fast commissioning, easy configuration, cost-effective cabling Low system costs, thanks to distributed I/O s and drives Fast and dynamic positioning Excellent performance Applications & Solutions 11

Şafak Makina: Dentmaster Dental Processing Center Applications & Solutions 12

Şafak Makina: Dentmaster Dental Processing Center IPC I/O CP6202-0021-0040 Panel PC, Intel Celeron 1.9 GHz, 2 cores, EtherCAT Master EtherCAT Bus Coupler EK1100 (IP20) EtherCAT Terminals (IP20): Digital Input, Digital Output Motion Servo Drive AX5203 Servo Motors Automation TwinCAT CNC TwinCAT Kinematic Transformation TwinCAT CNC HSC Pack Applications & Solutions 13

Dentmaster System Overview EtherCAT Bus Coupler 8-kanal digital input terminalx2 8-kanal digital output terminalix2 EtherCAT Endüstriyel PC AX5203 Servo Drive AX5203 Servo Drive AX5206 Servo Drive Servo Motor Servo Motor Servo Actuator Servo Actuator Servo Motor Spindle Applications & Solutions 14

Şafak Makina: Dentmaster Dental Processing Center Dentmaster Processing Center with high precision Applications & Solutions 15

Şafak Makina: Dentmaster Dental Processing Center EtherCAT adavantages Fast commissioning, easy configuration, cost-effective cabling Low system costs Fast and dynamic positioning Low cycle time (1 ms) High precision processing (5 µm) Excellent performance Applications & Solutions 16