Dimension Specification Identification 1.1 Manufacturer 1.2 Manufacturer's type designation S 1.3 Drive: electric (battery or mains),diesel,petrol,fuel gas,manual 1.4 Type of operation:hand,pedestrian,standing,,orderpicker 1.5 Load capacity / rated load Q(t) 5. 5. 7. 7. 1.6 Load center distance c 6 6 6 6 1.8 Load distance, center of drive axle to fork x 65 65 615 615 1.9 Wheelbase y Weights 2.1 Service weight kg 8,598 8,624 9,839 9,837 2.2 Axle loading, loaded front/rear kg 11,983 / 4,342 12,4 / 4,363 14,918/4,22 14,896 / 4,198 2.3 Axle loading, unloaded front/rear kg 1,615 / 4,256 1,62 / 4,261 1,922/5,62 1,94 / 5,638 Wheels,Chassis 3.1 Tires:solid rubber, superelastic,, polyurethane 3.2 Tires size, front(x width) 3.3 Tires size, rear(x width) 3.5 Wheels, number front x rear (x=driven wheels) 3.6 Track width, front b1 3.7 Track width, rear b11 1,64 1,64 1,64 1,64 Basic Dimensions 4.1 Mast/fork carriage tilt forward/backward (degrees) 4.2 Lowered mast height h1 4.3 h2 4.4 Lift height h3 4.5 Extended mast height h4 4.7 Overhead load guard (cab) height h6 4.8 Seat height/ standing height h7 4.12 Coupling height h1 4.19 Overall length I1 4,7 4,7 4,82 4,82 4.2 Length to face of forks I2 3,5 3,5 3,62 3,62 4.21 Overall width b1/b2 4.22 Fork dimensions(hook type) L/E/S 1,2x15x6 1,2x15x6 1,2x15x65 1,2x15x65 4.23 Fork carriage ISO 2328, class/type A,B 4.24 Forkcarriage width b2 4.31 Ground clearance, loaded, under mast m1 4.32 Ground clearance, centre of wheelbase m2 45 45 45 45 4.33 Aisle width for pallets 1x12 crossways Ast 5,75 5,75 5,175 5,175 4.34 Aisle width for pallets 8x12 lengthways Ast 5,275 5,275 5,375 5,375 4.35 Turning radius Wa 3,27 3,27 3,36 3,36 4.36 Smallest pivot point distance b13 1,19 1,19 1,19 1,19 Performance Data 5.1 Travel speed, loaded/ unloaded km/h 33.3 32.7 33 32.2 5.2 Lift speed, loaded/ unloaded m/s 43 / 45 47/5 41/45 45/5 5.3 Lowering speed, loaded/unloaded m/s 5 / 45 5/45 5/45 5/45 5.5 5.7 Drawbar pull, loaded/ unloaded Gradient performance, loaded/ unloaded N % 66,25 56.8 57,957 47.9 66,891 44.1 58,585 37.4 5.9 Acceleration time, loaded/ unloaded(1m) sec 5.1 Service brake Engine mechanic/hydraulic 6.1 6.2 6.3 6.4 6.5 Engine manufactureer / type Engine power acc. to ISO 1585 Rated speed No. of cylinder / cubic capacity Fuel consumption acc. To VDI cycle kw 1/min anz/cm 3 /h D4DD 67.7 4/3,97 MHI S6SDT 63.2 2,2 6/4,996 5.8 D4DD 67.7 4/3,97 MHI S6SDT 63.2 2,2 6/4,996 5.8 HDF5/77S Other Details 8.1 Type of drive control 8.2 Operating pressure for attachments 8.3 Oil volume for attachments 8.4 Sound level at driver's ear according to DIN 12 53 8.5 Tow coupling, type DIN bar /min db(a) HDF5/77 FORKLIFT TRUCKS Environmentally Friendly PLEASE CONTACT www.hyundaice.com 29. 11.Rev 5
HDF New 7 Series Revolutionizing the productivity in the material industry Maximize the productivity of your business with HDF 5/77S, HDF 5/77. With our vast experience in the production of construction equipment, is able to meet the demands of consumers. 2 3
High Power & Performance Absolute Power, The new master on the jobsite New concept forklift truck HDF 5/77S, HDF 5/77 will increase your productivity more than ever. Increased mast tilting angle Utilizing the mast tilting angle of 15 degrees forward and 1 degrees backward, the operator can safely and rapidly perform loading and unloading jobs. Fast and stable performance Being able to quickly raise and lower the mast, as well as tilt it forward and backward, provides the best operational conditions during unloading. When the truck is fully loaded, mast lowering speed is carefully controlled to ensure safety by the down control valve. Tilt cylinder Control Valve Wet disc brake system The adoption of wet disc type brake improves brake performance. Brake pedal effort is improved about 45% at 2% slope and Wet disc brakes have service intervals 5 times longer than conventional. Lift cylinder Flow Regulator Power steering unit Priority valve Hydraulic pump Down safety valve Steering cylinder Stateoftheart hydraulic system The latest largecapacity hydraulic system reacts quickly druing operation, and a lownoise control valve increases both efficiency and durability. Tank Filter Fully hydrostatic power steering A hydraulic steering system always guarantees smooth and flexible steering, preventing overrun and kickback. Mitsubishi S6SDT Engine The six cylinders turbocharged engine is built for power, reliability and economy. This engine meets EPA tier II and EU stage II emission regulation. (HDF 5/77S) D4DD Engine (HDF 5/77) Faster Travel Speed & Gradeability The powerful highoutput engine provides greater acceleration, better gradeability and faster travel speed on any tough terrain or slope. Gradeability(Loaded) 29.6 o 23.8 o 25.2 o S 2.4 o Travel speed(unloaded) 33.3km/h 33km/h S 33.5km/h 33.2km/h Keylocking fuel filler Increased security on job sites with locking fuel cap, plus an increased capacity fuel tank for less down time. 4 5
Comfortable Operation Ergonomics driving space design Operator friendly gauges and waterresistant monitor panel A design based on human engineering relieves fatigue and increase operator s efficiency. Adjustable Steering Wheel Steering wheel can be adjusted by a lever on the righthand side for the most comfortable operator position. Water temperature gauge Fuel warning lamp Working light indicator Hour meter Engine oil warning lamp Preheater indicator Directional indicators Battery charging warning lamp Fuel gauge Air cleaner filter warning light Water separator lamp Head light indicator Easy and safe shift lever A single lever on the left side of the steering column gives the operator fast, easy control of speed and direction. The engine can be started in case of neutral position of this lever. Ergonomically positioned pedals Based on human engineering, the accelerator, brake and inching pedals are optimally positioned for convenience while operating the equipment. Cup holder & console box Additional storage spaces are located inside the operating space for operator s convenience. Multifunction switch lever Multifunctional switch lever gives easy access to lights and horn. The latest antivibration and shock absorbing system The stateoftheart hydraulic suspension cab system, using hydraulic and antivibration rubber insulator, is installed between the guard and truck frame to reduce the source of vibration and noise while driving. This not only reduces operator s fatigue but also increases safety. Quick Response of Operating Control Levers Only minimal operator s effort is required for precise, safe and productive control. Easily adjustable suspension seat An attractive and adjustable seat, based on a human engineering design, provides great comfort, safety and durability. New high visibility for safe operation The operator is able to work with increased safety and accuracy due to a wider view mast. 6 7
Safety Endurance & Safety Dangerfree through high durability Safety and durability are priorities in the design of the equipment. High durable mast Included side roller with great durabillity for mast and carriage. Durable drive axle The hypoid type planetary reduction drive axle delivers the desired torque to the drive wheels smoothly. Expansion bellows The expansion bellows absorbs vibration and reduces noise generated from the exhaust gas system and also extends the life cycle of exhaust gas system. Fullautomatic Transmission Fullautomatic transmission gives easy, convenient handling and soft, smooth shifting. The operator can select two kinds of automatic mode. (1st 3rd, 2nd 3rd) Bright, protected headlights and rear working light Bright, protected headlights and rear working light are positioned for exceptional visibility. Heavy duty single unit frame Heavy duty single unit type frame, designed on the basis of accurate structural analysis, guarantees durability and safety. Strong overhead guard The safety overhead guard meets EEC and ANSI regulations and protects the operator during hazardous jobs. Parking Brake Toggle type parking brake requires less efforts from the operator to set. Large footboard Wide open step offers convenience and safety when entering and exiting truck. Fuel Tank Safety Valve Integrated Safety Check Valve shuts off fuel supply in the unlikely condition of a truck overturn. 8 9
Safety Durability Easy Maintenance Centralized design for easy service An ideal arrangement of component parts ensures easy access and convenience for maintenance. Brake fluid reservoir Highly visible, easily accessible reservoir makes for quicker daily inspections. Visible precleaner Efficient, accessible precleaner provides for longer engine life. An accessible, compact fuse box for easy inspection Large Open Engine Hood Highly accessible engine compartment assures fast and efficient maintenance. Electrically Monitored Air Filter Air cleaner sensor alerts the operator of a restricted air filter and allows replacement before damage. Mechanic friendly fuel filter replacement Highly accessible engine compartment allows for quick replacement of filters. Easy Maintenance oil check The T/M oil level can be checked easily without any disassembly. Easytoaccess reservoir tank Engine oil condition check Maintenance free battery Easytochange radiator Transmission oil temp gauge The temperature gauge is located in the dash and provides the operator with visual reference of the transmission temperature. Easy Change Air Cleaner The air filter is readily accessible for cleaning or replacement. Automatic Self Locking Gas Spring Engine compartment hood is held safely open by a self locking gas spring. Large tool box Additional tool box located in machine side for operator s convenience. 1 11
HDF New 7 Series Mast Specification Load Capacity STANDARD : HOOKON TYPE FORK & CARRIAGE MAST TYPE 2 Stage Limited V27 V3 V33 V35 V37 V4 V45 Overall Height Maximum Fork Height HDF5/77 HDF5/77S HDF5/77 HDF5/77S 2,365 2,7 2,665 3,3 2,765 3,5 2,865 3,7 3,15 3,315 4,5 Free Lift Without Backrest S With Backrest HDF5/77 HDF5/77S Tilt Angle (deg) HDF5/77 HDF5/77S Load Capacity (6mm LC) S Truck Weight (Unloaded) 8,55 8,552 8,6 8,632 8,664 8,72 8,947 S 9,717 9,765 9,812 9,844 9,6 9,932 1, 2, 1, / 3.m MAST 5.5m MAST 6 8 1, 1,2 1,4 1,6 6, / S 3.m MAST 5.5m MAST 6 8 1, 1,2 1,4 1,6 2 Stage Limited 3 Stage Full V5 V55 V6 TF45 TF5 TF56 TF6 3,565 3,815 4,65 2,565 2,765 2,965 3,165 5,5 6, 4,56 5,6 5,6 6,6 1,78 1,98 2,18 1,36 1,56 1,76 1,96 1,275 1,475 1,675 1,5 6,9 6,75 9,27 9,16 9, 9,163 9,255 9,366 9,454 1,239 1,319 1,397 1,392 1,484 1,595 1,683 Standard 2, 1, 4.5m MAST 5.m MAST 5.6m MAST 6 8 1, 1,2 1,4 1,6 6, 4.5m MAST 5.m MAST 5.6m MAST 6 8 1, 1,2 1,4 1,6 3 Stage Full Mast Specification Various Attachments OPTION : SHAFTON TYPE FORK & CARRIAGE MAST TYPE V27 Overall Height 2,365 Maximum Fork Height Free Lift With Backrest HDF5/77 HDF5/77S 2,7 Tilt Angle (deg) Load Capacity (6mm LC) S 8,551 Truck Weight (Unloaded) S 9,792 Side Shift Hinged Fork Hinged Bucket Rotating Fork Push Pull Rotating Roll Clamp Load Stabilizer V3 8,598 9,839 V33 2,665 3,3 8,646 9,8 2 Stage Limited 3 Stage Full V35 V37 V4 V45 V5 V55 V6 TF45 TF5 TF56 TF6 2,765 2,865 3,15 3,315 3,565 3,815 4,65 2,565 2,765 2,965 3,165 3,5 3,7 4,5 5,5 6, 4,56 5,6 5,6 6,6 1,32 1,52 1,72 1,92 6,9 6,75 8,678 8,71 8,766 8,993 9,73 9,152 9,231 9,19 9,282 9,393 9,481 9,919 9,951 1,7 1,234 1,314 1,393 1,472 1,454 1,546 1,657 1,745 Carton Clamp Pallet Invert Drum Clamp Bale Clamp Load Extender Fork Positioner FORK(LxWxT) / (SHAFT. HOOK TYPE). 1,35 X 15 X 6. 1,5 X 15 X 6. 1,8 X 15 X 6. 2, X 15 X 6. 2,4 X 15 X 6 / S (SHAFT TYPE). 1,35 X 18 X 6. 1,5 X 18 X 6. 1,8 X 18 X 6. 2, X 18 X 6. 2,4 X 18 X 6 Optional Items / S (HOOK TYPE). 1,35 X 15 X 65. 1,5 X 15 X 65. 1,8 X 15 X 65. 2, X 15 X 65. 2,4 X 15 X 65. MCV : 3SPOOL / 4SPOOL. SEAT : ARM REST, SEAT BELT. INTERNAL PIPING. SOLID TIRE. REAR WORK LAMP. OVER SHOE : 1,8 / 2, / 2,2 /. HOSEREEL. ELECTRIC BEACON. HAZARD SWITCH. BACK BUZZER Standard 12 13