6081 Pneumatics Training System

6081 Pneumatics Training System LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 12/2016

Table of Contents General Description 2 Innovative design 3 Virtual Laboratory Equipment 3 Courseware 3 elearning Systems 4 Topic Coverage 4 Features & Benefits 4 List of Available Training Systems 5 Optional Equipment 5 Optional Manual(s) 6 Available Training Systems 6 Equipment Description 28 Optional Equipment Description 70 General Description The Pneumatics Training System is part of a modular program in pneumatics and its applications. The Pneumatics Training System answers the needs of students in technical institutes, vocational colleges, and university engineering departments, as well as in industry. The training system encourages hands-on learning and is a great addition to any hydraulics and pneumatics lab. The pneumatics training program is divided into the following subsystems: Pneumatics Fundamentals, Electrical Control of Pneumatic Systems, Pneumatics Applications PLC (programmable logic controller), Troubleshooting Pneumatic Circuits, Servo Control of Pneumatic Systems, and Sensors. In Pneumatics Fundamentals, students are introduced to the basic principles and components of pneumatics. Electrical Control of Pneumatic Systems covers electrical control of pneumatic systems with ladder diagrams. Pneumatics Applications PLC expands upon the others with pneumatics applications controlled by PLCs. In Servo Control of Pneumatic Systems, students are introduced to servo-controlled pneumatic systems and their associated circuitry. In Troubleshooting Pneumatic Circuits, students develop their skills in troubleshooting. In Sensors, students are introduced to the operating characteristics of six types of photoelectric and proximity sensors. Most electrical components of the Electrical Control of Pneumatic Systems can be used with the Hydraulics Training Systems, Series 6080, allowing interconnection of the systems to perform more complete functions. 2 Festo Didactic

Innovative design Engineered for extreme ease of use, the basic system comes with a work surface assembly consisting of a solid metal, universal drip-tray hinged to a perforated, tiltable work surface on which pneumatic components can be mounted. The work surface can be configured to accommodate a wide variety of space and teaching needs. Lying flat over the drip tray, or tilted at 45, the work surface provides a large area on which pneumatic components and space-expanding work surfaces can be mounted at any location, either at 0 or 90. Mounting and removing components is especially easy with the quick-lock system that secures the component base plate to the work surface. Although the system is designed to operate atop a regular work table, an optional bench is available to provide mobility and storage space. Mounted on four heavy-duty, swivelling, lockable castors, the bench provides shelving for extra work surfaces and components. Optional dressing panels are also available to fully enclose the bench and provide storage area for components. The work surfaces may also be linked together for more complete electro-pneumatic/hydraulic circuits. By utilizing the optional work surfaces, exercise setups can be saved. Two student groups can simultaneously work on a bench when the Work Surface (Dual A-Frame), 6301-1, is used. All components meet industrial safety standards, are identified with the proper ANSI symbol, and are equipped with quick-connect fittings. Virtual Laboratory Equipment All components contained in the Pneumatics Fundamentals and Electrical Control of Pneumatic Systems can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied, using the same courseware as that used for the real equipment. Courseware The courseware consists of a student manual for each training system. The student manuals are divided into several units, each consisting of a series of hands-on exercises dealing with one of the pneumatics fields. Each exercise provides a clearly stated objective, a discussion, textbook references, a summary of the exercise procedure, a detailed exercise procedure, a conclusion, and a set of review questions. A ten-question test at the end of each unit allows students to verify what was learned in the unit. Refer to the tables of contents of the manuals for a list of the topics covered in the student manuals. The instructor guides contain the measurement results as well as the answers for each hands-on exercise of the student manuals, and the answers to the unit test questions. The courseware also includes a reference textbook, optional instructional DVDs, and courseware figures. These figures are available in the form of transparencies and on CD-ROM. Furthermore, all student manuals and instructor guides are available, as an option, in Job Sheet format. Festo Didactic 3

elearning Systems The courseware is also available in three elearning formats for users who prefer a computer-based approach: eseries, facilitated by the Mind-Sight elearning System. See Pneumatics Fundamentals eseries, 6486-E, and Advanced Hydraulics eseries, 6486-1. SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Pneumatics Fundamentals SCORM, 6486-F, and Advanced Pneumatics SCORM, 6486-2. Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Pneumatics Fundamentals Stand-Alone, 6486-G, and Advanced Pneumatics Stand-Alone, 6486-3. Topic Coverage Introduction to Pneumatics (components, circuits, laws) Electrical Control of Pneumatic Systems PLC-Controlled Pneumatic Applications Servo Control of Pneumatic Systems Sensors Troubleshooting Estimated Program Duration: 100 hours Features & Benefits Equipment Many work surface options, including an A-Frame top to allow experiments on both sides Lockable storage available 4 Festo Didactic

Industrial-grade components pre-labeled with appropriate circuit symbols, providing learning reinforcement Repositionable components build a foundation of knowledge one device at a time, making it easier to teach circuit assembly Teachers can create their own circuits to reproduce specific pneumatic applications Pneumatic trainer engineered for extreme ease of use and durability Exceeds industrial safety standards Faulty component package for real-world troubleshooting Curriculum Innovative approach that allows interconnection with other products, such as hydraulics, sensors, PLCs, robots, etc. DVDs and transparencies are available to enhance student learning Curriculum available in standard student activity manuals or in job-sheet format (closely representing what a student will see in industry), in PDF format on CD-ROM as a site license. A one-time purchase with no annual renewal fee allows unlimited printing A simulation software program that mirrors 100% of the curriculum Realistic faulty component package instead of a simulated fault approach List of Available Training Systems 1 Pneumatics Fundamentals 6081-10 1 Electrical Control of Pneumatic Systems 6081-20 1 Servo Control of Pneumatic Systems 6081-40 1 Pneumatics Fundamentals (Add-On) 6081-90 1 Pneumatics Fundamentals (with Standard Bench, Unassembled) 6081-A0 1 Pneumatics Fundamentals (with Lockable Bench, Unassembled) 6081-B0 1 Pneumatics Fundamentals (with Lockable Bench, Assembled) 6081-C0 1 Pneumatics Fundamentals (with Lockable Bench, A-Frame, Unassembled) 6081-D0 1 Pneumatics Fundamentals (with Lockable Bench, A-Frame, Assembled) 6081-E0 1 Troubleshooting Pneumatic Circuits 6081-F0 1 Hydraulics and Pneumatics Applications PLC (Allen Bradley) 6082-50 1 Hydraulics and Pneumatics Applications PLC (Siemens) 6082-70 1 Sensors Training System 6085-00 Optional Equipment 1 Work Surface (A-Frame) 6301-10 1 Expanding Work Surface (Large) 6302-00 1 Expanding Work Surface (Small) 6302-10 1 Bench (Unassembled) 6303-10 1 Dressing Panels (with Lockable Front Door) 6303-A0 1 Bench (Assembled) 6303-B0 1 Bench (with Dressing Panels and Lockable Front Door, Assembled) 6303-C0 1 Bench (with Dressing Panels and Lockable Doors, Assembled) 6303-D0 1 Bench (with Dressing Panels and Lockable Doors, Unassembled) 6303-E0 1 Storage/Work Surface 6309-00 Festo Didactic 5

1 1 Air Compressor 6410-B0 1 Directional Control Valve (Roller-Lever Operated) 6431-00 1 Advanced Pneumatics - eseries 6486-10 1 Pneumatics Fundamentals - eseries 6486-E0 1 Instructional DVD - Introduction to Fluid Power 93840-10 1 Instructional DVD - Fluid Power Technology at Work 93841-10 1 Instructional DVD - Pumps, Lines, Filters 93842-10 1 Instructional DVD - Control Mechanisms 93843-10 1 Instructional DVD - Actuators 93844-10 Optional Manual(s) 1 Pneumatics Manuals in Exercise Format (Manuals on CD-ROM) 31290-A0 1 Pneumatics Fundamentals (Courseware Figures on Transparencies) 31290-M0 1 Electrical Control of Pneumatic Systems (Courseware Figures on Transparencies) 31300-M0 1 Pneumatics Applications PLC (Student Manual) 31726-M0 1 Servo Control of Pneumatic Systems (Student Manual) 31977-M0 1 Sensors (Student Manual) 32606-M0 1 Courseware figures on CD-ROM Pneumatics Training System (all subsystems) (Student Manual) 33562-M0 1 Pneumatics Manuals in Job Sheet Format (Manuals on CD-ROM) 39900-A0 Available Training Systems Pneumatics Fundamentals 6081-10 The Pneumatics Fundamentals training system introduces students to the basic principles and components of pneumatics. No air compressor is supplied with the training system. Refer to the training system specifications for the compressed air supply requirements. All components in this training system can be simulated using the Windows - based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer computer-based approach. List of Equipment 1 Can be used to supply compressed air to the Pneumatics Training Systems. 6 Festo Didactic

1 Work Surface 6301-00 1 Conditioning Unit 6411-00 1 Accumulator 6412-00 1 Vacuum Generator 6413-00 2 Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 2 Flow Control Valve 6421-00 1 Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 1 Single-Acting Cylinder 6440-00 1 Double-Acting Cylinder 6441-00 1 Bidirectional Motor 6442-00 1 Air Bearing 6443-00 1 Pressure Gauge 6450-00 1 Flowmeter 6451-00 1 Loading Device 6480-00 1 Tees 6490-00 1 Tubing and Accessories 6491-10 1 Long Line 6492-00 List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) 31290-00 Pneumatics (Instructor Guide) 31290-10 Industrial Pneumatic Technology (Student Manual) 31290-80 Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) (31290-00) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Festo Didactic 7

Additional Equipment Required to Perform the Exercises 1 2 Training on Pneumatics Fundamentals, 1.1 days 31290-TF Optional Equipment 1 3 Installation and Commissioning of a 6081-1 System 60811-IC System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx. 1500 x 1800 x 1500 mm (60 x 72 x 60 in) 29.4 kg (64.5 lb) Electrical Control of Pneumatic Systems 6081-20 The training system Electrical Control of Pneumatic Systems introduces students to the electrical control of pneumatic systems. Most of the electrical components of this training system can also be used with the Hydraulics Training Systems, Series 6080, allowing interconnection of both systems to perform more complete functions. All components in this training system can be simulated using the Windows - based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Expanding Work Surface (Large) 6302-00 1 DC Power Supply 6360-A0 2 Push-Button Station 6361-00 2 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 3 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 8 Festo Didactic

1 Limit-Switch Assembly 6362-00 2 Relay 6363-00 1 Time-Delay Relay / Counter 6364-00 2 Pilot-Lamp Station 6365-00 2 Magnetic Proximity Switch 6371-00 1 Diffuse Reflective Photoelectric Switch 6372-00 1 Multimeter 6394-A0 1 Directional Control Valve (5/3-Way Double-Solenoid Valve) 6423-00 1 Single Solenoid-Actuated Directional Control Valve 6424-00 1 AND Function Valve (Dual-Pressure Valve) 6425-00 1 Shuttle Valve (OR Function Valve) 6426-00 1 Quick Exhaust Valve 6427-00 1 Pressure Regulator 6428-00 1 Pressure Switch 6470-00 1 Tees 6490-00 1 Connection Leads (4 Lengths) 6491-A0 Manual Manual Description Electrical Control of Pneumatic Systems (Student Manual) 31300-00 Table of Contents of the Manual(s) Electrical Control of Pneumatic Systems (Student Manual) (31300-00) 1-0 Introduction to Electrical Control of Pneumatic Systems 1-1 Familiarization with the Equipment 2-0 Electrical Concepts 2-1 Basic Electricity 2-2 Ladder Diagrams 2-3 Basic Electrically Controlled Pneumatic Circuits 2-4 Basic AND and OR Logic Function Circuits 3-0 Functional Systems 3-1 Basic Memory and Priority Electropneumatic Circuits 3-2 Multi-Pressure Systems 3-3 Sequencing Pneumatic Circuits 3-4 Time-Delay Electropneumatic Applications 4-0 Industrial Applications 4-1 Pneumatic Actuator Deceleration Circuits 4-2 Counting of Actuator Cycles 4-3 Industrial Drilling System and Safety Circuits 4-4 Garbage Compactor Simulation Circuit 5-0 Troubleshooting 5-1 Troubleshooting Electrical Control Circuits 5-2 Troubleshooting Electrically Controlled Pneumatic Systems Optional Equipment Festo Didactic 9

1 4 Installation and Commissioning of a 6081-2 System 60812-IC System Required Space (H x W x D) No additional floor space required 14.8 kg (32.6 lb) Servo Control of Pneumatic Systems 6081-40 The training system Servo Control of Pneumatic Systems introduces students to servo-controlled pneumatic systems and their associated circuitry. The training system courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Signal Conditioners 6366-00 1 PID Controller 6367-00 1 Position Transducer 6395-00 1 Servo Control Valve 6429-00 1 Proportional Control Valve (3/2-Way Single-Pilot Valve) 6430-00 1 Pressure Transducer 6471-00 1 Muffler 6493-00 Manual Manual Description Servo Control of Pneumatic Systems (Student Manual) 31977-00 Table of Contents of the Manual(s) Servo Control of Pneumatic Systems (Student Manual) (31977-00) 1 Introduction to Servo Control Valves 2 Acceleration and Deceleration Control 3 Open-Loop Position Control 4 Closed-Loop Position Control, Proportional Mode 4 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 10 Festo Didactic

5 Closed-Loop Position Control, Proportional-Plus-Integral Mode 6 Open-Loop Speed Control 7 Closed-Loop Speed Control, Proportional-Plus-Integral-Plus-Derivative Mode 8 Closed-Loop Pressure Control, Proportional-Plus-Integral Mode Additional Equipment Required to Perform the Exercises 1 5 Training on Servo Control of Pneumatic Systems, 0.5 day 31977-TF Optional Equipment 1 6 Installation and Commissioning of a 6081-4 System 60814-IC System Required Space (H x W x D) No additional floor space required 8.5 kg (18.7 lb) Pneumatics Fundamentals (Add-On) 6081-90 The Pneumatics Fundamentals (Add-On) training system introduces students to the basic principles and components of pneumatics. This training system is similar to 6081-1, but does not include the Work Surface, 6301. All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Storage/Work Surface 6309-00 1 Conditioning Unit 6411-00 1 Accumulator 6412-00 1 Vacuum Generator 6413-00 2 Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 2 Flow Control Valve 6421-00 1 Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 1 Single-Acting Cylinder 6440-00 1 Double-Acting Cylinder 6441-00 1 Bidirectional Motor 6442-00 5 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 6 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 11

1 Air Bearing 6443-00 1 Pressure Gauge 6450-00 1 Flowmeter 6451-00 1 Loading Device 6480-00 1 Tees 6490-00 1 Tubing and Accessories 6491-10 1 Long Line 6492-00 List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) 31290-00 Pneumatics (Instructor Guide) 31290-10 Industrial Pneumatic Technology (Student Manual) 31290-80 Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) (31290-00) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 7 Training on Pneumatics Fundamentals, 1.1 days 31290-TF Optional Equipment 7 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 12 Festo Didactic

1 8 Installation and Commissioning of a 6081-9 System 60819-IC System Required Space (H x W x D) No additional floor space required TBE Pneumatics Fundamentals (with Standard Bench, Unassembled) 6081-A0 The Pneumatics Fundamentals (with Standard Bench, Unassembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as 6081-1, with the addition of an unassembled bench and two storage/work surfaces. All components in this training system can be simulated using the Windows - based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer computer-based approach. List of Equipment 1 Work Surface 6301-00 1 Bench (Unassembled) 6303-10 2 Storage/Work Surface 6309-00 1 Conditioning Unit 6411-00 1 Accumulator 6412-00 1 Vacuum Generator 6413-00 2 Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 2 Flow Control Valve 6421-00 1 Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 1 Single-Acting Cylinder 6440-00 1 Double-Acting Cylinder 6441-00 1 Bidirectional Motor 6442-00 1 Air Bearing 6443-00 1 Pressure Gauge 6450-00 8 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 13

1 Flowmeter 6451-00 1 Loading Device 6480-00 1 Tees 6490-00 1 Tubing and Accessories 6491-10 1 Long Line 6492-00 List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) 31290-00 Pneumatics (Instructor Guide) 31290-10 Industrial Pneumatic Technology (Student Manual) 31290-80 Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) (31290-00) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 9 Training on Pneumatics Fundamentals, 1.1 days 31290-TF Optional Equipment 1 10 Installation and Commissioning of a 6081-1 System 60811-IC 9 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 14 Festo Didactic

System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx. 1500 x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, Unassembled) 6081-B0 The Pneumatics Fundamentals (with Lockable Bench, Unassembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as 6081-1, with the addition of an unassembled bench with dressing panels and lockable doors, and two storage/work surfaces. All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Work Surface 6301-00 1 Bench (Unassembled) 6303-10 1 Dressing Panels (with Lockable Front Door) 6303-A0 2 Storage/Work Surface 6309-00 1 Conditioning Unit 6411-00 1 Accumulator 6412-00 1 Vacuum Generator 6413-00 2 Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 2 Flow Control Valve 6421-00 1 Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 1 Single-Acting Cylinder 6440-00 1 Double-Acting Cylinder 6441-00 1 Bidirectional Motor 6442-00 1 Air Bearing 6443-00 1 Pressure Gauge 6450-00 Festo Didactic 15

1 Flowmeter 6451-00 1 Loading Device 6480-00 1 Tees 6490-00 1 Tubing and Accessories 6491-10 1 Long Line 6492-00 List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) 31290-00 Pneumatics (Instructor Guide) 31290-10 Industrial Pneumatic Technology (Student Manual) 31290-80 Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) (31290-00) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 11 Training on Pneumatics Fundamentals, 1.1 days 31290-TF Optional Equipment 11 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 16 Festo Didactic

1 12 Installation and Commissioning of a 6081-1 System 60811-IC System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx. 1500 x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, Assembled) 6081-C0 The Pneumatics Fundamentals (with Lockable Bench, Assembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as 6081-1, with the addition of an assembled bench with dressing panels and lockable doors, and two storage/work surfaces. All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer computer-based approach. List of Equipment 1 Work Surface 6301-00 1 Bench (with Dressing Panels and Lockable Front Door, Assembled) 6303-C0 2 Storage/Work Surface 6309-00 1 Conditioning Unit 6411-00 1 Accumulator 6412-00 1 Vacuum Generator 6413-00 2 Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 2 Flow Control Valve 6421-00 1 Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 12 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 17

1 Single-Acting Cylinder 6440-00 1 Double-Acting Cylinder 6441-00 1 Bidirectional Motor 6442-00 1 Air Bearing 6443-00 1 Pressure Gauge 6450-00 1 Flowmeter 6451-00 1 Loading Device 6480-00 1 Tees 6490-00 1 Tubing and Accessories 6491-10 1 Long Line 6492-00 List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) 31290-00 Pneumatics (Instructor Guide) 31290-10 Industrial Pneumatic Technology (Student Manual) 31290-80 Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) (31290-00) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 Training on Pneumatics Fundamentals, 1.1 days 31290-TF 13 13 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 18 Festo Didactic

Optional Equipment 1 14 Installation and Commissioning of a 6081-1 System 60811-IC System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx. 1500 x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, A-Frame, Unassembled) 6081-D0 The Pneumatics Fundamentals (with Lockable Bench, A-Frame, Unassembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as 6081-1, with the addition of an unassembled bench with dressing panels and lockable doors, as well as two storage/work surfaces. Also, the training system includes a Work Surface (Dual A-Frame), 6301-1, that replaces 6301-0. All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Work Surface (A-Frame) 6301-10 1 Bench (with Dressing Panels and Lockable Doors, Unassembled) 6303-E0 2 Storage/Work Surface 6309-00 1 Conditioning Unit 6411-00 1 Accumulator 6412-00 1 Vacuum Generator 6413-00 2 Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 2 Flow Control Valve 6421-00 1 Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 1 Single-Acting Cylinder 6440-00 1 Double-Acting Cylinder 6441-00 1 Bidirectional Motor 6442-00 1 Air Bearing 6443-00 1 Pressure Gauge 6450-00 1 Flowmeter 6451-00 1 Loading Device 6480-00 14 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 19

1 Tees 6490-00 1 Tubing and Accessories 6491-10 1 Long Line 6492-00 List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) 31290-00 Pneumatics (Instructor Guide) 31290-10 Industrial Pneumatic Technology (Student Manual) 31290-80 Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) (31290-00) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 15 Training on Pneumatics Fundamentals, 1.1 days 31290-TF Optional Equipment 1 16 Installation and Commissioning of a 6081-1 System 60811-IC System 15 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 16 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 20 Festo Didactic

Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx. 1500 x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Pneumatics Fundamentals (with Lockable Bench, A-Frame, Assembled) 6081-E0 The Pneumatics Fundamentals (with Lockable Bench, A-Frame, Assembled) training system introduces students to the basic principles and components of pneumatics. This training system includes the same components as 6081-1, with the addition of an assembled bench with dressing panels and lockable doors, as well as two storage/work surfaces. Also, the training system includes a Work Surface (Dual A- Frame), 6301-1, that replaces 6301-0. All components in this training system can be simulated using the Windows -based Pneumatics Simulation Software (LVSIM -PNEU), 6485. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment. The courseware is also available in elearning format for users who prefer a computer-based approach. List of Equipment 1 Work Surface (A-Frame) 6301-10 1 Bench (with Dressing Panels and Lockable Doors, Assembled) 6303-D0 2 Storage/Work Surface 6309-00 1 Conditioning Unit 6411-00 1 Accumulator 6412-00 1 Vacuum Generator 6413-00 2 Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 2 Flow Control Valve 6421-00 1 Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 1 Single-Acting Cylinder 6440-00 1 Double-Acting Cylinder 6441-00 1 Bidirectional Motor 6442-00 1 Air Bearing 6443-00 1 Pressure Gauge 6450-00 1 Flowmeter 6451-00 Festo Didactic 21

1 Loading Device 6480-00 1 Tees 6490-00 1 Tubing and Accessories 6491-10 1 Long Line 6492-00 List of Manuals Manual Description Pneumatics Fundamentals (Student Manual) 31290-00 Pneumatics (Instructor Guide) 31290-10 Industrial Pneumatic Technology (Student Manual) 31290-80 Table of Contents of the Manual(s) Pneumatics Fundamentals (Student Manual) (31290-00) 1-0 Introduction to Pneumatics 1-1 Familiarization with the Lab-Volt Pneumatics Trainer 1-2 Introduction to Pneumatics 1-3 Air Conditioning and Distributing Equipment 2-0 Basic Physical Concepts 2-1 Pressure vs Force Relationship 2-2 Pressure vs Volume Relationship 2-3 Pressure Drop vs Flow Relationship 2-4 Vacuum Generation 3-0 Basic Controls of Cylinders 3-1 Directional Control Valves 3-2 Directional and Speed Control of Cylinders 3-3 Cylinders in Series 3-4 Cylinders in Parallel 4-0 Basic Controls of Pneumatic Motors 4-1 Indirect Control Using Pilot-Operated Valves 4-2 Pneumatic Motor Circuits 4-3 Pneumatic Motor Performance Additional Equipment Required to Perform the Exercises 1 17 Training on Pneumatics Fundamentals, 1.1 days 31290-TF Optional Equipment 1 18 Installation and Commissioning of a 6081-1 System 60811-IC 17 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 18 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". 22 Festo Didactic

System Compressed Air Supply Requirements Flow Rate Pressure Required Space (H x W x D) 90 L/min (3.2 SCFM) approx. 630 kpa (90 psi) approx. 1500 x 1800 x 1500 mm (60 x 70.9 x 59.1 in) TBE Troubleshooting Pneumatic Circuits 6081-F0 The Troubleshooting Pneumatic Circuits training system develops the skills of students in troubleshooting using specially modified components that cause erratic operation. List of Equipment 1 Conditioning Unit (Faulty) 6411-F0 1 Accumulator (Faulty) 6412-F0 1 Vacuum Generator (Faulty) 6413-F0 1 Directional Control Valve (3/2-Way Push-Button Valve, Faulty) 6420-F0 1 Directional Control Valve (5/2-Way Double-Pilot Valve, Faulty) 6422-F0 1 Loading Device (Faulty) 6480-F0 1 Tees (Faulty) 6490-F0 1 Long Line (Faulty) 6492-F0 Manual Manual Description Troubleshooting Pneumatic Circuits (Instructor Guide) 86272-10 Optional Equipment 1 Installation and Commissioning of a 6081-1 System 60811-IC 19 19 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 23

Hydraulics and Pneumatics Applications PLC (Allen Bradley) 6082-50 Hydraulics and Pneumatics Applications - PLC (Allen Bradley) is a subsystem of the Hydraulics and Pneumatics Training Systems, s 6080 and 6081. The subsystem introduces students to hydraulics and pneumatics applications controlled by PLCs. The system includes an Allen-Bradley PLC and Rockwell software. It also includes two student manuals: one applicable to hydraulics and one applicable to pneumatics. List of Equipment 1 PLC Software (RSLogix Micro, Educational) 3245-A0 1 Communication Cable (Allen-Bradley) 3246-40 1 Programmable Logic Controller (Allen-Bradley) 3270-70 List of Manuals Manual Description Hydraulics Applications - PLC (Student Manual) 31305-00 Pneumatics Applications PLC (Student Manual) 31726-00 Table of Contents of the Manual(s) Hydraulics Applications - PLC (Student Manual) (31305-00) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Hydraulic Actuators 6 Counting of Hydraulic Actuator Cycles 7 Safety Control of Hydraulic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Punching Press 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Die Casting Machine Pneumatics Applications PLC (Student Manual) (31726-00) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Pneumatic Actuators 24 Festo Didactic

6 Counting of Pneumatic Actuator Cycles 7 Safety Control of Pneumatic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Stamping Machine 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Injection Molding Machine Additional Equipment Required to Perform the Exercises 1 20 Personal Computer 8990-00 1 21 Training on PLC Applications, 0.8 day 31305-TF System Computer Requirements Intended Location Dimensions (H x W D) A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. Installed on the work surface of a Hydraulics Training System. TBE TBE Hydraulics and Pneumatics Applications PLC (Siemens) 6082-70 applicable to pneumatics. List of Equipment Hydraulics and Pneumatics Applications - PLC (Siemens) is a subsystem of the Hydraulics and Pneumatics Training Systems, s 6080 and 6081. The subsystem introduces students to hydraulics and pneumatics applications controlled by PLCs. The system includes a Siemens PLC. It also includes two student manuals: one applicable to hydraulics and one 1 PLC Software (Siemens - STEP 7 Micro/WIN) 3245-30 1 Communication Cable (Siemens) 3246-30 1 Programmable Logic Controller (Siemens) 3270-60 20 Refer to the Computer Requirements in the System section of this datasheet if the computer is to be provided by the end-user. 21 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 25

List of Manuals Manual Description Hydraulics Applications - PLC (Student Manual) 31305-00 Pneumatics Applications PLC (Student Manual) 31726-00 Table of Contents of the Manual(s) Hydraulics Applications - PLC (Student Manual) (31305-00) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Hydraulic Actuators 6 Counting of Hydraulic Actuator Cycles 7 Safety Control of Hydraulic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Punching Press 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Die Casting Machine Pneumatics Applications PLC (Student Manual) (31726-00) 1 Programmable Logic Controller Review 2 Timer Instructions 3 Counter Instructions 4 Latching and Comparison Instructions 5 Time-Delay Control of Pneumatic Actuators 6 Counting of Pneumatic Actuator Cycles 7 Safety Control of Pneumatic Actuators 8 PLC-Controlled Clamp and Work System 9 Troubleshooting 10 Designing a PLC-Controlled Stamping Machine 11 Designing a PLC-Controlled Conveyor System 12 Designing a PLC-Controlled Injection Molding Machine Additional Equipment Required to Perform the Exercises 1 22 Personal Computer 8990-00 1 23 Training on PLC Applications, 0.8 day 31305-TF Optional Equipment 22 Refer to the Computer Requirements in the System section of this datasheet if the computer is to be provided by the end-user. 23 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". 26 Festo Didactic

1 24 Installation and Commissioning of a 6082-7 System 60827-IC System Computer Requirements Intended Location A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. Installed on the work surface of a Hydraulics training system. TBE TBE Sensors Training System 6085-00 exercises in the included courseware. The Sensors Training System familiarizes students with the operation of various types of sensors. The training system is an add-on to the Electrical Control of Hydraulic Systems, 6080-2, and Electrical Control of Pneumatic Systems, 6081-2. It does not include a work surface and the sensors must be installed on a work surface of the Hydraulics and Pneumatics Training Systems in order to perform the The system contains a selection of photoelectric, inductive, and capacitive sensors representative of what is found in the industry. The training system provides a comprehensive, high-quality, and cost-effective solution to rapidly build student knowledge in sensors. Each sensor is mounted on a flexible support attached to a metal base whose fixations can be inserted into the perforations of the trainer work surfaces. The sensor inputs and outputs are accessible through banana jacks, allowing for easy system setup. The sensors are protected against bad connections and reverse polarity, and are identified with the proper symbol on their base. All components meet industrial safety standards. A block, on which reflectors have been added, is used to observe the characteristics of each sensor. The Sensors courseware consists of a student manual and an instructor guide. The student manual is divided into seven hands-on exercises. Each exercise provides a clearly stated objective, a discussion, a summary of the exercise procedure, a detailed exercise procedure, and a conclusion. The instructor guide contains the measurement results as well as the answers for each hands-on exercise of the student manual. List of Equipment 24 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 27

1 Background Suppression Photoelectric Switch 6373-00 1 Polarized Retroreflective Photoelectric Switch 6374-00 1 Inductive Proximity Switch 6375-00 1 Capacitive Proximity Switch 6376-00 1 Diffuse Reflective Photoelectric Switch 6377-00 1 Fiber-Optic Photoelectric Switch 6378-00 1 Reflective Block 6396-00 List of Manuals Manual Description Sensors (Student Manual) 32606-00 Sensors (Instructor Guide) 32606-10 Table of Contents of the Manual(s) Sensors (Student Manual) (32606-00) 1 Introduction to Sensors 2 Diffuse Reflective Photoelectric Switches 3 Background Suppression Photoelectric Switches 4 Fiber-Optic Photoelectric Switches 5 Polarized Retroflective Photoelectric Switches 6 Capacitive Proximity Switches 7 Inductive Proximity Switches System Intended Location On the work surface of another training system such as the Hydraulics or Pneumatics Training Systems 555 x 290 x 202 mm (21.9 x 11.4 x 8 in) 3.8 kg (8.4 lb) Equipment Description PLC Software (Siemens - STEP 7 Micro/WIN) 3245-30 The PLC Software (Siemens - STEP 7 Micro/WIN), 3245-3, is a programming software that is required for programming the Programmable Logic Controller (Siemens), 3270-60. 28 Festo Didactic

Computer Requirements A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. PLC Software (RSLogix Micro, Educational) 3245-A0 The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix family of processors (it cannot be used with SLC 500 controllers). It is a Windows -based application produced by Rockwell Software that allows PLC programming using a personal computer. The free-form ladder of RSLogix Micro lets students concentrate on the application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-andreplace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx, which provides connectivity between the PLC and the computer. The software is available with either an educational license ( 3245-A) or as a commercial license ( 3245-B). Computer Requirements A currently available personal computer with USB 2.0 ports, running under one of the following operating systems: Windows 7 or Windows 8. Festo Didactic 29

Communication Cable (Siemens) 3246-30 This communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to a programmable logic controller (Siemens), thus making it possible to program and monitor the PLC. Communication Cable (Allen-Bradley) 3246-40 The communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to an Allen-Bradley programmable logic controller, thus making it possible to program and monitor the PLC. Communication Cable Type Length 8 pin mini DIN to 9 pin D shell 2 m (6.5 ft) 30 Festo Didactic

Programmable Logic Controller (Siemens) 3270-60 The Programmable Logic Controller (Siemens) is mounted on a metal base which allows it to be clamped onto a perforated work surface. The PLC has the capacity to accept eight 24 V dc input signals from input elements, such as push buttons, limit switches, magnetic switches, and photoelectric switches. It can control up to six 24 V dc output devices, such as pilot lamps and solenoids. All PLC inputs and outputs are terminated with banana jacks to ease system setup. Features & Benefits Compact design Digital I/O: eight inputs (24 V dc) and six outputs (24 V dc) Fully configurable, integrated PID controller Requires programming software, 3245-3, and communication cable, 3246-3 Used with the Hydraulics and Pneumatics training systems, s 6080 and 6081, includes courseware Form factor compatible with the perforated work surfaces of the Hydraulics and Pneumatics training systems Manufacturer Siemens CPU Type SIMATIC S7-200 Power Discrete Inputs Quantity 8 Ratings Discrete Outputs Quantity 6 Type Ratings Program Memory Data Memory 24 V dc 24 V dc Sourcing 24 V dc 0.75 A 4 kb 2 kb 200 x 240 x 200 mm (7.9 x 9.4 x 7.9 in) TBE Festo Didactic 31

Programmable Logic Controller (Allen-Bradley) 3270-70 The Programmable Logic Controller (Allen-Bradley) is mounted on a metal base which allows it to be clamped onto a perforated work surface. The PLC has the capacity to accept eight 24 V dc input signals from input elements, such as push buttons, limit switches, magnetic switches, and photoelectric switches. It can control up to six 24 V dc output devices, such as pilot lamps and solenoids. All PLC inputs and outputs are terminated with banana jacks to ease system setup. Features & Benefits Compact design Digital I/O: eight inputs (24 V dc) and six outputs (24 V dc) Fully configurable, integrated PID controller Form factor compatible with the perforated work surfaces of the Hydraulics and Pneumatics training systems Requires programming software, 3245-A, and communication cable, 3246-4 Used with the Hydraulics and Pneumatics training systems, Series 6080 and 6081, includes courseware Manufacturer Allen-Bradley CPU Type MicroLogix 1100 Power Discrete Inputs Quantity 10 Ratings Discrete Outputs Quantity, Type, and Ratings Program Memory Data Memory 24 V dc 24 V dc Two relay outputs Two 24 V dc FET outputs Two high-speed 24 V dc FET outputs 4 kb 4 kb 200 x 240 x 200 mm (7.9 x 9.4 x 7.9 in) TBE 32 Festo Didactic

Work Surface 6301-00 The Work Surface consists in a solid metal, universal drip-tray hinged to a perforated, tiltable work surface on which components can be mounted. The Work Surface can be placed atop a regular work table or on an optional bench, such as the 6303, which provides mobility and storage space. Work Surface (A-Frame) 6301-10 80 x 900 x 700 mm (3 x 35.5 x 27.5 in) when the perforated work surface is lowered 16.8 kg (36.6 lb) The Work Surface (A-Frame) consists of two sloping work surfaces joined at the top and braced at their base by a universal drip tray. It allows two groups of students to connect separate circuits. It can be placed atop a regular work table or on an optional bench, such as the 6303, which provides mobility and separate storage for the components. 540 x 900 x 820 mm (21.3 x 35.5 x 32.3 in) 23.6 kg (52 lb) Festo Didactic 33

Expanding Work Surface (Large) 6302-00 The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area. 30 x 590 x 590 mm (1 x 23 x 23 in) 5.9 kg (12.8 lb) Bench (Unassembled) 6303-10 The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavyduty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant requires assembly and does not comprise any dressing panel. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 37.3 kg (82.5 lb) 34 Festo Didactic

Dressing Panels (with Lockable Front Door) 6303-A0 The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, s 6303-1 and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves. Intended Location Installed on the front, rear, and sides of a Bench, 6303-1 or 6303-B 25.5 kg (55.9 lb) Bench (with Dressing Panels and Lockable Front Door, Assembled) 6303-C0 The Bench (with Dressing Panels and Lockable Front Door, Assembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/ Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant is provided already assembled and comprises dressing panels with a lockable front door. These dressing panels fully enclose the bench. The lockable front door consists of two hinged panels with a lock handle to secure the content of the bench. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 64 kg (141 lb) Festo Didactic 35

Bench (with Dressing Panels and Lockable Doors, Assembled) 6303-D0 The Bench (with Dressing Panels and Lockable Doors, Assembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavyduty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant is provided already assembled and comprises dressing panels with lockable front, rear, and side doors. These dressing panels fully enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench. The supports of the work surfaces on this bench variant allow separate storage of components and can accommodate two student groups. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 64 kg (141 lb) Bench (with Dressing Panels and Lockable Doors, Unassembled) 6303-E0 The Bench (with Dressing Panels and Lockable Doors, Unassembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/ Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant requires assembly and comprises dressing panels with 36 Festo Didactic

lockable front, rear, and side doors. These dressing panels fully enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench. The supports of the work surfaces on this bench variant allow separate storage of components and can accommodate two student groups. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 64 kg (141 lb) Storage/Work Surface 6309-00 The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, 39035. 30 x 590 x 590 mm (1 x 23 x 23 in) 5 kg (11 lb) DC Power Supply 6360-A0 The DC Power Supply converts the ac line voltage into a 24 V dc voltage. The power supply is protected against short circuits by an automatic current/ limit circuit. Festo Didactic 37

Power Requirements Voltage Current Service Installation Output Voltage Current 100-240 V ac 4.4 A Standard single-phase ac outlet 24 V dc 5.0 A 120 x 140 x 225 mm (4.7 x 5.5 x 8.9 in) TBE Push-Button Station 6361-00 The Push-Button Station consists of two momentary push-button switches, one with normally-open contact, and one with normally-closed contact. Push-Buttons Contacts Two, momentary NO, NC, 24 V dc 3 A 70 x 70 x 170 mm (2.8 x 2.8 x 6.7 in) 0.4 kg (0.9 lb) Limit-Switch Assembly 6362-00 The Limit-Switch Assembly consists of two mechanical limit switches actuated by a roller arm. The limit switches are used for detecting the rod position of the cylinders. Each switch has one normally open and one normally closed contact. 38 Festo Didactic

Switches Contacts Switch Positioning Range Relay 6363-00 Two, roller-lever actuated, momentary SPDT, 24 V dc 3 A Switches must be positioned within 15 cm (6 in) of each other 70 x 150 x 160 mm (2.8 x 5.9 x 6.3 in) 0.9 kg (2.0 lb) The Relay consists in a relay coil controlling three sets of normally open and normally closed contacts. Type Coil Voltage Contacts General purpose, plug-in 24 V dc SPDT; 24 V dc 3 A 100 x 120 x 130 mm (3.9 x 4.7 x 5.1 in) 0.9 kg (2.0 lb) Festo Didactic 39

Time-Delay Relay / Counter 6364-00 The Time-Delay Relay / Counter consists in a relay that can be programmed for either timing or counting function. The relay has two sets of normally-open and normallyclosed contacts. Type Programmable, multifunction, digital, LCD display Timing Range 0.1 s to 9990 h Counting Range 1-99900 Contacts DPDT; 24 V dc 3 A 100 x 120 x 135 mm (3.9 x 4.7 x 5.3 in) 0.9 kg (2.0 lb) Pilot-Lamp Station 6365-00 The Pilot-Lamp Station consists of two amber incandescent pilot lamps whose terminals can be accessed using miniature banana jacks. Lamps Quantity 2 Color Amber Type Incandescent Voltage Rating 24 V dc 40 Festo Didactic

70 x 70 x 170 mm (2.8 x 2.8 x 6.7 in) 0.4 kg (0.9 lb) Signal Conditioners 6366-00 transmission to a controller. The Signal Conditioners module consists of a voltage converter with adjustable outputs, a voltage converter with fixed-calibration outputs, and a frequency-to-voltage converter with adjustable and fixedcalibration outputs. The Signal Conditioners module is used to convert the signals provided by the Pressure Transducer, 6471, the Position Transducer, 6395, and the Diffuse Reflective Photoelectric Switch, 6372, into signals of normalized range that are suitable for Power Requirements Rating (All Converters) Output Voltages Output Impedance Voltage Converter (with Adjustable Outputs) Input Voltage Input Impedance Zero Adjustment Span Adjustment Voltage Converter (with Fixed-Calibration Outputs) Input Voltage Input Impedance Frequency Converter Input Frequency Fixed-Calibration Output Span Adjustment 24 V dc 0-5 V and 0-10 V 1 kω 0-5 V 1 MΩ 0-2.2 V approx. 1.0-4.7 V approx. 0-24 V 150 kω 2-33 Hz 1 V/1000 r/min 16-33 Hz 115 x 135 x 220 mm (4.5 x 5.3 x 8.7 in) 1.5 kg (3.1 lb) Festo Didactic 41

PID Controller 6367-00 The PID Controller consists of various controls and circuits that allow openand closed-loop control. The PID Controller circuits include a setpoint generator, a ramp generator, an error detector, a low-pass filter, proportional (P), integral (I), and derivative (D) amplifiers, a summing amplifier, and a limiter circuit. Each circuit is independently terminated to permit students to wire the PID controller in different configurations. Power Requirement Current 0.5 A Service Installation Standard single-phase ac outlet Rating (all Sections) Input Voltage -10 to +10 V Output Voltage -10 to +10 V Input Impedance 1 MΩ Output Impedance 1 kω Setpoints Two, selectable using either a control voltage (24 V dc) or a toggle switch Ramp Generator Ramp Time Adjustable between 0.5 and 3 s, for both positive and negative control voltages. Error Detector Inputs One inverted, two non-inverted Voltage Gain (for each input) 1 Low-Pass Filter Cutoff Frequency 0.02-2 Hz P.I.D. Amplifiers Proportional Gain (Low) 0.5-5 Proportional Gain (High) 5-50 approx. Integral Gain 0.01-1 s approx. Derivative Gain 0.05-1 s approx. Integrator Anti-Reset On/Off selector Summing Point Voltage Gain 1 Inputs Three, non-inverted Limiter Output Voltage Lower Limit 0 to -10 V Upper Limit 0 to +10 V 135 x 270 x 180 mm (5.3 x 10.6 x 7.1 in) 4.0 kg (8.8 lb) 42 Festo Didactic

Magnetic Proximity Switch 6371-00 The Magnetic Proximity Switch consists of two mechanical reeds and an internal coil controlling a normally open and a normally closed contact. It is used for detecting the rod position of the cylinders. Type Supply Voltage Contact Reed 24 V dc SPDT; 24 V dc 3 A 30 x 40 x 100 mm (1.2 x 1.6 x 3.9 in) 0.2 kg (0.4 lb) Diffuse Reflective Photoelectric Switch 6372-00 The Diffuse Reflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks. Type Light Source Maximum Sensing Range Supply Voltage Contact Diffuse reflective Visible red, 680 nm, eye safe 10.2 cm (4 in) 24 V dc SPDT; 24 V dc 3 A Festo Didactic 43

90 x 120 x 90 mm (3.5 x 4.7 x 3.5 in) 0.4 kg (0.9 lb) Background Suppression Photoelectric Switch 6373-00 The Background Suppression Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks. Light Source Maximum Range Supply Voltage Contacts Type Ratings Infrared LED, 880 nm 10 cm (4 in) 24 V dc SPDT 24 V dc - 3 A 400 x 70 x 170 mm (16 x 3 x 7 in) 500 g (1.1 lb) Polarized Retroreflective Photoelectric Switch 6374-00 The Polarized Retroreflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor requires a special retroreflective surface. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks. 44 Festo Didactic

Light Source Maximum Range Supply Voltage Contacts Type Ratings Visible red LED, 660 nm 3 m (10 ft) 24 V dc SPDT 24 V dc - 3 A 400 x 70 x 170 mm (16 x 3 x 7 in) 500 g (1.1 lb) Inductive Proximity Switch 6375-00 The Inductive Proximity Switch is sensitive to metals. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks. Maximum Range Supply Voltage Contacts Type Ratings 10 mm (0.4 in) 24 V dc SPDT 24 V dc - 3 A 400 x 70 x 170 mm (16 x 3 x 7 in) 500 g (1.1 lb) Festo Didactic 45

Capacitive Proximity Switch 6376-00 The Capacitive Proximity Switch is sensitive to every material. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks. Maximum Range Supply Voltage Contacts Type Ratings 25 mm (1 in) 24 V dc SPDT 24 V dc - 3 A 400 x 70 x 170 mm (16 x 3 x 7 in) 500 g (1.1 lb) Diffuse Reflective Photoelectric Switch 6377-00 The Diffuse Reflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks. Light Source Maximum Range Supply Voltage Contacts Visible red LED, 700 nm 20 cm (8 in) 24 V dc 46 Festo Didactic

Type Ratings SPDT 24 V dc - 3 A 400 x 70 x 170 mm (16 x 3 x 7 in) 500 g (1.1 lb) Fiber-Optic Photoelectric Switch 6378-00 The Fiber-Optic Photoelectric Switch consists of a fiber-optic photoeletric switch whose light source is a visible red LED. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks. Light Source Maximum Range Supply Voltage Contacts Type Ratings Visible red LED, 680 nm 10 cm (4 in) 24 V dc SPDT 24 V dc - 3 A 400 x 70 x 170 mm (16 x 3 x 7 in) 500 g (1.1 lb) Multimeter 6394-A0 The Multimeter is used for ac/dc voltage, dc current, and resistance measurements. Festo Didactic 47

Type Functions Accuracy Display Features Position Transducer 6395-00 Digital, handheld (portable) AC/DC voltage, dc current, resistance, continuity diode test, and battery test ±2.0% or better 3½ digit, liquid-crystal Safety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations 170 x 70 x 38 mm (6.7 x 2.75 x 1.5 in) 0.36 kg (0.8 lb) The Position Transducer provides a voltage corresponding to the rod position of a cylinder. It consists of a flexible cable wound on a cylindrical spool. The cable is ended by a pin that attaches to the rod of the cylinders. Type Position Sensing Range Output Voltage Supply Voltage Cable extension spool 0-100 mm (0-4 in) 0-24 V dc 24 V dc 100 x 120 x 75 mm (3.9 x 4.7 x 3 in) 0.7 kg (1.5 lb) 48 Festo Didactic

Reflective Block 6396-00 The Reflective Block consists of a block with various types of reflection surfaces: white, black, shiny metallic, matte black metallic, and retroreflective. The dimensions of the block are: 75 x 75 x 75 mm (3 x 3 x 3 in). Surfaces Conditioning Unit 6411-00 White, black, shiny metallic, matte black metallic, retroreflective 75 x 75 x 75 mm (3 x 3 x 3 in) 300 g (0.7 lb) The Conditioning Unit conditions and regulates the pressure of the air supplied to the pneumatic circuits. It consists of a main shutoff valve, filter, a pressure regulator, pressure gauge, 4-port manifold, four sleeve valves, and a muffler. The Conditioning Unit requires compressed air from a central air supply or a portable unit. Festo Didactic 49

Compressed Air Supply Requirements Flow Rate 90 L/min (3.2 SCFM) approx. Pressure 630 kpa (90 psi) approx. Filter Regulator Maximum Air Flow Rate 550 L/min (19 SCFM) Operating Pressure 50-700 kpa (7-100 psi) Filtration 5 µm Pressure Gauge Diameter 50 mm (2 in) Operating Pressure 0-700 kpa (0-100 psi) Outlet Ports Four 216 x 273 x 127 mm (8.5 x 10.7 x 5 in) 2.8 kg (6.2 lb) Conditioning Unit (Faulty) 6411-F0 The Conditioning Unit (Faulty) is a modified version of the Conditioning Unit, 6411-0, used to perform troubleshooting exercises. Recommended Compressed Air Supply Flow Rate 90 L/min (3.2 SCFM) approx. Pressure 630 kpa (90 psi) approx. Filter Regulator Maximum Air Flow Rate 550 L/min (19 SCFM) Operating Pressure 50-700 kpa (7-100 psi) Filtration 5 μm Pressure Gauge Diameter 50 mm (2 in) Operating Pressure 0-700 kpa (0-100 psi) Outlet Ports 4 216 x 273 x 127 mm (8.5 x 10.7 x 5 in) 2.8 kg (6.2 lb) 50 Festo Didactic

Accumulator 6412-00 The Accumulator consists in a metal tank that is used to store compressed air. Volume Maximum Operating Pressure 1000 cm³ (61 in³) 700 kpa (100 psi) 102 x 305 x 127 mm (4.0 x 12 x 5.0 in) 0.9 kg (2.0 lb) Accumulator (Faulty) 6412-F0 The Accumulator (Faulty) is a modified version of the Accumulator, 6412-0, used to perform troubleshooting exercises. Volume Maximum Operating Pressure 1000 cm³ (61 in³) 700 kpa (100 psi) Festo Didactic 51

102 x 305 x 127 mm (4.0 x 12 x 5.0 in) 0.9 kg (2.0 lb) Vacuum Generator 6413-00 The Vacuum Generator consists in a venturi duct that temporarily restricts the area through which the air must flow, thereby decreasing the air pressure below atmospheric pressure. Vacuum Pressure Vacuum Generator (Faulty) 6413-F0 2130 mm (84 in) of water at 140-kPa (20-psi) inlet pressure 38 x 210 x 127 mm (1.5 x 8.3 x 5.0 in) 0.5 kg (1.1 lb) The Vacuum Generator (Faulty) is a modified version of the Vacuum Generator, 6413-0, used to perform troubleshooting exercises. Vacuum Pressure 2130 mm (84 in) of water at 140 kpa (20 psi) inlet pressure 38 x 210 x 127 mm (1.5 x 8.3 x 5.0 in) 0.5 kg (1.1 lb) 52 Festo Didactic

Directional Control Valve (3/2-Way Push-Button Valve) 6420-00 The Directional Control Valve (3/2-Way Push-Button Valve) consists in a three ports, two spool positions, actuation by pressing, spring return directional control valve. Type Maximum Operating Pressure 3-way, 2-position, push-button operated, spring return 1050 kpa (150 psi) 140 x 127 x 89 mm (5.5 x 5.0 x 3.5 in) 0.5 kg (1.1 lb) Directional Control Valve (3/2-Way Push-Button Valve, Faulty) 6420-F0 The Directional Control Valve (3/2-Way Push-Button Valve, Faulty) is a modified version of the Directional Control Valve (3/2-Way Push-Button Valve), 6420-0, used to perform troubleshooting exercises. Festo Didactic 53

Type Maximum Operating Pressure Flow Control Valve 6421-00 3-way, 2-position, push-button operated, spring return 1050 kpa (150 psi) 140 x 127 x 89 mm (5.5 x 5.0 x 3.5 in) 0.5 kg (1.1 lb) The Flow Control Valve consists of a needle valve and a reverse free-flow check valve connected in parallel. It restricts the flow rate in one direction, while allowing the air to flow freely in the other direction. Minimum Operating Pressure Maximum Operating Pressure 105 kpa (15 psi) 700 kpa (100 psi) 89 x 127 x 76 mm (3.5 x 5.0 x 3.5 in) 0.3 kg (0.7 lb) 54 Festo Didactic

Directional Control Valve (5/2-Way Double-Pilot Valve) 6422-00 The Directional Control Valve (5/2-Way Double-Pilot Valve) consists in a five ports, two spool positions, pneumatically actuated in both directions, directional control valve. Type Operating Pressure 5 ports, 4 ways, 2 positions, double air-pilot operated 150-1050 kpa (20-150 psi) 133 x 127 x 76 mm (5.2 x 5.0 x 3.5 in) 0.5 kg (1.1 lb) Directional Control Valve (5/2-Way Double-Pilot Valve, Faulty) 6422-F0 The Directional Control Valve (5/2-Way Double-Pilot Valve, Faulty) is a modified version of the Directional Control Valve (5/2-Way Double-Pilot Valve), 6422-0, used to perform troubleshooting exercises. Festo Didactic 55

Type Operating Pressure 5 ports, 4 ways, 2 positions, double air-pilot operated 150-1050 kpa (20-150 psi) 133 x 127 x 76 mm (5.2 x 5.0 x 3.5 in) 0.5 kg (1.1 lb) Directional Control Valve (5/3-Way Double-Solenoid Valve) 6423-00 The Directional Control Valve (5/3-Way Double-Solenoid Valve) consists in a five ports, three spool positions, actuated by solenoid and pneumatic piloting in both directions, spring centered, closed center, directional control valve. Type Solenoids 5 ports, 4 ways, 3 positions, double-solenoid operated, spring centered, closed center 24 V dc 115 x 150 x 70 mm (4.5 x 5.9 x 2.8 in) 0.7 kg (1.5 lb) 56 Festo Didactic

Single Solenoid-Actuated Directional Control Valve 6424-00 The Single Solenoid-Actuated Directional Control Valve consists of a five ports, two spool positions, actuated by solenoid and pneumatic piloting in one direction, spring return, directional control valve. Type Solenoids 5 ports, 4 ways, 2 positions, single-solenoid operated, spring return 24 V dc 115 x 150 x 70 mm (4.5 x 5.9 x 2.8 in) 0.7 kg (1.5 lb) AND Function Valve (Dual-Pressure Valve) 6425-00 The AND Function Valve (Dual- Pressure Valve) consists in a three ports, two spool position, pneumatically operated valve. The valve allows fluid to flow through it when both input ports are pressurized, according to the AND function in Boolean logic. Actuator Type Actuating Pressure Single acting, spring return, air pilot 210 kpa (30 psi) Festo Didactic 57

Maximum Operating Pressure 1050 kpa (150 psi) 68 x 120 x 70 mm (2.7 x 4.7 x 2.8 in) 0.3 kg (0.7 lb) Shuttle Valve (OR Function Valve) 6426-00 The Shuttle Valve (OR Function Valve) consists of a double check valve with two inlet ports and one outlet port. The valve allows fluid to flow through it from the inlet port having the highest pressure, according to the OR function in Boolean logic. Operating Pressure 50-1050 kpa (7-150 psi) 48 x 120 x 90 mm (1.9 x 4.7 x 3.5 in) 0.2 kg (0.4 lb) Quick Exhaust Valve 6427-00 The Quick Exhaust Valve consists of a three-way valve with a diaphragm that allows fluid at the output port side to be exhausted to atmosphere when the pressure at the output port becomes higher than that at the valve inlet port. Operating Pressure 50-1050 kpa (7-150 psi) 85 x 120 x 70 mm (3.3 x 4.7 x 2.8 in) 0.3 kg (0.7 lb) 58 Festo Didactic

Pressure Regulator 6428-00 The Pressure Regulator consists in a normally open valve that closes when the pressure at its outlet port exceeds the pressure set by the valve knob. Maximum Air Flow Rate Pressure Range 550 L/min (19 SCFM) 50-700 kpa (7-100 psi) 115 x 120 x 70 mm (4.5 x 4.7 x 2.8 in) 0.6 kg (1.3 lb) Servo Control Valve 6429-00 The Servo Control Valve provides control of the pressure in proportion to a control voltage. It consists of an inlet valve and an exhaust valve, a built-in electronic circuit, and a pressure transducer. The pressure transducer provides the electronic circuit with a feedback signal that corresponds to the actual valve output pressure, the feedback signal is accessible for monitoring. Festo Didactic 59

Type Power Requirement Control Voltage Output Pressure Rated Flow Pressure Transducer Monitoring Output Pressure Control 24 V dc 0.25 A 0-10 or 0-5 V dc 0-700 kpa (0-100 psi) 34 L/min (1.2 SCFM) at 700 kpa (100 psi) 0-10 V Linearity/Hysteresis ± 0.15% Repeatability ± 0.02% Accuracy ± 0.2% 100 x 120 x 145 mm (3.9 x 4.7 x 5.7 in) 1.3 kg (2.7 lb) Proportional Control Valve (3/2-Way Single-Pilot Valve) 6430-00 The Proportional Control Valve (3/2- Way Single-Pilot Valve) consists in a three port, spring return valve whose operation is pneumatically controlled in one direction. This provides control of the flow rate in proportion to a pilot pressure. This valve is intended to be used in conjunction with the Servo Control Valve, 6429. Type Rated Flow Single-Acting Cylinder 6440-00 3 ways, 2 positions, single air-pilot operated, spring return 140 L/min (5 SCFM) at 700 kpa (100 psi) 60 x 70 x 170 mm (2.4 x 2.8 x 6.7 in) 0.5 kg (1.1 lb) The Single-Acting Cylinder provides a linear pushing motion over a 10.2 cm (4 in) stroke. Its rod is extended under compressed air and retracted by a spring. The cylinder piston is equipped with a permanent ring magnet intended to actuate the Magnetic Proximity Switch, 6371. 60 Festo Didactic

Piston Stroke Bore Size Maximum Operating Pressure Spring return, with permanent ring magnet 100 mm (4 in) 27 mm (1.1 in) 1725 kpa (250 psi) 83 x 267 x 127 mm (3.3 x 10.5 x 5.0 in) 0.9 kg (2.0 lb) Double-Acting Cylinder 6441-00 The Double-Acting Cylinder provides a linear push-pull motion over a 10.2 cm (4 in) stroke. Its rod is both extended and retracted under compressed air. The cylinder piston is equipped with a permanent ring magnet intended to actuate the Magnetic Proximity Switch, 6371. Piston Stroke Bore Size Maximum Operating Pressure With permanent ring magnet 100 mm (4 in) 27 mm (1.1 in) 1725 kpa (250 psi) 83 x 267 x 127 mm (3.3 x 10.5 x 5.0 in) 0.9 kg (2.0 lb) Festo Didactic 61

Bidirectional Motor 6442-00 The Bidirectional Motor is a vane-type pneumatic motor that provides rotary motion in either direction. A white sticker affixed onto the motor shaft allows counting of the motor revolutions using a photoelectric switch. Type Ratings Maximum Power Maximum Operating Pressure Maximum Speed Vanes 250 W (0.33 hp) 700 kpa (100 psi) 10 000 r/min 102 x 127 x 76 mm (4.0 x 5.0 x 3.0 in) 1.0 kg (2.2 lb) Air Bearing 6443-00 The Air Bearing consists of a disk with a side inlet duct leading to an underneath cavity. When pressurized air enters the side inlet duct, a thin film of escaping air is formed between the Air Bearing and the work surface, resulting in a friction-free movement in any direction. Diameter 63 mm (2.5 in) 38 x 89 x 64 mm (1.5 x 3.5 x 2.5 in) 0.2 kg (0.4 lb) 62 Festo Didactic

Pressure Gauge 6450-00 The Pressure Gauge (0-700 kpa) provides a direct visual reading of the pressure on a dual scale graduated in units of kilopascals (kpa) and pounds per square inch (psi). It consists of a Bourdon tube attached through a gear linkage to a needle pointer. Diameter Operating Pressure 38 mm (1.5 in) 0-700 kpa (0-100 psi) 83 x 127 x 76 mm (3.3 x 5.0 x 3.0 in) 0.3 kg (0.7 lb) Flowmeter 6451-00 The Flowmeter provides a direct visual reading of the air flow rate. It consists of a lightweight ball that moves vertically along a tapered tube with the flow of air, thereby indicating the flow rate. Flow Range Maximum Operating Pressure Accuracy 0-150 L/min (0-5.25 SCFM) 700 kpa (100 psi) ± 4% of full scale 159 x 127 x 76 mm (6.3 x 5.0 x 3.0 in) Festo Didactic 63

0.6 kg (1.3 lb) Pressure Switch 6470-00 The Pressure Switch consists in a diaphragm electrical switch with adjustable actuation pressure and pressure differential. The model has one normally-open and one normallyclosed contact, and the electrical connections are made using miniature banana jacks. Adjustable Pressure Range Differential Range Contact 105-1725 kpa (15-250 psi) 70-210 kpa (10-30 psi) SPDT; 24 V dc 3 A 115 x 120 x 140 mm (4.5 x 4.7 x 5.5 in) 0.8 kg (1.8 lb) Pressure Transducer 6471-00 The Pressure Transducer provides a voltage proportional to the pressure applied to the input port. 64 Festo Didactic

Type Pressure Range Output Voltage Supply Voltage Solid state 0-1000 kpa (0-145 psi) 0-5 V 24 V dc 100 x 120 x 75 mm (3.9 x 4.7 x 3 in) 0.7 kg (1.5 lb) Loading Device 6480-00 The Loading Device consists in a spring enclosed in a clear plastic tube to which a graduated (N and lbf) ruler can be clipped. The Loading Device is intended to be used with Cylinders, s 6440 and 6441, to measure the cylinder output force at different pressures. Spring Compression Rate Force Measurement Ruler Maximum Compression Force Loading Device (Faulty) 6480-F0 98 N/cm (56 lbf/in) Designed to mount on the load device, graduated in N and lbf 500 N (100 lbf) 51 x 178 x 51 mm (2.0 x 7.0 x 2.0 in) 0.3 kg (0.7 lb) The Loading Device (Faulty) is a modified version of the Loading Device, 6480-0, used to perform troubleshooting exercises. Spring Compression Rate Force Measurement Ruler Maximum Compression Force 98 N/cm (56 lbf/in) Designed to mount on the load device, graduated in N and lbf 500 N (100 lbf) 51 x 178 x 51 mm (2.0 x 7.0 x 2.0 in) 0.3 kg (0.7 lb) Festo Didactic 65

Tees 6490-00 The Tees assembly consists of six push-in tube fittings, interconnected into two groups of three, to which tubes can be connected. Number of Tee Assemblies Maximum Operating Pressure Two 1050 kpa (150 psi) 76 x 127 x 89 mm (3.0 x 5.0 x 3.5 in) 0.5 kg (1.1 lb) Tees (Faulty) 6490-F0 The Tees (Faulty) is a modified version of the Tees, 6490-0, used to perform troubleshooting exercises. Number of Tee Assemblies Maximum Operating Pressure Two 1050 kpa (150 psi) 76 x 127 x 89 mm (3.0 x 5.0 x 3.5 in) 0.5 kg (1.1 lb) 66 Festo Didactic

Tubing and Accessories 6491-10 from the component fittings. The Tubing and Accessories set consists of polyethylene tubing, digital tachometer, stopwatch, tube cutter, tube releasing tool, and a pair of gloves. The tubing is cut into lengths required by pneumatic circuits using a tube cutter, then connected to the components by manually pushing the tubes into the component fittings. A tool is supplied to release the tubes The digital tachometer indicates motor rotation speed either in a clockwise or counterclockwise direction. The measured speed is automatically indicated on a high-visibility, five-digit display, and is updated every second to enable measurements of acceleration and deceleration. Tubing Type Maximum Operating Pressure Tube Cutter Polyethylene, 6 mm (0.25 in) outside diameter, 15 m (50 ft) long 700 kpa (100 psi) For tubing with outside diameter between 6 and 12 mm (0.25 and 0.5 in) 0.4 kg (0.9 lb) Connection Leads (4 Lengths) 6491-A0 The Connection Leads (4 Lengths) consists in extra-flexible electrical leads terminated with stacking 2 mm banana plugs. The leads are supplied in four different lengths, and are color coded according to length. Electrical Leads Quantity, Length Connectors Current Rating Eight, 15 cm (6 in) Eight, 30 cm (12 in) Ten, 45 cm (18 in) Ten, 60 cm (24 in) 2 mm banana plugs 10 A 0.2 kg (0.4 lb) Festo Didactic 67

Long Line 6492-00 The Long Line consists in an 11.5 m (38 ft) length of polyethylene coiled tubing having a small diameter. The Long Line is used to simulate the friction caused by a long tubing line. Tubing Type Maximum Operating Pressure Polyethylene, 3 mm (0.13 in) outside diameter, 11.5 m (38 ft) long 700 kpa (100 psi) 235 x 127 x 127 mm (9.3 x 5.0 x 5.0 in) 1.0 kg (2.2 lb) 68 Festo Didactic

Long Line (Faulty) 6492-F0 The Long Line (Faulty) is a modified version of the Long Line, 6492-0, used to perform troubleshooting exercises. Tubing Type Maximum Operating Pressure Polyethylene, 3 mm (0.13 in) outside diameter, 11.5 m (38 ft) long 700 kpa (100 psi) 235 x 127 x 127 mm (9.3 x 5.0 x 5.0 in) 1.0 kg (2.2 lb) Festo Didactic 69

Muffler 6493-00 The Muffler is mounted on a base plate. It is used to reduce exhaust noise. Optional Equipment Description Work Surface (A-Frame) (Optional) 6301-10 The Work Surface (A-Frame) consists of two sloping work surfaces joined at the top and braced at their base by a universal drip tray. It allows two groups of students to connect separate circuits. It can be placed atop a regular work table or on an optional bench, such as the 6303, which provides mobility and separate storage for the components. 540 x 900 x 820 mm (21.3 x 35.5 x 32.3 in) 23.6 kg (52 lb) 70 Festo Didactic

Expanding Work Surface (Large) (Optional) 6302-00 The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area. 30 x 590 x 590 mm (1 x 23 x 23 in) 5.9 kg (12.8 lb) Expanding Work Surface (Small) (Optional) 6302-10 The Expanding Work Surface (Small) consists in a perforated plate that can be mounted on the main Work Surface, 6301, to increase the work area. The Expanding Work Surface (Small) is one-third the main Work Surface in area. 30 x 290 x 590 mm (1 x 11.5 x 23 in) 3.2 kg (7.5 lb) Festo Didactic 71

Bench (Unassembled) (Optional) 6303-10 The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavyduty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant requires assembly and does not comprise any dressing panel. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 37.3 kg (82.5 lb) Dressing Panels (with Lockable Front Door) (Optional) 6303-A0 The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, s 6303-1 and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves. Intended Location Installed on the front, rear, and sides of a Bench, 6303-1 or 6303-B 25.5 kg (55.9 lb) 72 Festo Didactic

Bench (Assembled) (Optional) 6303-B0 The Bench (Assembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant is provided already assembled, but does not comprise any dressing panels. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 37.3 kg (82.5 lb) Bench (with Dressing Panels and Lockable Front Door, Assembled) (Optional) 6303-C0 The Bench (with Dressing Panels and Lockable Front Door, Assembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/ Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant is provided already assembled and comprises dressing panels with a lockable front door. These dressing panels fully enclose the bench. The lockable front door consists of two hinged panels with a lock handle to secure the content of the bench. Intended Location On the floor (stands on casters) Festo Didactic 73

910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 64 kg (141 lb) Bench (with Dressing Panels and Lockable Doors, Assembled) (Optional) 6303-D0 The Bench (with Dressing Panels and Lockable Doors, Assembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavyduty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant is provided already assembled and comprises dressing panels with lockable front, rear, and side doors. These dressing panels fully enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench. The supports of the work surfaces on this bench variant allow separate storage of components and can accommodate two student groups. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 64 kg (141 lb) 74 Festo Didactic

Bench (with Dressing Panels and Lockable Doors, Unassembled) (Optional) 6303-E0 The Bench (with Dressing Panels and Lockable Doors, Unassembled) consists of a mobile workstation on which the Work Surfaces, s 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/ Work Surfaces, 6309, can be slid to provide shelving for component storage. This bench variant requires assembly and comprises dressing panels with lockable front, rear, and side doors. These dressing panels fully enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench. The supports of the work surfaces on this bench variant allow separate storage of components and can accommodate two student groups. Intended Location On the floor (stands on casters) 910 x 850 x 660 mm (35.8 x 33.5 x 26 in) 64 kg (141 lb) Storage/Work Surface (Optional) 6309-00 The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, 39035. 30 x 590 x 590 mm (1 x 23 x 23 in) 5 kg (11 lb) Festo Didactic 75

Air Compressor (Optional) 6410-B0 The Air Compressor is a quiet device well suited for classroom and school laboratories. It is provided with a tank, pressure regulator, pressure gauge, and a hose. The Air Compressor is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture. Power Requirements Current Power Service Installation Tank Capacity Flow Rate Flow Rate (Free Flow) Flow Rate at 621 kpa (90 psi) Maximum Pressure Noise Level 14.4 A 1.125 kw (1.5 hp) Standard single-phase ac outlet 50 L (13 gal) 180 L/min (6.3 CFM) 127 L/min (4.5 CFM) 8 bar (116 psi) 42 db/a (about as quiet as a refrigerator) 1041 x 330 x 686 mm (41 x 13 x 27 in) 69.9 kg (154 lb) 76 Festo Didactic

Directional Control Valve (Roller-Lever Operated) (Optional) 6431-00 This valve consists of two three-way, two-position, roller lever actuated, directional control valves. The valves are actuated by the rod tip of the Cylinders, s 6440 and 6441. The valves are normally non-passing at rest position. Type Maximum Operating Pressure 3 ways, 2 positions, roller-lever operated 1050 kpa (150 psi) 70 x 50 x 160 mm (2.8 x 5.9 x 6.3 in) 0.9 kg (2.0 lb) Advanced Pneumatics - eseries (Optional) 6486-10 This site-license course bundle is intended to be used in conjunction with either the Pneumatics Training System, Series 6081, or the Pneumatics Simulation Software (LVSIM -PNE). Advanced Pneumatics contains the following courses: Electrical Control of Pneumatic Systems, Pneumatic Applications PLC, Servo Control of Pneumatic Systems, and Sensors, each of which has a pretest and posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading. The following learning platforms are available: 6486-1: Advanced Pneumatics - eseries Festo Didactic 77

6486-2: Advanced Pneumatics - SCORM 6486-3: Advanced Pneumatics - Stand-Alone Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. Pneumatics Fundamentals - eseries (Optional) 6486-E0 This site-license course bundle is intended to be used in conjunction with either the Pneumatics Training System, Series 6081, or the Pneumatics Simulation Software (LVSIM -PNE), 6485. Pneumatics Fundamentals contains four courses: Introduction to Pneumatics, Basic Physical Concepts, Basic Controls of Cylinders, and Basic Controls of Pneumatic Motors, each of which has a pretest and posttest. The courses include the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading. The following learning platforms are available: 6486-E: Pneumatics Fundamentals - eseries 6486-F: Pneumatics Fundamentals - SCORM 6486-G: Pneumatics Fundamentals - Stand-Alone Upgrades: schools that are running the Tech-Lab version of Pneumatics Fundamentals may purchase an upgrade to the eseries course. 6486-U: Pneumatics Fundamentals - eseries (course upgrade) Advanced variants of the above learning platforms are also available: 6486-1: Advanced Pneumatics - eseries 6486-2: Advanced Pneumatics - SCORM 6486-3: Advanced Pneumatics - Stand-Alone Computer Requirements A currently available personal computer running under one of the following operating systems: Windows 7 or Windows 8. 78 Festo Didactic

Personal Computer (Optional) 8990-00 The Personal Computer consists of a desktop computer running under Windows 7. A monitor, keyboard, and mouse are included. Power Requirements Current Service Installation 2 A Standard single-phase ac outlet Instructional DVD - Introduction to Fluid Power (Optional) 93840-10 This 19-minutes video provides a balanced and concise overview of fluid power. It offers definitions, principles, and current uses relative to hydraulic and pneumatic systems. Instructional DVD - Fluid Power Technology at Work (Optional) 93841-10 This 24-minutes video provides a broad overview of hydraulics and pneumatics applications. It covers fluid power in transportation, aviation, machining, manufacturing, mining, energy, and chemical processing industries. Instructional DVD - Pumps, Lines, Filters (Optional) 93842-10 This 29-minutes video demonstrates the operation of the various types of pumps found in the industry through computer animation and live-action video. Filters, hoses, and lines are also explained. Instructional DVD - Control Mechanisms (Optional) 93843-10 This video summarizes the many ways to control fluid power systems. The construction and operation of pilot valves, solenoid valves, sensors, PLCs, and other devices are clearly explained. (27 minutes) Instructional DVD - Actuators (Optional) 93844-10 This 23-minutes video explains the construction and operation of the many types of actuators used in the industry. Cylinders, motors, rotators, grippers, pushers, lifters, rubbers, and bellows are all detailed. Festo Didactic 79

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc. 2016. All rights reserved. Festo Didactic SE Rechbergstrasse 3 73770 Denkendorf Germany P. +49(0)711/3467-0 F. +49(0)711/347-54-88500 Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ 07724 United States P. +1-732-938-2000 F. +1-732-774-8573 Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P. +1-418-849-1000 F. +1-418-849-1666 www.labvolt.com www.festo-didactic.com 80 Festo Didactic