Environmental data in Annual Survey of Industries

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Environmental data in Annual Survey of Industries Dr. Bivas Chaudhuri, CSO, India

Manufacturing in Indian Economy India has emerged as one of the fastest growing economies over last two decades. Manufacturing contributes around 15% of GDP and provides almost 12.6% of India s total employment. Manufacturing activities are not always environmental friendly and therefore, environmental data in manufacturing sector are important parameters.

Data sources and methods India s manufacturing has been stratified into two mutually exclusive and collectively exhaustive strata for the purpose of collection of statistics in Ministry of Statistics & PI, Govt of India viz. (i) sector covered under Annual Survey of Industries(ASI) and (ii) the rest covered under survey of unorganized manufacturing sector through National Sample Survey (NSS). ASI is a statutory survey under the Collection of Statistics Act 1953/2008. It is a record based survey. Data are collected on various economic and physical parameters based on records for the reference period which include inter alia environmental data like (i) Fixed assets data on pollution control equipments, (ii) Fossil fuels, electrical energy consumed in terms of quantity and value, (iii) ISO certification (14000 series) status, (iv) raw materials consumed as input and (iv) products, by-products including waste.

Sources and method contd From ASI 2010-2011, input and output materials including waste are in National Product Code for Manufacturing Sector(NPCMS) 2011, based on CPC, version 2.0. NPCMS, a 7 digit product code, is used from ASI 2010-2011. Industries, including recycling industries, are classified in National Industrial Classification(NIC) 2008, based on ISIC, version 4.0 NPCMS

Sources and method contd ASI covers all factories registered under sec 2(m) of the Factories Act 1948 and Bidi & Cigar Workers ( conditions of employment) Act, 1966. A statistical sampling design is adopted for the survey by stratifying the domain in Census and Sample sectors. From sample sector, around 20% sample is taken through circular systematic sampling upto ASI 2011-2012. For non-asi manufacturing sector, NSS covers every five year using area frame in rural area and list frame urban area( from 2005-2006) using various stratified multistage sampling. The last survey was in the year 2010-2011.

ASI data- collection and quality There are multi-level trainings at all India and local level There are multi-tier scrutiny and field inspection of survey schedules There is a web-portal for on-line submission of return There are separate offices for data collection and data processing. Meetings with industrial associations to facilitate collection Publicity Regular seminars on industrial statistics to promote research work on industrial data including environmental aspects. Published data are available in website www.mospi.nic.in Unit level data are available on cost.

Future plan of actions: A study under an expert group is continuing for inclusion of more environmental related data in ASI schedule viz. on water and non-conventional energy Recommendations for inclusion in INPUT block: Quantity consumed and purchase value of Petrol, Diesel, Other oil, lubricants consumed separately Value of non-conventional energy own generated and purchased Quantity of 1. Water purchased & consumed 2. Water harvested & consumed 3. Water own extracted from surface 4. Water own extracted from ground

Recommendations for inclusion of a separate WATER block: Quantity of : a. Waste water generated b. Waste water treated c. Treated water released d. Treated water recycled e. Others (if any) f. Metered or not (yes-1, no-2)

END Part-I Thanks bivaschaudhuri@gmail.com

Part-II Statistical analysis based on environmental data

ASI Years Share of factories reporting pollution control equipments in last seven years in ASI sector Total Surveyed factories Factories in operation Number of factories reported pollution control equipments Percentage Share (%) over factories in operation 1 2 3 4 5 2011-12 61872 49634 2983 6.01 2010-11 56467 48620 3002 6.17 2009-10 61114 56112 3268 5.82 2008-09 58391 51230 3268 6.38 2007-08 60856 53486 3252 6.08 2006-07 70725 58311 3458 5.93 2005-06 60980 57857 3420 5.91 The share of Pollution control equipment is 0.49% of the total fixed capital as per ASI 2010-2011

Recycling industries

Sewerage industries There is an overall growth with huge growth in investment in fixed capital GVA Output Input Total persons % growth in 2012 over 2011 Worker Fixed capital Factories 0.00 200.00 400.00 600.00 800.00 1000.00

Waste treatment & disposal industries GVA Output Input Total persons Worker Fixed capital Factories % growth in 2012 over 2011 Huge growth is noticed in this industry 0.00 50.00 100.00 150.00 200.00 Materials recovery industries GVA Output Huge growth is noticed in this industry Input Total persons Worker Fixed capital Factories % growth in 2012 over 2011 0.00 20.00 40.00 60.00 80.00 100.00 120.00

Remediation activities and other waste management services GVA Output Input Total persons Worker % growth in 2012 over 2011 Though slight fall is noticed in size, growth is noticed in employment, investment and GVA. Fixed capital Factories -200.00 0.00 200.00 400.00 600.00 800.001000.001200.001400.001600.001800.002000.00

Waste produced and consumed

What is waste balance? Waste products defined by Central Product Classification ver 2.0 as generated from various industries do have economic value. Such products are also used as input raw material in other industries. In some cases, it is found that the demand is very high in the organized sector whereas there are many waste products which have no taker. Organised manufacturing sector is the biggest producer and consumer of waste products, a flow matrix shows various waste product as output being consumed as input in other industries in quantity terms. The balance so obtained is the waste disposal capacity.

Methodology Raw materials classified under Class 39 of NPCMS which are consumed as input by each industry division ( NIC 2 digit) reveal the quantity of waste product being used in the organized manufacturing sector as input. Similarly, Raw materials classified under Class 39 of NPCMS which are produced as output by the entire organized manufacturing sector digit) reveal the product-wise quantity of waste product produced in the organized manufacturing sector as output. Under the assumption that such output being consumed within the organized the manufacturing sector as input raw material, two flow matrices has been prepared for ASI 2010-2011 and ASI 2011-2012. In case total output is greater than total cumulative input, it is termed as excess supply in the economy from the organized sector otherwise it is termed as additional demand.

Figure : Surplus waste in organized manufacturing sector ASI: 2011-2012 Bran and other residues from the working of cereals Miscellaneous textile wastes Beet-pulp, bagasse and other waste of sugar manufacture Ferrous waste and scrap Waste and scrap of precious metal Waste and scrap of other metals Surplus Waste In '000 tonne The total production in ASI sector is not used fully in the same sector leading to the possibilities of use in unorganized sector, trade and dumping in nature. 0 50000 100000 150000 Thousands

Figure : Additional demand of waste in organized manufacturing sector ASI 2011-2012 Clinical waste, including pharmaceutical waste Vessels and other floating structures for breaking up Wastes from chemical or allied industries Waste and scrap of primary cells, primary batteries Waste organic solvents Other wastes n.e.c. Waste, parings and scrap of plastics Additional demand of waste in '000 tonne Waste of leather, leather dust, powder and flour Raw offal, inedible (including pigs' bristles, horse hair, Sawdust and wood waste and scrap Cocoa shells, husks, skins and other cocoa waste; Waste, parings and scrap of rubber (except hard rubber) Residues of starch manufacture and similar residues Remelting scrap ingots of iron or steel Slag, dross, scalings and other waste from manufacture Ash and residue (except from the manufacture of iron or steel) Waste and scrap of paper or paperboard 0 4000 8000 12000 16000 20000

Polluting industries

Size structure of large and small polluting industries by type of activity in India (number) 2000-2001 2005-2006 2010-2011 Manufacturing Large Small Total Large Small Total Large Small Total of Aluminium, 2627 23418 26045 1719 20056 21775 2125 31082 33207 Copper, Zinc Cement 1510 11633 13143 1185 5526 6711 2697 5805 8502 Soap & Detergent 3794 84220 88014 4632 268638 273270 3499 146902 150401 Distillery 979 140284 141263 339 128639 128978 353 80162 80515 Fertilizer 626 694 1320 636 2975 3611 741 365 1106 Iron & Steel 3820 10181 14001 4374 5786 10160 6146 13516 19662 Pesticides 433 320 753 531 676 1207 533 387 920 Pharmaceutical 7444 8756 16200 4042 4480 8522 4894 4398 9292 s Pulp & Paper 1250 4466 5716 1064 2506 3570 3380 13153 16533 Sugar 17837 100637 118474 37915 50043 87958 15727 35471 51198 Total 40320 384609 424929 56437 489325 545762 40095 331241 371336

Growth of polluting industries in small sector ( in %) -200-100 0 100 200 300 400 500 Aluminium, Copper, Zinc Cement Soap & Detergent Distillery Fertilizer Iron & Steel % growth of 2006 over 2001 % growth of 2011 over 2006 Industries considered for statistical analysis are: Aluminium, Copper, Zinc Cement Soap & Detergent Distillery Fertilizer Iron & Steel Pesticides Pharmaceuticals Pulp & Paper Sugar Pesticides Pharmaceuticals Pulp & Paper Sugar It is notable that the size and growth in polluting small industries has reduced drastically in the year 2010-2011 compared to its growth in 2005-2006 over 2000-2001

Growth of polluting industries in large sector (in %) -100-50 0 50 100 150 200 250 Aluminium, Copper, Zinc Cement Soap & Detergent Distillery Fertilizer Iron & Steel % growth of 2006 over 2001 % growth of 2011 over 2006 Due to strict pollution control norms, large industries in this sector mandatorily use measures to control pollution. Pesticides Pharmaceuticals Pulp & Paper Sugar

END