INDUSTRIAL PRODUCTS CATALOG THE HIGH TEMPERATURE ADVANTAGE
THE HIGH TEMPERATURE ADVANTAGE Since 1978, Zetex and ZetexPlus fabrics, tapes and ropes have been recommended world-wide for shipbuilding, petro-chemical, power generation, mining, metal refining, and many other industrial applications. Zetex and ZetexPlus are proven, time-tested textiles: Zetex products are used for applications up to 1100 F (593 C) and ZetexPlus products are used for applications to 2000 F (1093 C). Materials have an average K-value of 0.3399 BTU/inch/hr/sq ft/ F. Zetex and ZetexPlus are not only high temperature resistant, but can also withstand cold temperatures to -100 F (-73 C). High dielectric strength and low constant of 5.9 to 6.4. Zetex and ZetexPlus fabrics are chemical resistant ~ resisting most acids, alkalies and solvents. The fabrics are also mildew resistant. Most fabrics are made from durable texturized amorphous silica yarns that are twice as strong as steel wire of same diameter. Expanded line of coated fabrics have low smoke emissions and are designed for fabrication. Aluminized Zetex fabric reflects 90% of radiant heat. Wide selection of weights, thicknesses, and widths. Fabrics are UL listed and exceed European EN407 industrial standards. Made in USA. ZetexPlus resists burn-through by a continuous flame. The temperature of the fabric on opposite side of flame measures only 179 F (82 C) with the probe 1 inch from the material. 1 Zetex and ZetexPlus Thermal Conductivity Vs. Mean Temperature K Value 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3-100 0 Zetex 2200 ZetexPlus 2200 Zetex 800 100 200 300 400 500 600 700 800 900 1000 1100 Mean Temperature ( F) Average Physical Properties of Zetex Filament Specific Gravity 2.54 Moh Hardness 6.5 Contact angle with water, Degrees 0 Coefficient of Friction with Glass 1.0 Moisture Absobency (surface), percent up to 0.3 Moisture Regain none Tensile Strength, psi @ 72 F 500,000 @ 700 F 380,000 @ 1000 F 250,000 Tensile Modulus of Elasticity, psi, @ 72 F 10.5 x 10 6 Hysteresis none Creep none Elongation at Break, percent 4.8 Elastic Recovery, percent 100
FABRICS Industrial Applications Newtex Industries offers an expanded line of fabrics for high temperature applications: Zetex and ZetexPlus fabrics are available in a wide range of weights, widths, and fabric treatments Silicone, PTFE, and other coatings Aluminum foil and aluminized fabrics Wire reinforced fabrics in 3 weights Newtex makes a wide variety of fabrics Zetex Fabrics Product MIL Spec Weight Thickness Width Description MIL-C-20079 oz./sq yd (inches) (inches) Zetex 300 HC Class 3 8.5.020 40, 60 Zetex 400 HC Class 7 12.030 40, 60 Zetex 600 HC Class 9 18.035 40, 60 Zetex 800 24.060 40, 60 Zetex 1000 30.065 40, 60 Zetex 1200 35.080 40, 60 Zetex 1350 40.085 40, 60 Zetex 2200 64.130 40, 60 Zetex 3400 100.250 60 Zetex fabrics are available: untreated, heat cleaned/heat treated, and with one-sided treatment for fabrication. Zetex fabrics can be dyed orange, red, green, blue or black. Zetex fabrics are also made in Industrial Grade. ZetexPlus Fabrics Product Weight Thickness* Width ZetexPlus 300 9.020* 40, 60 ZetexPlus 400 13.030* 40, 60 ZetexPlus 600 19.035* 40, 60 ZetexPlus 800 26.060* 40, 60 ZetexPlus 1000 32.065* 40, 60 ZetexPlus 1200 37.080* 40, 60 ZetexPlus 1350 43.085* 40, 60 ZetexPlus 2200 68.130* 40, 60 * For base material only. Above fabrics are also made with Hi-Temp coating. Zetex 3400 Zetex 600 HC ZetexPlus 2200 & 1200 2
FABRICS Industrial Applications Silicone Coated Fabrics Product Weight Thickness Width Zetex 500 S/S 15.016 60 Zetex 575 S/S 17.017 60 Zetex 1085 S/S Gray, Red 32.035 60 Mats Product Weight Thickness Width Description oz./sq ft (inches) (inches) Zetex Glass Mat 250 3.250 60 Zetex Glass Mat 500 6.500 60 Zetex Glass Mat 1000 15 1.00 60 Z-Sil Silica Mat 10.70 24 Newtex can now supply a full range of insulation products including 3 weights of silicone fabric. Newtex now has a glass mat in 3 weights and a new silica mat for high temperature applications. PTFE Fabrics Product Weight Thickness* Width Zetex 578-1 (PTFE one side) 17.016 60 Zetex 617-2 (PTFE two sides) 18.017 60 Zetex 600 Sintered PTFE Coated 19.035* 60 Zetex 1100 Sintered PTFE Coated 50.070 60 *For base material only. Zetex Silicone 500, Zetex Glass Mat, Zetex 600 HC. Rewettable Adhesive Fabrics Product Mil Spec Weight Thickness Width Description Mil-C-20079 oz./sq yd (inches) (inches) Zetex 300 RW Class 4 or 6 14.5.035 60 Zetex 400 RW Class 8 22.0.040 60 Zetex 600 RW 30.6.048 60 Tacky Gasket Fabric Product Approx. Weight Thickness Width Description lbs./linear yd (inches) (inches) Zetex 1000 5.065 40 Also available is Zetex 1000 W/Wire tacky gasket fabric. Zetex 1100 Sintered PTFE and Zetex 617-2 PTFE. 3
Aluminum Foil/Aluminized Fabrics Product Mil Spec Weight Thickness* Width Description Mil-C-20079 oz./sq yd (inches) (inches) Zetex 600 Aluminum Foil Class 10 20.035* 60 Zetex 600 Aluminized 22.035 40, 56 Zetex 800 Aluminized 28.060 40 Z-Temp 1000 SCI Liquid Alum. Coating 32.065* 60 Z-Temp 1200 W/Wire Liquid Alum. Coating 38.080 60 *For base material only. Zetex Aluminum Foil and Aluminized fabrics reflect 90% of radiant heat. Wire-Reinforced Fabrics Product Weight Thickness* Width Zetex 800 W/W 24.041 60 Zetex 1200 W/W 35.080 60 Zetex 1400 W/W 44.090 60 ZetexPlus 800 W/W 26.041* 60 ZetexPlus 1200 W/W 37.080* 60 ZetexPlus 1400 W/W 47.090* 60 *For base material only. Zetex 800 W/Wire conforms to Federal Specification HH-P-31F. (Each yarn contains two.0045" dia. wires of 304SS). Zetex 800 Aluminized APPLICATIONS Fabrics Zetex Zetex ZetexPlus Zetex Zetex Zetex Zetex Zetex Zetex Zetex Z-Temp Zetex Heat Treated ZetexPlus Rewet. Tacky Silicone PTFE Aluminized Alum. Liq. Alum. Z-Sil Cleaned w/wire Gasket Foil Coating Mat Expansion Joints, Flue Ducts Piping Insulation Elastomer Reinforcements Folded and Rubberized Gaskets Turbine Insulation Laminating Reflective Protection Gas and Liquid Filtration Acoustical Insulation Removable Pads Lagging Insulation Pads Standard roll length is 50 yards. Standard weight and thickness is + or - 10%. 4
FABRICS Welding Applications Newtex introduces an expanded line of fabrics for welding protection and fabrication into safety blankets, curtains, and shields. These fabrics are designed to protect personnel and equipment from sparks and molten metal splash for shipbuilding, power generation, petro-chemical and many other industrial applications. Z-SIL Z-SIL is a high silica fabric treated with a proprietary coating. With a melting point of 3000 F (1650 C) and continuous operating temperatures of up to 1800 F (980 C), it is an ideal material for stress relief and equipment protection. Z-Sil 600 and 1100 are made from continuous filament yarns; Z-Sil 1600 is made from texturized yarns. Z-PRO Z-PRO fabrics feature an abrasion resistant coating for tough welding applications that also helps to prevent wicking. Z-Pro is also available as glass/aramid fabric. ZetexPlus ZetexPlus is a texturized glass fabric with a proprietary high temperature treatment. Z-Shield Z-Shield fabric is excellent for fabrication. The most popular color is gold; also available in other colors. Z-Shield fabric helps to prevent wicking. Zetex Zetex 800 with bright safety orange color and Zetex 600, an 18 oz. fabric, are the most common Zetex fabrics used for welding. Zetex Salmon Zetex Salmon is an economical 15 oz. fabric available in salmon (pink) and black. Other colors also are available. Welding Fabrics Product Weight Thickness* Width Tucked Edges Available Z-Sil 600 18.030 35 Z-Sil 1100 34.050 35 Z-Sil 1600 36.080 40 Z-Pro 720 25.035 40, 60, 72 Yes ZetexPlus 600 19.035* 40, 60 ZetexPlus 800 26.060* 40, 60 ZetexPlus 1000 32.065* 40, 60 ZetexPlus 1200 37.080* 40, 60 ZetexPlus 2200 68.130* 40, 60 Z-Shield 730 26.040 40, 60, 72 Yes Zetex 600 HT, TR 18.035* 40, 60 Yes Zetex 800 TR, Orange 24.060* 40, 60 Zetex 1000 TR 30.065* 40, 60 Zetex 1200 TR 35.080* 40, 60 Zetex 2200 TR 64.130* 40, 60 Zetex Salmon 15.017 38, 60 *For base material only. 5
ZETEX Z-SIL Z-PRO Z-SHIELD SALMON Z-Sil 600 and Z-Sil 1100. Z-Shield in gold with tucked edges. Fabrics Welding Spark, Spray Protection Fire, Flame Stress Stress Curtains Shield Protection Protection Relief Relief Blankets Arc Flash Barrier to 1100 F to 1800 F Grinding Shield (593 C) (980 C) Z-Sil Z-Pro ZetexPlus * Z-Shield Zetex Zetex Salmon *ZetexPlus 800 or heavier fabric APPLICATIONS 6
TAPES Newtex has a wide selection of Zetex and ZetexPlus tapes for lagging, insulation, and encapsulation. Zetex tapes can be used up to 1100 F (593 C) and ZetexPlus tapes up to 2000 F (1093 C). Zetex Tape Product Weight Thickness Width Zetex 550 13.030 1, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex 1000 30.062 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 Zetex 2500 60.125 1 2, 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 Zetex 3900 105.250 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 Zetex 1000 tape also available in wider widths: 7 1 2", 8", 9", 10", 11", 12", 13". Zetex tape in all styles available with pressure sensitive adhesive backing. Roll length is 100 ft. except for Zetex 3900 which is 50 ft. roll length. ZetexPlus Tape Product Weight Thickness* Width ZetexPlus 550 14.030* 1, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 ZetexPlus 1000 33.062* 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 ZetexPlus 2500 66.125* 1, 1 1 2, 2, 3, 4, 5, 6 ZetexPlus 3900 112.250* 3 4, 1, 1 1 2, 2, 3, 4, 5, 6 * For base material only. Zetex and ZetexPlus Tapes ZetexPlus 1000 tape also available in wider widths: 7 1 2", 8", 9", 10", 11", 12", 13". Zetex tape with Hi-Temp coating is also available. Zetex tape with Hi-Temp coating and ZetexPlus tape are available with pressure sensitive adhesive backing. Roll length is 100 ft. except for ZetexPlus 3900 which is 50 ft. roll length. Bolt Hole Tape Product Weight Thickness* Width Zetex 700 22.062 1, 1 1 2, 2, 2 1 2, 3 Zetex 1350 39.125 1, 1 1 2, 2, 2 1 2, 3 ZetexPlus 700 24.062* 1, 1 1 2, 2, 2 1 2, 3 ZetexPlus 1350 42.125* 1, 1 1 2, 2, 2 1 2, 3 * For base material only. Zetex bolt hole tape is also available with pressure sensitive adhesive backing. Zetex Industrial Grade bolt hole tape is also available. Roll length is 100 ft. Zetex 1000 Tape in wider widths Zetex Tadpole Tape 7 Tadpole Tape Bulb Diameters (in.): 3 8 1 2 5 8 3 4 1 Overall Widths (in.): 1 1 1 1 1 4 1 1 4 1 1 4 1 1 4 1 3 8 1 3 8 1 3 8 1 3 8 1 1 2 1 1 2 1 1 2 1 1 2 1 3 4 1 3 4 1 3 4 1 3 4 1 3 4 2 2 2 2 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 ZetexPlus tadpole tape also available. Roll length is 100 ft.
TAPES Industrial Grade Tape Style Weight Thickness Width No. oz./sq yd (inches) (inches) Zetex 1000 21.047 1, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex 2500 39.110 1, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex 1000 and 2500 Industrial tape also available in wider widths: 7 1 2", 8", 9", 10", 11", 12", 13". Zetex Industrial 1000 and 2500 with Hi Temp coating also available. Roll length is 100 ft. Rewettable Tape Style Weight Thickness Width No. oz./sq yd (inches) (inches) Zetex 550 16.035 1, 2, 3, 3, 4, 5, 6 Roll length is 100 ft. Industrial Grade Bolt Hole Tape Style Weight Thickness Width No. oz./sq yd (inches) (inches) Zetex 700 22.060 1, 1 1 4, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Zetex 1350 32.110 1, 1 1 4, 1 1 2, 2, 2 1 2, 3, 4, 5, 6 Roll length is 100 ft. Wire Reinforced Tape Style Weight Thickness* Width No. oz./sq yd (inches) (inches) Zetex 1400 W/W 44.090 1, 1 1 2, 2, 3 ZetexPlus 1400 W/W 47.090* 1, 1 1 2, 2, 3 * For base material only. Zetex tape w/wire is also available with pressure sensitive adhesive backing. Roll length is 100 ft. Zetex Industrial Tapes APPLICATIONS Zetex ZetexPlus Zetex Zetex Rewettable ZetexPlus Wire Reinf. TAPES Water and steam piping Hydraulic line protection Boiler tadpole gasket insulation Gasketing or door seals Lagging Electrical insulation BOLT HOLE TAPES Boiler gaskets Flange gaskets Oil refining, bubble tray gasket 8
ROPES & TUBING Twisted, braided, and square braided ropes are used for oven door seals, high temperature joint packing, hot top seals, and pipe insulation. Zetex and ZetexPlus tubing is used for high temperature applications to protect hydraulic or electrical lines and as cable and wire insulation. Rope Diameter (inches) Product 1 4" 3 8" 1 2" 5 8" 3 4" 7 8" 1" 1 1 4" 1 1 2" 2" 3" Twisted Rope Zetex Approx. Ft./Spool 1275 969 523 305 168 144 114 75 ZetexPlus Approx. Ft./Spool 100 100 100 100 100 100 100 77 Z-Sil Approx. Ft./Spool 969 523 305 168 144 114 80 Braided Rope Zetex Approx. Ft./Spool 1462 638 426 262 179 110 99 58 37 20 9.5 ZetexPlus Approx. Ft./Spool 100 100 100 100 100 100 100 58 37 20 9.5 Square Braided Rope Zetex Approx. Ft./Spool 650 459 225 166 128 101 86 36 20 ZetexPlus Approx. Ft./Spool 100 100 100 100 100 100 86 36 20 Knitted Rope Z-Sil Approx. Ft./Spool 600 400 260 160 120 100 70 60 45 Zetex Rope is sold in 25 lb. spools. ZetexPlus and Z-Sil Rope are sold by LF. Zetex and ZetexPlus Ropes Tubing Diameter (inches) Product 1 8" 1 4" 3 8" 1 2" 5 8" 3 4" 1" 1 1 4" 1 1 2" 2" 3" Braided Tubing: 1 16" Wall Thickness Zetex Approx. Ft./Spool 2525 1275 760 526 435 321 280 240 226 189 104 ZetexPlus Approx. Ft./Spool 100 100 100 100 100 100 100 100 100 100 100 Braided Tubing: 1 8" Wall Thickness Zetex Approx. Ft./Spool 631 363 269 250 159 121 100 89 81 54 ZetexPlus Approx. Ft./Spool 100 100 100 100 100 100 100 89 81 54 Zetex Tubing is sold in 25 lb. spools. ZetexPlus Tubing is sold by LF. APPLICATIONS Ropes Zetex ZetexPlus Z-Sil Coke oven door seals Expansion joint packing Furnace door insulation and seals Hot top seals Joint packing Tubing Zetex ZetexPlus Hydraulic or electrical line protection Severe abrasion applications Cable and wire insulation Hose cover protection 9 Zetex and ZetexPlus Tubing For higher temperature applications, contact Newtex for twisted and braided ceramic ropes.
BELTING Zetex high temperature belts are used for the transportation of high temperature glass, plastics, metals, and minerals. The most popular are aramid belts, with and without wire. Also available are PTFE coated glass belts with two types of edges: aramid selvage edge and aramid/ wire selvage edge. Zetex Belts Product Thickness Width Description (inches) (inches) Zetex 1100 Aramid w/wire.187 1 to 48 Zetex 1200 Aramid w/wire and PAN.187 1 to 48 Zetex 1300 Aramid.187 1 to 48 Zetex 1500 PTFE coated glass, Aramid edge.250 1 to 48 Zetex 1600 PTFE coated glass, Aramid/wire edge.250 1 to 48 Temperatures 600 F to 1000 F Temperatures 800 F to 1000 F Temperatures 800 F to 1200 F APPLICATIONS Zetex 1500 Zetex 1100 Zetex 1200 Zetex 1600 Zetex 1300 Temperatures are material temperatures, subject to size of hot object and length of belt. Zetex Belting YARN & THREAD Newtex offers an expanded line of texturized yarns as well as threads. Zetex Yarn & Thread Style Number Description Yarn Texturized yarn 8-Cut Any yield from 3700 yds./lb. to 175 yds./lb. without overspray With two 304 S.S. wires.0045" diameter (800 yds./lb.) Thread N30/3 Aramid Sewing thread (8000 yds./lb.) N18-PTFE PTFE coated fiberglass sewing thread (2150 yds./lb.) N24-PTFE PTFE coated fiberglass sewing thread (1600 yds./lb.) Zetex Yarns and Threads. 10
Zetex and ZetexPlus fabrics meet or exceed one or more of the following specifications: UL 214 and NFPA Spec No 701 U L UL 723 Flame Spread is 0, Smoke Density is 0, Fuel Contributed is 0 US Coast Guard Spec No 164.009 US Military Spec MIL-C-20079 US Military Spec MIL-I-24244 and NRC 1.36 Spec European BS EN407 standards UBC 43-1, NFPA 252, and California State Fire Marshall UL Listed Newtex makes a complete line of high temperature safety products. Call us for Safety Products Catalog or visit our web site. Newtex Industries is a leading integrated manufacturer of high-tech, heat resistant products for industrial and safety markets. Newtex products, under the Zetex and ZetexPlus brand names, include: heat resistant fabrics, welding fabrics, tapes, ropes, tubings, high temperature belting, and mat; fire entry, kiln, proximity, and approach suits; gloves, and mitts; aluminized safety clothing; and theater curtains. Newtex distributes its products to more than 60 countries. Headquarters: 8050 Victor-Mendon Road, Victor, NY 14564 USA Tel: 800/836-1001 Fax: 716/924-4645 E-mail: sales@newtex.com Internet: www.newtex.com Western U.S. Office and Distribution Center: 34016 Ninth Avenue South, Building D, Suite 3, Federal Way, WA 98003 Tel: 888/NEWTEX 1 Fax: 253/838-5603 Asia/Pacific Office and Distribution Center: Newtex Asia Pacific PTE LTD BLK 120 Richfield Industrial Centre 01-03 Eunos Ave 7, Singapore 409574 Tel: 65-7481138 Fax: 65-7480848 E-mail: thintern@mbox4.singnet.com.sg Newtex, Zetex, and ZetexPlus are registered trademarks of Newtex Industries, Inc. Z-Sil, Z-Pro, Z-Shield, and Zetex Salmon are trademarks of Newtex Industries, Inc. Made In USA 10/98