FREMTIDENS BIORAFFINADERI 8. marts 2011 Jeppe Bjerg Senior Innovation Manager R&D, DONG Energy
Indhold Biomasse i DONG Energy's 85/15 strategi Investering i nye bioraffineringsteknologier Inbicon Biorefinery REnescience Wasterefinery Fremadrettet 2
DONG Energy's 85/15 vision: Stabil energi uden CO 2 15 / 85 85 / 15 MERE VINDENERGI MERE BIOMASSE Fossil fuel Green energy RENESCIENCE Today 2040 3
We convert the Danish power plants from coal to biomass DONG Energy biomass activities Additional Conversion on AVV, SSV, SKV* Frederikshavn Central CHP Potential Biomass Use Development mio. tons 3,0 Decentrale CHP Waste CHP 2,5 SKV Måbjerg Esbjerg power plant Herning Straw 10 100% DTU Horsens Svanemølle power plant Kyndby H.C. Ørsted Asnæs Avedøre power plant Skærbæk power plant Vejen Slagelse power plant Køge Odense Ringsted Haslev Haderslev Ensted power plant Studstrup power plant Grenaa Stigsnæs power plant Masnedø Maribo- Sakskøbing Wood 10 100% 2,0 1,5 1,0 0,5 0,0 '07 '08 '09 '10 '11 '12 '13 '14 '15 SSV AVV1 AVV2 HEV, ENV** (Wood) ENV, AVV, SSV (Straw) Additional biomass capacity (wood) planned DONG Energy biomass obligation * Avedøreværket, Studstrupværket, Skærbækværket ** Herningværket, Enstedvræket 4
Biomass fuel flexibility and maximized value DONG Energy biomass research and development Energy sources Pre-Treatment technologies under development Products Increasing costs DKK/GJ Wood Energy crops Straw Industry waste Gasification INBICON Heat & Power Chemicals Transport Feed Replacing coal Replacing oil and gas Replacing oil Replacing feed Negative Household waste Waste Liquefaction Heat & Power Replacing coal From resource to market 6
New Bio Solutions From biomass to energy products with high value 1 From straw to 2nd generation bioethanol with Inbicon's technology Straw Pre-treatment Fermentation Ethanol Development of pre-treatment of lignin cellulose with enzymes, enabling the fermentation to ethanol Demonstration plant in Kalundborg in operation in 2009 2 REnescience converts waste to energy Waste Sorting 3 Gasification of biomass Fermentation /biogas Power station / transport Development of pre-treatment of waste with enzymes to separate solid and organic materials for energy exploitation Demonstration plant in the Amager incineration plant in operation in 2009 Straw/Wood chips/manure Gasification Biogas Power station Development of low temperature gasification (LT-CFB) for gasification of low-value biomass fractions Demonstration plant in the ASV2 in Kalundborg in operation in 2011 7
Inbicon Biorefinery
Inbicon 2. generations bioethanol 9
Den nye forskningsfokus er sukkerplatformen Halm I dag Produktion af sukker baseret på bæredygtig biomasse 10 I morgen Stivelse Let eller ingen forbehandling Sukkerrør Avancere forbehandling Planterester Værdifulde vedvarende kemikalier og biomaterialer Nye danske teknologivirksomheder
Technology proven in Kalundborg Demonstration Plant Pretreatment Molasses Outlet Lignin Outlet Distillation Enzymatic Liquefaction Receiving Ethanol Outlet Fermentation Input: 30,000 t wheat straw Enzyme suppliers: Genencor, Novozymes Output: 5.4 mill. liters ethanol 13,100 t lignin pellets 11,250 t C5-molasses Investment: EUR ~ 60 mill., EUR ~ 10 mill. DK gov't support Supported with meur 9,1 by EU 7th FP KACELLE project
Inbicon s full scale demonstration Kalundborg Status September 2010 STATUS for the Kacelle project (KAlundborg CELLulosic Ethanol): Inauguration and Trial Runs, 08-2009 Inauguration, 11-2009 First straw ethanol, 12-2009 First fuel grade ethanol, 03-2010 First molasses delivery to biogas, 04-2010 First lignin pellets produced, 06-2010 All systems tested, 06-2010 Demonstration phase and Production runs, 07-2010 First truck load delivery to Statoil, 08-2010 Design ethanol yield achieved, 08-2010 98 Statoil gas stations with 2GBio,10-2010
Commercial Production of Cellulosic Ethanol - Our Path Advantages of Inbicons enzymatic process Patented-protected Proven at pilot plant and demonstration scale Excellent synergies from integration with other energy-producing processes
REnescience - affaldsraffinaderi
The waste cycle for the future. Facts 47 % power efficiency and recycling of metals, glass and crop nutrition's. 15
REnescience 800 kg/hr pilot plant A 800 kg/hr pilot plant has been constructed and placed at Amager Forbrændingen - CPH The plant was set into operation 1. Dec. 2009 Testing continous operation Enzyme reactor: 14m and ø 2.5m 2009 Vibrating sieve separating solids and liquid Boiling reactor first step 16
REnescience - Waste Refinery Two fractions with several post process routes Depending on national parameters and market demand 17
Bioraffinaderi Samfund CO 2 CO 2 Slutprodukter CO 2 Biomasser Bioraffinaderi 18
Fremtidens biobrændsler hvor er vi? 2G BIOETHANOL HEAT HEAT AND POWER HEAT, POWER AND FUELS CHEMICALS 19
FREMTIDENS BIORAFFINADERI Tak for opmærksomheden Jeppe Bjerg Senior Innovation Manager R&D, DONG Energy jepbj@dongenergy.dk