LEADING THE WORLD IN MOLY

Similar documents
FREEPORT-MCMORAN IN ARIZONA

THE FACTS ABOUT MOLY AND ITS USE IN LUBRICANTS

Molysulfide. Particle Size Analysis

THE ROLE OF METALLURGY IN ENHANCING BENEFICIATION IN THE SOUTH AFRICAN MINING INDUSTRY

One of the World s Largest Publicly Traded PURE MOLYBDENUM PRODUCERS

RECYCLING AND UPCYCLING SPENT LITHIUM-ION BATTERIES

Metal Rescue Rust Remover Technical Data

Kathleen L. Quirk. Executive Vice President & CFO. New York City PROVEN PERFORMANCE SHINING FUTURE MACQUARIE CONNECTIONS MACQUARIE CAPITAL (USA) INC.

UCON Fluids and Lubricants

Aluminium as Construction Material in Ammonia Refrigeration Cycles

EXAMPLE EXERCISE 4.1 Change of Physical State

CATHODIC PROTECTION SYSTEM DESIGN

Rely on Our Material Competence for Your Demanding Industrial Processes

GENERAL PROPERTIES //////////////////////////////////////////////////////

ALS TRIBOLOGY Engine Coolant Reference Guide

Copper Alloys COPPER ALLOYS. Weld Tech News VOL 1. NO. 8

NORKOOL Industrial Coolants

Steel production. Furnace linings made from carbon and graphite are applied for the production of primary iron.

Corrosion Inhibitors for Metalworking Fluids

Metals and Non-metals. Comparison of physical properties of metals and non metals

FEATURES AND BENEFITS OF DIFFERENT PLATINUM ALLOYS. Kris Vaithinathan and Richard Lanam Engelhard Corporation

ALLOY 2205 DATA SHEET

ULTRA 865HD HIGH PERFORMANCE MULTI PURPOSE GREASE

North American Stainless

Houston Plating & Coatings

MATERIAL SPECIFICATIONS CATALOGUE

More inside :: Tackle even the toughest water treatment piping challenges with

Dissimilar Metal Corrosion

BUMAX. REYHER your partner for the BUMAX range

Wire Drawing Soap Lubrication: Principles And Factors Affecting Selection

How To Make Calcium Carbide

Passivation of martensitic corrosion resistant steel

TIGER Drylac U.S.A., Inc Swenson Avenue St Charles, IL T F office.us@tiger-coatings.us

MATERIAL SUBMISSION GUIDELINES & FORM

Handling Corrosive or Abrasive Liquids

CHAPTER 3: MATTER. Active Learning Questions: 1-6, 9, 13-14; End-of-Chapter Questions: 1-18, 20, 24-32, 38-42, 44, 49-52, 55-56, 61-64

This is Outokumpu Tornio Site

Permanent Magnet Economics. Robert Wolf Alliance LLC

Creating a sustainable future with pine chemicals BIOBASED SOLUTIONS

Chapter Test A. Elements, Compounds, and Mixtures MULTIPLE CHOICE. chemically combined? MIXs2 a. element b. compound c. mixture d.

Specifications for Programs: 737, 747, 757, 767, 777, 787

MINERAL PRODUCT PRICING STUDY

This discussion and analysis contains forward-looking statements. Please refer to the cautionary language on page 19.

Durcomet 100 CD4MCuN. Bulletin A/7l

North American Stainless

2014 Service Technician Training Program Closed Loop Systems

MODEL 9020 & 9020-OEM CORRATER TRANSMITTER USER MANUAL

Ionic and Metallic Bonding

Objectives/Introduction Extraction of zinc Physical properties of zinc Zinc casting alloys Wrought zinc alloys Engineering design with zinc alloys

Chemical Equations & Stoichiometry

SULFUR RECOVERY UNIT. Thermal Oxidizer

Pipe Protection Tape System

ASimple Guide to Oil Refining

Name: Unit 2- Elements, Compounds and Mixtures and Physical/Chemical Properties and Changes. Elements, Compounds and Mixtures

ANDRITZ MeWa GmbH State-of-the-art recycling technology

WHAT IS IN FERTILIZER OTHER THAN NUTRIENTS?

CH3 Stoichiometry. The violent chemical reaction of bromine and phosphorus. P.76

Advanced materials & solutions for high h temperatures

Balancing chemical reaction equations (stoichiometry)

EROSPACE MOVING FORWARD WITH NBM W W W. N B M M E T A L S. C O M LEADING MANUFACTURER & MASTER DISTRIBUTOR OF BRASS, BRONZE, & COPPER ALLOYS

EXPERIMENT #9 CORROSION OF METALS

How To Run A Test Lab In Rourkela

Lecture 9. Surface Treatment, Coating, Cleaning

Welding. Module

How To Make Money For The Shin-Etsu Group

Iron and Steel Manufacturing

A SHORT INTRODUCTION TO CORROSION AND ITS CONTROL

Cutting Tool Materials

ABEL Positive Displacement Pumps

Experiment 5. Chemical Reactions A + X AX AX A + X A + BX AX + B AZ + BX AX + BZ

Issue. September 2012

FIRE EXTINGUISHER TRAINING

North American Stainless

AUSTENITIC STAINLESS DAMASCENE STEEL

Huffman Welding & Machine, Inc.

Physical and Chemical Changes Pre Test Questions

Chapter 5 - Aircraft Welding

Freeport-McMoRan Inc. (Exact name of registrant as specified in its charter)

Geçici ihracat vergi iadesi oran ı

ENGS-171 INDUSTRIAL ECOLOGY- DARTMOUTH COLLEGE. SOME USEFUL NUMBERS Compiled by Benoit Cushman-Roisin

TiO 2. : Manufacture of Titanium Dioxide. Registered charity number

DX2202 Duplex stainless steel

North American Stainless

GALVANIC CATHODIC PROTECTION 1.0 CONTENTS. 1.1 Aluminium Anodes. 1.2 Zinc Anodes. 1.3 Magnesium Anodes SECTION

Candelaria and Ojos del Salado Chile

Information Technology Solutions

Depreciation Rate Chart as per Part "C" of Schedule II of The Companies Act 2013

Chapter Three: STOICHIOMETRY

The Global Chemical Industry: US, China and Global Status and Opportunities, 2015

The Bevill Exemption from Hazardous Waste Regulation

KS3 Science: Chemistry Contents

Warm-Up 9/9. 1. Define the term matter. 2. Name something in this room that is not matter.

MaxCell Technical Manual Design Parameters

WA Tubular Hardfacing Electrodes ACTING GLOBAL WELDING LOCAL

A pound of coal supplies enough electricity to power ten 100-watt light bulbs for about an hour.

The mechanical properties of metal affected by heat treatment are:

Transcription:

LEADING THE WORLD IN MOLY

INTRODUCTION There is a growing global demand for molybdenum, a versatile element with diverse applications in the chemical, engineering and petroleum industries. Molybdenum and its alloys are key components in chemical and metallurgical applications. Climax Molybdenum Company, a subsidiary of Freeport- McMoRan, is one of the world s leading molybdenum producers. From our early beginnings in Colorado, Climax Molybdenum has grown into a global, diversified company with downstream operations and a proven commercial presence worldwide. Climax Mine, Colorado Molybdenum first discovered on Bartlett Mountain. First stakes claimed mine. 1918 CLIMAX MINE BEGINS PRODUCTION On April 2, 1918, Climax ships its first concentrate totaling 21,000 pounds with a market value of $100,000. Climax is a major contributor to the allied war effort during World War I. 1879 1890 1918 Climax Molybdenum 1

GLOBAL OPERATIONS Our operations in North America and South America include both primary and by-product molybdenum mines. We are also one of the leading global producers of molybdenum with chemical and metallurgical products manufactured at our production facilities in the United States and Europe. Our Fort Madison s conversion capabilities provide Climax Molybdenum with a premier source for upgraded molybdenum chemical products. The Climax Stowmarket plant in the United Kingdom provides ferromolybdenum and Climax Molybdenum B.V. in the Netherlands produces technical molybdic oxide, ammonium dimolybdate and pure molybdic oxide. Serving customers worldwide, Climax Molybdenum s resources are well positioned to maintain molybdenum production rates for decades to come. HENDERSON, COLORADO Primary Mine ROTTERDAM, NETHERLANDS Roasting, Chemicals CLIMAX, COLORADO Primary Mine PHOENIX, Arizona Global Headquarters, Sales Office SIERRITA, ARIZONA By-product Mine Roasting SAHUARITA, ARIZONA Technical Center TOKYO, JAPAN Representative Office BAGDAD, ARIZONA By-product Mine Pressure Leach FORT MADISON, IOWA Roasting, Chemicals CERRO VERDE, Peru By-product Mine STOWMARKET, UNITED KINGDOM Ferromolybdenum Sales Office SHANGHAI, CHINA Representative Office 2 Climax Molybdenum Climax Molybdenum 3

MINING AND DOWN STREAM PRODUCTION Climax Molybdenum operates the Henderson Mine and Mill in the Rocky Mountains, west of Denver. It is the world s largest primary producer of molybdenum and has been in operation since 1976. Henderson has the capability to produce between 30 and 40 million pounds of molybdenum per year. Separated by the Continental Divide, the Henderson Mine and Mill are connected by one of the world s longest conveyor systems, a 10 mile elevated belt that runs underneath the Continental Divide and emerges above ground for the final five miles. Our Climax mine near Leadville, Colorado, restarted in 2012 and has a potential production capacity of 30 million pounds per year. 1945 WORLD S LARGEST MINE Climax becomes the world s largest underground mine. Henderson Mine, Colorado 1945 Climax Molybdenum 5

CHEMICAL APPLICATIONS OF MOLYBDENUM CHEMICAL APPLICATIONS OF MOLYBDENUM CATALYSTS METAL PRODUCTS LUBRICANTS CORROSION INHIBITION SMOKE SUPPRESSANTS PIGMENTS Molybdenum chemicals are used in the production of catalysts for a variety of reactions, notably hydrotreating and selective oxidation. The increasingly stringent requirements for low sulfur fuel oils, gasoline and diesel fuel make this application a particularly important use for molybdenum. Molybdenum metal and alloys are used in a number of important end products including lamp applications, glass melting electrodes and electronic devices. The characteristics of molybdenum metal powders are determined not only by the process conditions during reduction, but also by the physical and chemical properties of the starting materials. The naturally occurring form of molybdenum (MoS 2 ) is an important solid lubricant used primarily for reduction of wear and friction, and maintains good lubricating performance in tough conditions. Molybdenum complexes, soluble in petroleum oils and other organic solvents, are finding increased use as antiwear and extreme pressure additives as well as friction modifiers in lubricating oils, greases and coatings. Molybdate, usually in the form of Sodium Molybdate, is used as an anodic corrosion inhibitor in aqueous systems, such as cooling water treatments and automobile anti-freeze/coolant products. It is effective in inhibiting corrosion of steel, cast iron, aluminum, copper, brass, cadmium and solder, and is typically used with other corrosion inhibitors. Molybdenum in the form of Ammonium Octomolybdate (AOM) or Molybdic Oxide is used as a smoke suppressant in plastics, especially polyvinyl chloride (PVC). Common applications include wire and cable for use in plenum spaces, interiors of mass transit vehicles, carpet backing for commercial grades of vinyl backed carpet, and building materials for interior use in public buildings. Historically Molybdenum compounds have been used in pigments generally called Molybdenum Orange, for use in paints, plastics and inks providing a reddish hue, cleanliness and striking colors. White corrosion inhibiting pigments are used as paint primers and other Molybdenum compounds are important components in organic toners. More recent uses include incorporation into Bismuth Vanadate Yellow and the emerging classes of Rare Earth Molybdenum high-performance pigments. 1957 1976 CLIMAX MERGES Climax and American Metal Trading Company merge to become AMAX. HENDERSON MINE PRODUCES Henderson begins production at the rate of 10,000 tons per day via panel caving from the 8,100 foot level. 1957 1976 6 Climax Molybdenum Climax Molybdenum 7

METALLURGICAL APPLICATIONS OF MOLYBDENUM STAINLESS STEEL ALLOY STEEL & IRON NICKEL BASE ALLOYS Molybdenum is primarily used to improve the corrosion resistance of stainless steel in more demanding applications, such as chemical processing plants or in marine applications. The addition of molybdenum increases the pitting and crevice corrosion resistance of stainless steels in chloride containing solutions. To increase hardness and wear resistance over a broad temperature, molybdenum is added to tool- and high-speed steel. It increases the strength and hardness of cast iron, as well as increases elevated temperature strength and creep resistance. In high-strength, lowalloy steels (HSLA) molybdenum improves strength and weldability. Molybdenum is an important alloying element in highperformance nickel base alloys. The corrosion-resistant nickel base alloys find extensive use in the chemical processing, pharmaceutical, oil and gas, petrochemical, and pollutioncontrol industries. Climax Mine, Colorado Henderson Mine, Colorado 1980 BREAKING RECORDS Climax and Henderson mines produce a record 100 million pounds of molybdenum; employment peaks at 3,000 at Climax and at 2,000 at Henderson. Stowmarket, United Kingdom 1993 AMAX MERGER Cyprus Minerals and AMAX merge becoming Cyprus AMAX. 1980 1993 8 Climax Molybdenum Climax Molybdenum 9

PRODUCTION OF MOLYBDENUM PRODUCTS MARKETS The markets for molybdenum products are diverse, and we serve both the chemical and metallurgical market segments on a global basis. MINED ORE CRUSHING GRINDING FLOTATION Chemicals MOLYBDENITE CONCENTRATE MoS 2 MOLYSULFIDE PLANT MOLYBDENUM DISULFIDE MoS 2 Stainless Steels Mo Metal SMELTER ROASTING PLANT TECHNICAL GRADE OXIDE MoO 3 CHEMICAL PLANT AMMONIUM DIMOLYBDATE (ADM) (NH 4 ) 2 Mo 2 O 7 CALCINED PURE MOLYBDIC OXIDE (POC) MoO 3 22% 12% 5% 3% Super Alloys FERROMOLYBDENUM FeMo SUBLIMATION PLANT SUBLIMED PURE MOLYBDIC OXIDE (POS) MoO 3 AMMONIUM HEPTAMOLYBDATE (AHM) (NH 4 ) 6 Mo 7 O 24.4H 2 O SODIUM MOLYBDATE (SMC) Na 2 MoO 4.2H 2 O 43% 8% 8% Cast Iron AMMONIUM OCTAMOLYBDATE (AOM) (NH 4 ) 4 Mo 8 O 26 Constructional Steels Tool & High Speed Steels Molybdenum Grade Alloy Steels & Irons 59% SOURCE: INTERNATIONAL MOLYBDENUM ASSOCIATION S SMR END USE 2012 EXECUTIVE SUMMARY 1996 HENDERSON REPLACES TRAIN Project at Henderson commences to replace train with an underground crusher and 15 mile long conveyor system. 1999 CONVEYOR SYSTEM COMPLETE Phelps Dodge purchases Cyprus AMAX; conversion from train haulage to conveyor system is completed. 1996 1999 10 Climax Molybdenum Climax Molybdenum 11

ENVIRONMENT AND COMMUNITY Climax Molybdenum is committed to sustainable development, combining social and environmental responsibility with economic growth. We aim to minimize environmental impacts by implementing strategies based on valid data and sound science, and we work to maintain a safe workplace by having a solid framework for managing risk and meeting compliance obligations. 2000 HENDERSON MODERNIZATION COMPLETED Over one million hours worked without a lost time accident. Highest yield ever. Reclamation of Robinson Tailings Storage Facility 2000 Climax Molybdenum 13

LEADING THE WORLD OF MOLY INTO THE FUTURE At Climax Molybdenum, we mine metals and produce products for the future. With growth in demand for our products, we continue to explore opportunities to provide more molybdenum to the world while respecting our sustainable priorities and maintaining safe operations. Sierrita Mine, Arizona 2007 PHELPS DODGE ACQUISITION FCX acquires Phelps Dodge and announces restart of Climax. 2012 CLIMAX OPERATIONS START Commercial operation starts at Climax with first shipment of molybdenum in May. 2007 2012 14 Climax Molybdenum Climax Molybdenum 15

INFORMATION AND CUSTOMER SERVICE AMERICAS 1.800.255.7684 EUROPE +44.1449.674.431 ASIA +81.3.6213.0670 EMAIL Climax@FMI.com WEBSITE www.climaxmolybdenum.com PRODUCTS CHEMICAL PRODUCTS Ammonium Octamolybdate Ammonium Dimolybdate Ammonium Heptamolybdate Calcined Pure Molybdic Oxide Sublimed Pure Molybdic Oxide Sodium Molybdate Molybdenum Disulfide METALLURGICAL PRODUCTS Ferromolybdenum Technical Molybdenum Oxide Powder Carbon Free Briquettes OTHER Ammonium Perrhenate Rhenium Pellets LOCATIONS AND CONTACTS GLOBAL HEADQUARTERS Climax Molybdenum Company 333 North Central Avenue Phoenix, AZ 85004-4415 USA Phone: +1.800.255.7684 or +1.602.366.7932 HENDERSON, COLORADO Climax Molybdenum Company P.O. Box 68 Henderson Mine Empire, CO 80438 USA CLIMAX, COLORADO Climax Mine 11236 Hwy 91 Fremont Pass Climax, CO 80429 USA FORT MADISON, IOWA Climax Molybdenum Company P.O. Box 220 2598 Highway 61 South Fort Madison, IA 52627 USA Phone: +1.319.463.7151 ROTTERDAM, NETHERLANDS Climax Molybdenum B.V. P.O. Box 1130 3180 AC Rozenburg Theemsweg 20 3197 KM Botlek Rotterdam, The Netherlands Phone: +31.0181.243737 STOWMARKET, UNITED KINGDOM Climax Molybdenum U.K. Limited Needham Road Stowmarket Suffolk 1P142AE United Kingdom Phone: +44.1449.674.431 TECHNICAL CENTER, ARIZONA Climax Molybdenum Company 800 East Pima Mine Road Sahuarita, AZ 85629 USA Phone: +1.520.806.3900 CLIMAX MOLYBDENUM ASIA Marunouchi Trust Tower North, 17th Floor 1-8-1 Marunouchi Chiyodo-ku, Toyko Japan 100-0005 Phone: +81.3.6213.0670 CLIMAX MOLYBDENUM CHINA Shanghai Representative Office Suite 3521-3524, 35th Floor, Central Plaza 381 Huaihai Rd (M), Shanghai 200020 China Phone: +86.21.6136.3188

333 NORTH CENTRAL AVENUE PHOENIX, ARIZONA 85004 USA 1.800.255.7684 WWW.CLIMAXMOLYBDENUM.COM