wigam air conditioning and refrigeration tooling

eberspächer uk automotive systems and instruments wigam air conditioning and refrigeration tooling WIGAM systems AND instruments A world of COMFORT

2 automotive systems and instruments centocinquanta 291r1002046 evolution is for everybody with hf1234yf and r134a Maximum flexibility to make our units accessible and suitable to everybody s requirements. This machine is compatible with both HF1234YF and R134a. The unit is equipped with two separate recovery circuits which guarantee; a continuous work (in case of failure in one of the circuits, the other keeps working) and the possibility to work in ambient conditions (45 C). technical features Automatic Recovery Automatic Vacuum Automatic Refrigerant Charge Automatic PAG Oil Charge (with scale) Automatic UV PAG Charge (with scale) Automatic POE Oil Charge (with scale) Automatic POE UV Charge (with scale) Automatic Oil Discharge (with scale) Software Flushing (compatible with R134FS4/6) Flushing Software for Universal Flushing Kit Automatic Identification of Leaks (vacuum test) Database can be Updated Printer Automatic Discharge of Non-condensable Gases SAE J2788 / SAE J2843 Selection of the Operation Side (LOW HIGH Both) Recovery Rate Vacuum Pump Swept Volume Bottle Capacity Refrigerant Scale Resolution Oil / UV Scale Resolution Management of Automatic Cycle AZOIDRO Pressure Test Compatible Suitable with Hybrid Vehicles Automatic Lock Scale ALS Dimensions Weight 300 g/min 180 l/min 20 kg 5 g 1 g Optional / Automatic 65 x 55 x 140 cm 110 kg Power Supply 230 / 1 / 50 hose assemblies Hose set for 150 with R134a Hose set for 150 with HF1234YF 291R1002047 291R1002048

automotive systems and instruments 3 AMICA DATA 291R1002006 Unit for recovery, recycling, vacuum and charge Automatic recovery / recycling. Automatic vacuum / vacuum test. Automatic oil discharge (with automatic scale). Automatic oil / UV charge (with automatic scale). Automatic refrigerant charge. Automatic personalised cycle ( recovery-vacuum-charge). Flushing cycle. Fully automatic unit. Database that can be updated. New multilingual display. Compressor with High Recovery Performance system that can recover more than 95% of the refrigerant in the A/C system. Quantification of the recovered refrigerant. Printer fitted. Possibility to personalize the print report (5 lines). User programmable with vehicle data. Automatic alarm for service: the unit advises when you have to replace filters and change the vacuum pump oil. Sound signal when the machine has completed the planned operation. 3m Hose Included technical features Universal flushing kit using R134a optional model R134FS416 291R1002012 (see page 19) Refrigerant Recovery Rate Pump Swept Volume Bottle Capacity Refrigerant Scale Resolution Oil/UV Scales Resolution R134a 300 g/min 90 l/min 20 kg 5 g 1 g Storage Temperature -10 +50 C Working Ambient Temperature 0 40 C Power Supply 230 / 1 / 50 Connections Dimensions Weight 3/8 SAE 51 x 60 x 111 cm 110 kg

4 automotive systems and instruments piccola DATA 291r1002008 Unit for recovery, recycling, vacuum and charge The smallest, most compact, fully automatic unit on the market. Automatic recovery / recycling. Automatic vacuum / vacuum test. Automatic oil discharge (with automatic scale). Automatic oil / UV charge (with automatic scale). Automatic refrigerant charge. Automatic personalised cycle ( recovery-vacuum-charge). Flushing cycle. Database that can be updated. New multilingual display. Compressor with High Recovery Performance system that can recover more than 95% of the refrigerant in the A/C system. Quantification of the recovered refrigerant. Printer fitted. Possibility to personalize the print report (5 lines). User programmable with vehicle data. Automatic alarm for service: the unit advises when you have to replace filters and change the vacuum pump oil. Sound signal when the machine has completed the planned operation. technical features Universal flushing kit using R134a optional model R134FS416 291R1002012 (see page 19) Refrigerant Recovery Rate Pump Swept Volume Bottle Capacity Refrigerant Scale Resolution Oil/UV Scales Resolution R134a 300 g/min 90 l/min 10 kg 5 g 1 g Storage Temperature -10 +50 C Working Ambient Temperature 0 45 C Power Supply 230 / 1 / 50 Connections Dimensions Weight 3/8 SAE 50 x 40 x 90 cm 50 kg

automotive systems and instruments 5 AMICA bus 291r1002063 Unit for recovery, recycling, vacuum and charge Designed and realised for the maintenance of big dimension A/C systems Ideal for public and private transports such as buses, trains, trucks, etc. The unit is equipped with two separate recovery circuits which guarantee; A recovery rate of 800 g/min. The possibility to work in unfavourable ambient conditions (45 C). A continuous work (in case of failure in one of the circuits, the other keeps working). On request available for R404A / R407C. Fully automatic unit. Large backlit LCD and multilingual display. One key for each function. 4 electronic scales (Refrigerant Oil discharge Oil charge UV additive charge). Distillation system with automatic control. Integrated flushing function. FIRE & GO function. Thermal printer with option of multiple print. Database on extractable Smart Card (can also be updated manually by the operator). Data interface with PC by means of Smart Card. Integrated temperature probe. Integrated pressure gauge for reading of pressure inside the bottle. Universal flushing kit using R134a optional model R134FS416 291R1002012 (see page 19) technical features Refrigerant Recovery Rate Pump Swept Volume Bottle Capacity Refrigerant Scale Resolution Oil/UV Scales Resolution R134a 800 g/min 180 l/min 40 kg 5 g 1 g Storage Temperature -10 +50 C Working Ambient Temperature 0 40 C Power Supply 230 / 1 / 50 Connections Dimensions Weight 3/8 SAE 51 x 60 x 111 cm 160 kg

6 automotive systems and instruments fox evo range Not Only a Digital Manifold: A TRUE WORKSTATION 4 way digital manifold EVO Benefits High Precision Built-in Electronic Vacuum Gauge (0 900 Pa). Scale, Capacity 0 100 kg, Resolution 2 g. Integrated Data Logger. Micro SD Card Included. Micro SD Reader Included. 230V 50 / 60 Hz Feeder Included. System s Test Under Pressure. Max operating pressure 56 bar. Accuracy better than 1% FS. More than 50 refrigerants (including 1234YF, R134a, R407C). Possibility to update with new gases. Type K temperature probes. 4-way piston manifold. Sight glass. High quality ceramic pressure sensor (Range -0.99 +49.90 bar). 230V 50 / 60 Hz feeder included. Possibility to use all K probes. Scale up to 100 kg, resolution 2 g. Torr micron inhg mtorr mbar Pa Included Micro SD card and reader for data transfer. Integrated data logger. Built-in electronic vacuum gauge. uac 0.450 torr

automotive systems and instruments 7 fox 500 evo 291R1002020 4 way digital manifold EVO Benefits High Precision Built-in Electronic Vacuum Gauge (0 900 Pa). Scale, Capacity 0 100 kg, Resolution 2 g. Integrated Data Logger. Micro SD Card Included. Micro SD Reader Included. 230V 50 / 60 Hz Feeder Included. System s Test Under Pressure. Max operating pressure 56 bar. Accuracy better than 1% FS. More than 50 refrigerants (including 1234YF, R134a, R407C). Possibility to update with new gases. Type K temperature probes. 4-way piston manifold. Sight glass. High quality ceramic pressure sensor (Range -0.99 +49.90 bar). Kit complete with: Digital manifold in plastic case with 2 TK109 probes. 1 flexible hose V/WSS/4-4/60. 1 flexible hose WSS/4-4/60. 2 flexible hoses WSA/4-4/60. 2 quick couplers W-AV134. Model FOX-500-EVO Dimensions 310 x 370 x 130mm Weight 3.2 kg Packs 1 or 8

8 automotive systems and instruments fox 500 evo with scales 291R1002061 4 way digital manifold EVO Benefits High Precision Built-in Electronic Vacuum Gauge (0 900 Pa). Scale, Capacity 0 100 kg, Resolution 2 g. Integrated Data Logger. Micro SD Card Included. Micro SD Reader Included. 230V 50 / 60 Hz Feeder Included. System s Test Under Pressure. Max operating pressure 56 bar. Accuracy better than 1% FS. More than 50 refrigerants (including 1234YF, R134a, R407C). Possibility to update with new gases. Type K temperature probes. 4-way piston manifold. Sight glass. High quality ceramic pressure sensor (Range -0.99 +49.90 bar). Kit complete with: Digital manifold in plastic case with 2 TK109 probes. 1 electronic scale 0 100 kg. 1 flexible hose V/WSS/4-4/60. 1 flexible hose WSS/4-4/60. 2 flexible hoses WSA/4-4/60. 2 quick couplers W-AV134. Model FOX-500-EVO / SCALE Dimensions 325 x 460 x 132mm Weight 5.9 kg Packs 1 or 4

automotive systems and instruments 9 fox 500 evo accessories electronic scales 291r1002062 Electronic scale 0 100 kg, resolution 2 g for FOX EVO. universal temperature probe 291r1002051 fast reacting temperature probe 291r1002052

10 automotive systems and instruments 98654 4 way manifold kit Sturdy plastic case containing: 1 x 4 way manifold. 3 flexible hoses 1,800mm. 1 flexible hose 1,800mm. 2 quick couplers.

automotive systems and instruments 11 manifold accessories gy flexible hoses Hoses 1,800mm suitable for charging station and manifold sets. Hoses can be supplied in different colours: blue, red and yellow. quick couplers for 134a 291R1002027 / 291R1002028 technical features In Accordance With SAE J2196/R134a-UL1963 Model Description W-AV134/B4/6 Blue Knob LP coupler 1/4 SAE M with adapter 1/4 SAE F x 3/8 SAE M Working Pressure Bursting Pressure 5.6 MPa 28 MPa Working Temperature -40 +93 C 291r1002023 / 291R1002024 291R1002025 / 291R1002026 Model Description W-AV134/R4/6 Red Knob HP coupler 1/4 SAE M with adapter 1/4 SAE F x 3/8 SAE M 4 way manifold 291r1002022 291R1002023 Blue 291R1002025 Yellow 291R1002024 Red 291R1002026 Yellow 3/8 carry case 291r1002021 Model Description W4MS80/A6/4/K1 R22-R134a-R404A-R407C Refrigerants 3 x 1/4 SAE + 1 x 3/8 SAE Model Description VP 370 x 290 x 100mm

12 automotive systems and instruments RECOVERY UNIT 291r100157 double stage high vacuum pump 291r100317 Able to work with all CFC, HCFC and HFC refrigerants. Created to work especially with R410A. Self-evacuation system which allows you to change the type of refrigerant easily. Automatic stop of the unit when there is no refrigerant available in the system (this device can be switched on or off). Visual signal (green LED) when recovery is completed. Automatic safety shut-off of the unit in case of high pressure (38.5 bar) with visual alarm (red LED). Equipped with a dry compressor. Equipped with a filter drier and humidity glass. Equipped with a high capacity ventilation system. Extremely silent. technical features Model DIP 402 Swept Volume 90 l/min Ultimate Vacuum 1 x 10-2 mbar Power Supply (other supplies on request) 220 240 / 1 / 50 60 Nominal Power 240 W Protection Degree IP54 Oil Charge 300 cc Dimensions 285 x 150 x 260mm Weight 10 kg Model Dimension Weight EASYREC120 500 x 250 x 350mm 17 kg MANIFOLD VACUUM GAUGE 291r1002056 Model Description W1VPF80/4 Wigam 1-way manifold vacuum gauge, with safety valve and hook. 1/4 SAE x 1/4 SAE

automotive systems and instruments 13 discovery explorer 291R1002013 uv lamps 291R1002016 heated sensor electronic leak detector Detects ALL halogenated refrigerants. These include, but are not limited to: CFC: R12-R11-R500-R503 ecc. HCFC: R22-R123-R124-R502 ecc. HFC: R134a-R404a-R125-R407C-R507-R410A ecc. Kit complete with: Lamp 413070. Injection gun. Single-dose dye cartridges (6 off). Adapter hose R134. Adapter 1/4. UV enhancing glasses. technical features Sensitivity Sensor Life Response Time Power Supply Batteries Life Warm-up Time Probe Length Numeric Leak Side Indicator 1.5 g/year 0.05 oz/yr 300 hours Instantaneous 4 AA Alkaline batteries 8 hours continuous <20 seconds 43 cm 7 segment digital display (1 to 9)

14 automotive systems and instruments pratika 100-05 scales 291r100026 heater with thermostat 291r1002009 Programmable and electronic scale up to 100 kg. Maximum Weight Capacity: 100 kg. Resolution: 5 gr. Accuracy: 0.5%. Units: kg or lbs/oz. Power Supply: 9V alkaline battery. Operating Temperature: 0 C to 45 C. Auto off function. Dimensions: 380 x 300 x 80mm. Weight: 3.1 kg. Dimensions: 700 x 80mm. The heater is supplied with two springs. adapter 291r100040 1/4 SAE 2 adapters for Freon cylinders with gasket.

automotive systems and instruments 15 HEAVY DUTY NITROGEN REGULATOR 291r100415 valve core removal tool 291r1002029 Model AZ200-50/E Model CTV 1 Description Nitrogen regulator with UK connections. Description Core screwer tool Inlet Pressure 20 MPa Working Pressure 0.05 4.8 MPa Connection 1/4 SAE spray leak detector 291r100407 Model Quantity GAS CONTROL 10 x 400 ml

16 automotive systems and instruments total test a/c Complete kit for leak detection 291r1002010 TOTAL TEST-A/C is a new kit that enables to detect and locate leaks in the A/C system in compliance with Directive 2006/40/EC The pressure reducer and the control pressure gauge in class 1 enable to pressurise the system to the necessary value with the AZOIDRO mixture; the system can then be checked by means of the specific leak detector, FINDER. The TOTAL TEST A/C kit includes: Pressure regulator 4.8 MPa (48 bar). Control gauge Ø80, class 1 with positioning indicator. 1 x Heavy Duty flexible hose 1/4 SAE, 1,500mm. 2 x quick couplers 1/4 SAE. AZOIDRO cartridge. FINDER electronic leak detector. Sturdy plastic carrying case. DIRECTIVE 2006/40/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 relating to emissions from air conditioning systems in motor vehicles and amending Council Directive 70/156/EEC. Article 6 - Retrofitting and refilling 3. Service providers offering service and repair for air conditioning systems shall not fill such equipment with fluorinated greenhouse gases if an abnormal amount of the refrigerant has leaked from the system, until the necessary repair has been completed. azoidro 291r1002011 Disposable 1 litre bottle containing 95% Nitrogen and 5% Hydrogen, which allows you to pressurise the system and then to find the leak source by means of the specific FINDER leak detector.

automotive systems and instruments 17 thermometry accessories digital dual input thermometer 291r100014 The TFC-502 is a very reliable digital thermometer with dual input, particularly used by technicians to measure temperature in two different zones in the cooling system. Features CE mark approval. Dual digital display. MAX / MIN with elapsed time, AVG, REL, HOLD, RECORD functions. Warning beeper with High / Low setting. Dual input function. In accordance to temperature standard ITS-90. C / F user-selective, Time setting, REL setting. Resolution: 0.1. Technical Features Display: 4 digit liquid crystal display (LCD) with a maximum reading of 9999. Polarity: Automatic, positive implied, negative polarity indication. Zero: Automatic. Low battery indication. Measurement Rate: One time per second. Operating Environment: 0 C to 50 C at <70% of relative humidity. fast reacting temperature probe 291r1002052 Temperature Range: -200 C ~ 800 C; -328 F ~ 1,472 F. Accuracy: C ± (0.5% rdg + 2 dgts) F ± (0.5% rdg + 4 dgts). Model Dimensions Weight TFC-502 195 x 92 x 53mm 250 g universal temperature probe 291r1002051

18 automotive systems and instruments hose crimping air hydraulic pump 291r1002053 Fixed to a sturdy and elegant metal frame, the APT100 air-hydraulic pump is a powerful unit that allows draw out of a hydraulic flow in pressure from a pneumatic supply. equipped with Pedal unit usable either on the bench or on earth. Silencer in order to reach an acceptable level of noise pollution. Quick type hydraulic fitting. Protection cap. manual hydraulic crimping set 291r100327 Lightweight, compact, reliable and inimitable. Crimping modular system especially designed and made to answer needs of professional technicians for crimping HVAC hoses of conditioning and refrigeration systems. Dies for tubes: Internal 2mm diameter x external 5.9mm diameter. Internal 4mm diameter x external 8.2mm diameter. Internal 6mm diameter x external 10.9mm diameter. Technical specifications Pneumatic Supply: System air or nitrogen. Supply Pressure: From 5 to 8 bar. Pneumatic Inlet: 1/4. Noise: 70 / 80 dba at 1m. Maximum Working Pressure: 600 bar. Safety Valve: Pre-set and externally sealed. Hydraulic Outlet: 1/4 quick type adjustable. Oil Reservoir Capacity: 1,400 cc. Durable, precise and controlled pump. The crimper will crimp aluminium and steel fittings reliably, uniformly and on top of it all, we now offer a way to check the accuracy. The diameter of the resulting crimp can be checked, using the special caliper provided with the crimper. The basic set includes; hydraulic pump, manual crimper, set of 3 dies, lubricant and caliper. Model Dimensions Weight APT100 270 x 300 x 180mm 10 kg adaptor hose set 291r1002054

automotive systems and instruments 19 flush systems FLUSH&DRY 291r1002057 Flush&Dry is the new Wigam flushing station that solves all the problems concerning the flushing and fluxing of A/C and HVAC systems, even of big dimensions. Professionals in the sector agree that flushing with a fluid is the only solution that allows to: Remove all solid residues caused by the breakage of the compressor or of the filter. Remove completely the residues of oil from the HVAC and A/C systems. Pump Flow Rate Pump Maximum Pressure Nitrogen Regulator Output Pressure Pump Motor Power Power Supply Dimensions Weight 14 l/min 0.45 MPa 0.50 MPa 0.6 kw 230 240 / 1 / 50 60 Hz 300 x 220 x 550mm 14 kg properties Flushing of circuit that have a bigger volume than the 10 standard litres of the container. Fluxing of the system by means of the nitrose regulator and nitrogen cartridge BN2/1-950cc. Pre-set connection for extra container. Connection for external nitrogen bottle. External valves and synoptic label for easy operations. Pump equipped with mechanical seal and PTFE gaskets. A mechanical filter on the suction side. Flexible hoses with: Interchangeable connections of 1/4 SAE, 3/8 SAE and 1/2 SAE for HVAC. Universal cones for A/C (automotive). universal flushing kit 291R1002012 Universal Flushing Kit Allows the flushing of A/C systems using R134a. Can be directly interfaced with all recovery stations manuals or automatic. INSPECTOR cylinder to check the refrigerant quality after the flushing. Possibility to disconnect the INSPECTOR from the kit so that one can use it separately by means of the hoses supplied.

20 automotive systems and instruments flash flush Flushing System 1. Connect the flexible hose (end with valve) to the bottle. Quick and Cheap. 4 Easy Operations. Flushing and Fluxing. Ready for use with flushing fluid pressurized with nitrogen, it enables you to perform the system s flushing and its following fluxing in 4 easy operations. The FLASH-FLUSH system, with 1/4 SAE connections, contains 800 g of SUPER-FLUSH pressurized with nitrogen at 30 bar. 2. Turn the bottle upside down. FLASH-FLUSH must be completed with a connecting kit KIT-FLASH-A/C. The KIT-FLASH-A/C includes: 1 flexible hose, 900mm model V/WSS4-4/36. 1 universal cone and clamp. 3. Connect the other end of the hose to the system. 4. Open the valve of the flexible hose to perform the flushing (SUPER FLUSH fluid) and the fluxing (NITROGEN) of the system.

automotive systems and instruments 21 flush system and accessories flash-flush BOTTLE 291r1002019 cool cleaner 291r1002058 6 x FLASH-FLUSH flushing system. Innovative non-flammable and azeotropic mixture of solvents (replaces R11 and R141B). Studied for the flushing of refrigeration, civil and automotive air conditioning (A/C) systems. Can be used with pressure systems (A/CF-P-H) and systems equipped with pump (FLUSH&DRY). flash-kit NOT INCLUDING BOTTLE 291r1002018 FLASH-KIT-A/C Connecting kit for A/C system. super flush 291r1002059 SUPER-FLUSH is the new fluid for the inside flushing of A/C and HVAC systems. It is compatible with metals usually used in A/C and HVAC systems and with most plastic material. Strong cleaning action. Easy to remove (fast evaporation). Can be used with pressure systems (A/CF-P-H) and systems equipped with pump (FLUSH&DRY). cartuccia 291r1002060 950 cc bottle. To be used with flushing fluids COOL-CLEANER and SUPER-FLUSH.

22 automotive systems and instruments leak stop a/c 291R1002014 Stop leak system for A/C systems LEAK STOP is the new stop leak for A/C systems. The easy and fast solution to seal with just one application all the leaks that are difficult to detect and reach with conventional tools. Leak-Stop system is based on the use of a sealing fluid that reacts in the presence of leaks as it comes into contact with both refrigerant and oxygen. Does not crystallize. Usable with all refrigerants. Compatible with 100% of the systems on the market. Complete compatibility with gaskets and seals of the system. The maximum size of the leak that can be sealed is 708 g/year (in 24 hours). The fluid can seal leaks that are subsequent to the date of the intervention on the system (6 12 months). The fluid must be introduced into the system only from the low pressure side with the system in vacuum or with the system charged, but with an internal pressure lower than 13 bar. The kit includes: 1 injection system. 1 pre-charge cartridge (7.5 ml). 2 LEAK-STOP cartridges (30 ml). 1 flexible hose with LP quick coupler. 1 LP adapter. leak stop cartridge 291r1002015

automotive systems and instruments 23 mini UV KIT system 291R1002065 Kit complete with: Injection gun. Single-dose dye cartridges (6 off). Adapter hose R134. Adapter 1/4. dye cartridges 291r1002017

The comprehensive Eberspächer product range also includes HEATING, AIR CONDITIONING and refrigeration SYSTEMS FOR COMMERCIAL VEHICLES, CARS, BUSES, COACHES, MOTORHOMES, CARAVANS, MARINE, OFF-HIGHWAY AND MILITARY APPLICATIONS. More information is available from one of our 5,000 service partners worldwide. AUTHORISED DEALER Eberspächer (UK) Ltd Climate House Yeoman Road, Ringwood Hampshire BH24 3FA Tel: 01425 480151 Fax: 01425 480152 enquiries@eberspaecher.com www.eberspacher.com 291D2501355 Issue B 01/2015 Printed in UK. Subject to change without notice.