Services to Agro-Industries

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Services to Agro-Industries Productive Capacity for Sustainable Livelihoods UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION

Copyright 2008 by the United Nations Industrial Development Organization The designations employed and the presentation of material in this publication do not imply the expression of any opinion whatsoever on the part of the Secretariat of the United Nations Industrial Development Organization (UNIDO) concerning the legal status of any country, territory, city or area, or of its authorities, or concerning the delimitation of its frontiers or boundaries. Designations such as industrialized, developed or developing countries are used for statistical convenience and do not necessarily express a judgment about the stage reached by a particular country or area in the development process. Mention of firm names or commercial products does not imply endorsement by UNIDO.

Services to Agro-Industries Productive Capacity for Sustainable Livelihoods UNITED NATIONS INDUSTRIAL DEVELOPMENT ORGANIZATION Vienna, 2008

Development Strategies in the Struggle Against Poverty The problems facing developing countries and countries with economies in transition are many and daunting: widespread poverty, low levels of productivity and infrastructure development as well as poorly integrated markets, especially in rural areas. These problems are further exacerbated by underdeveloped rural industrial organization characterized by small and medium-size enterprises inadequately linked to world markets and, in some cases, by a still incomplete process of economic liberalization in the transition from a centrally controlled economy to a market system. A large proportion of resources are used to meet the demand for agricultural products through technology improvements, mainly in seeds, fertilizers and irrigation. Little attention has been given to the value chain through which agricultural products reach final consumers within the country and abroad. The magnitude of the damage caused by this neglect becomes obvious if one considers the enormous added value and employment opportunities that can be generated along the value chain from producers to consumers. While high-income countries add over US$200 of value by processing one tonne of agricultural products, developing countries add less than US$50. Furthermore, while 98 percent of agricultural production in high-income countries undergoes industrial processing, in developing countries, barely 30 percent is processed. Yet, the latter s agroprocessing industries generate 40 to 60 percent of manufacturing added value and agro-industrial products account for half of all exports from most developing countries. Current trends such as global and regional economic integration, urbanization, privatization and the reduced role of national governments present both threats and opportunities to agro-industries. Penetration of the market economy into isolated 3

areas opens up opportunities for the production and processing of new goods. However, this also poses great challenges, particularly for developing and transitional economies, where the agro-industrial sector is facing increasing competition and market volatility. These challenges confront governments and support institutions that have to make fundamental changes in policies, strategies, work-force skills and organizational linkages to respond to developments in the world markets and to promote sustainable employment in the agro-industrial sector. Support institutions such as design and technology centres, professional associations, non-governmental organizations and private consultancy companies are at present staffed by people who are often insufficiently familiar with the requirements of regional and international markets. It is in this context that the role of the Agro-Industries Service Module of the United Nations Industrial Development Organization (UNIDO) is of vital importance to developing and transitional economies, in particular the least developed countries. The Service Module [henceforth to be referred to as the Service ] seeks to facilitate the strengthening of agro-industrial linkages that improve opportunities for added value and serve as effective means of achieving economic transformation and sustainable livelihoods. The scope of this assistance goes beyond urban agro-industries to reach poor and marginalized rural populations as well as communities in post-crisis situations with services such as emergency supplies of agro-equipment and the rehabilitation of food industries. 4

In line with the Millennium Development Goals and UNIDO s Corporate Strategy, the Service contributes to sustained and equitable economic growth that leads to reductions in the incidence of poverty and food insecurity in developing countries. This is achieved through technical assistance, including direct interventions, and advice to enhance the flexibility, productivity and competitiveness of agro-based industries. The Service covers the following key areas: Advice on techno-economic development options for strengthening the agro-industrial sector and fostering the equitable integration of small-scale agro-enterprises into market-oriented systems. Special emphasis is given to technical feasibility studies, assessments of potential economic and environmental impact, international procurement and organizational linkages. Capability building at institutional and industry levels as a key means of enhancing industrial productivity and marketing performance. Particular attention is given to strengthening technical support institutions and professional associations as well as to the creation of design and technology centres and demonstration units for basic and advanced technologies. Support to traditional agro-industries to improve their productivity and efficiency, increase their integration into global value chains and promote rural livelihood diversity. 5

This is achieved through skill upgrading, working methodologies and guidelines, process optimization, the diffusion of appropriate agro-engineering systems, product innovation and diversification, and participation in trade fairs and trade missions. Global-forum functions such as participation in the work of international organizations and normative bodies; the promotion of research on priority and novel commodities; the preparation of training manuals and tool kits on agro-processes and technologies; and the dissemination of agro-industrial data for decision making. Direct recipients of assistance include policy makers, support institutions research and development centres, vocational training facilities, professional associations, chambers of commerce and industry and all types of agro-enterprises. Also known as Service Module 5, the Agro-Industries Service Module acts in concert with other elements of UNIDO s assistance platform including Service Module 3 ( Trade Capacity Building ), Service Module 4 ( Private Sector Development ), Service Module 6 ( Industrial Energy Efficiency and Kyoto Protocol ) and Service Module 8 ( Environmental Management ). Moreover, project development and implementation frequently benefit from UNIDO s long-standing cooperation with other international agencies, among them the Food and Agriculture Organization, the International Fund for Agricultural Development, the United Nations Environment Programme, the United Nations Conference on Trade and Development and the World Health Organization. 6

Food Industry Confronting food insecurity and the threat of famine is a daunting challenge. Postharvest losses and the lack of basic processing technologies plague the food industry in developing countries. Waste levels are painfully high largely due to rampant inefficiencies. In addition, inadequate preservation practices cause a prevalence of contaminated food and food-borne diseases, especially in rural areas. The Service is focused on waste reduction through technology improvements, process optimization and the utilization of by-products. Its pilot food-processing centres are a time-tested means of spreading the know-how of adding value to local food resources. Factory rehabilitation projects and campaigns to improve product quality help food companies increase their income and generate new employment opportunities. To promote food safety, the Service assists its clients in implementing good hygiene practices and introducing food-safety systems based on risk analysis and prevention and traceability. Moreover, compliance with the Sanitary and Phyto-Sanitary Agreements is a key objective of the Service in its efforts to help food companies in developing countries expand their access to world markets. 7

Leather and Leather Products Industry Hides and skins are valuable by-products of the meat industry. They are important earners of foreign exchange and require relatively low capital investments for processing. Leather making and the manufacturing of leather products are labour-intensive and a key source of employment particularly for women. However, tanneries rank high among pollution culprits and are a prime target of public scrutiny and government regulation. Skill development and technology upgrading across the entire range of operations in the leather cycle have long been the centrepiece of UNIDO support. The benefits of pilot enterprises receiving assistance include productivity gains and a significant increase in the quality of their products. By establishing and supporting trade associations and training centres, the Service ensures the dissemination of such improvements in manufacturing performance. The UNIDO Leather and Leather Products Industry Panel, a worldwide network of technical institutions, professional associations, government agencies and private industry representatives, plays a key role in this respect. Practical assistance in marketing has allowed enterprises to capitalize on improved product quality and design capabilities and consequently increase their export earnings. Enterprises assisted by the Service have upgraded in-plant as well as end-of-pipe pollution control to meet discharge norms and avoid harsh penalties. Emphasis is also given to waste utilization and safe disposal and to occupational safety and health. 8

Textile and Garment Industry Cost pressures, oversupply and fierce competition are threatening the textile and garment industry the world over. The paradigm change from the simple assembling of garments to full package services (design, fabric sourcing, trims and logistics) requires additional skills and knowledge and therefore specialized training. Moreover, existing trade barriers are likely to be replaced by demands that producers adhere to quality and environmental norms, such as ISO9000 and eco-labeling, which cannot be easily met by manufacturers in developing countries. The Service supports both conventional and informal producers of textiles and garments with advice on adequate technology, product diversification and the identification of market opportunities. Special attention is given to value addition in processing natural fibers such as silk, coir, cotton and jute. Product development in this and other areas is facilitated through the establishment of design centres. Computerized colourimetry and colour matching helps enterprises improve product quality and reduce pollution. To disseminate basic skills in poverty-stricken areas, the Service produces special manuals such as multi-media CD/ROMs for training sewing-machine operators. The Service conducts an intensive campaign to upgrade the African textile and garment industry which is poised to benefit from the US-Africa Trade Bill (Africa Growth and Opportunity Act). 9

Wood and Non-Wood Forest Products Industry Wood and other forest products, such as bamboo, are renewable and highly versatile natural resources that can fuel a wide range of labour-intensive processing industries. However, in developing countries, this sector is predominantly characterized by inefficiency and low productivity due to insufficient technical skills and know-how. It also suffers from poor product quality and outdated product designs that severely limit access to world markets. The Service has a long record of success in promoting a higher share of operations that add value to forestry products and allow a more sustainable use of forest resources. Relying mainly on south-south cooperation for technology transfer, it has helped develop the bamboo industry on three continents. From food and furniture to bamboobased boards, numerous industrial bamboo products are now being exported in considerable quantities by developing countries. An increasingly evident consequence of this development is the generation of employment opportunities in remote rural areas. The main vehicle for bamboo development are technology centres created in recent years in close cooperation with national partners. They provide technical skill training, prepare manuals and feasibility studies and, as a network, constitute a global reservoir of expertise. 10

Agro-Machinery and Rural Engineering Adequate mechanization is the main engine of productivity and competitiveness in agriculture and agro-industries. It allows the transition from subsistence farming to commercial farming and market access. Moreover, where epidemic diseases such as HIV/AIDS reduce labour availability and where the farming work force includes children and the elderly, proper tools and machinery can help maintain agricultural production. The Service assists in the rehabilitation and restructuring of workshops and factory operations which design and manufacture agro-machinery and tools. It helps blacksmiths and other providers of rural services to produce and maintain standardized equipment that meets local needs. It facilitates the transfer of innovative technologies to small businesses in the farming and food sectors and consequently greatly improves their competitiveness and market access. As it performs these functions to ensure food security and income generation, the Service also gives special consideration to the social and environmental dimensions of mechanization. The support provided by the Agro-Industries Branch in this area benefits numerous other UNIDO services where equipment is an essential factor in the endeavour to add value to local resources and increase productivity. 11

12 For more information, please contact: The Director, Agro-Industries and Sectoral Support Branch United Nations Industrial Development Organization P.O. Box 300, 1400 Vienna, Austria Telephone: (+43-1) 26026 5109. Fax: (+43-1) 26026 6849 E-mail: agro-industries@unido.org

Printed in Austria united nations industrial development organization Vienna International Centre, P.O. Box 300, 1400 Vienna, Austria Telephone: (+43-1) 26026-0. Fax: (+43-1) 26926-69. E-mail: unido@unido.org Internet: http://www.unido.org