CNC-Technology for the future. Siemens continues to drive innovations forward. Joachim Zoll Head of Machine Tools Division
CNC-Technology for the future. Siemens continues to drive innovations forward. Trends in machine tool building Our strategic alignment for the EMO 2011 Our innovations at the EMO 2011 - Best in performance - Best in usability - Best in efficiency
Trend towards emerging new industries and/or strong growth in some industries 1 Trends Expected share of machine tools in selected segments of industry Branches of industry Automotive & Supplier Aerospace & Defense Medical CAGR 2010-2015 4.4% 4.8% 7.9% Important presumptions Growth Expectation based on (2010-2015): Automotive & Suppliers: Number of cars Aerospace & Defense: Number of passengers Medical: Increasing implant market Power Generation: Energy consumption / shift Electrics & Electronics: Elektronic- equipment, e.g. Smart prod. Quelle: CSM Worldwide Quelle: Airbus Market Forecast (PDF, Branche, Aerospace) Quelle: GBI Research Quelle: new venture research Power Generation 3.7% Electronics 8.9% High growth rates are to be expected for the medical engineering and electronics industries. Strong growth is also forecast for power generation, automotive and aerospace. Page 3
Siemens at the EMO 2011 in Hanover 2 Our strategy Siemens meets the challenges of the future and continues to drive innovations forward. Productivity in Motion - Answers for requirements of today and tomorrow from leader in technology & innovation Answers for tomorrow Products for Life Leader in Technology Energy Efficiency Sustainability How can production assignments be resolved today and tomorrow, also in the emerging markets? Page 4 How can growth potential in production be fully leveraged making sparing use of existing resources?
Sustained competence and value added throughout the entire life cycle 2 Our strategy Maintain 4 1 Design Operate 2 Commission Always the perfect support right from machine project engineering to retrofit Page 5
The SINUMERIK CNC family three powerful systems 3 Our innovations Best in Performance! Entry-level class SINUMERIK 802D sl Compact class SINUMERIK 828D Premium class SINUMERIK 840D sl CNC system for standard machines CNC system for compact machines CNC system for sophisticated solutions Perfect entry into the CNC world Compact, powerful, simple - simply perfect Open, flexible, powerful powerful innovations Page 6
The SINUMERIK 828D family with optimum features for compact machines 3 Our innovations Best in Performance! 8 4 display 828D BASIC 5 axes/spindles NEW 10 4 display 828D 6/8 axes/spindles Extension of the SINUMERIK 828D family to include 828D BASIC The perfect entry into the 828D world Most powerful functions within smallest dimensions High resolution 8.4 TFT color display Panel-based design with fewer interfaces Panel front made of die-cast magnesium Maintenance-free: no battery, no fan, no hard disk Integrated product portfolio Page 7
SINUMERIK 840D sl excels with performance and flexibility in all technologies 3 Our innovations Best in Performance! 840D sl BASIC 6 axes/spindles NEW 840D sl Up to 31 axes/spindles, in 10 machining channels SINUMERIK 840D sl what s new New powerful functions in milling, turning, or multitasking Higher performance thanks to new powerful PLC and NCK Optimized HMI and graphics performance for more efficiency in operation SINUMERIK 840D sl BASIC New system variation with SINAMICS S120 Combi drive Perfect, cost-optimized CNC platform as an entry to powerful machines Integrated product portfolio Page 8
SINAMICS S120 Combi tailor made for compact machine designs 3 Our innovations Best in Performance! SINAMICS S120 Combi the new drive class for compact machine concepts Minimum cabinet footprint for most compact machine designs Uncompromising design for robustness in harsh environments NEW SINAMICS S120 Booksize maximum flexibility for universal machine concepts New: Extended stop and retract for safe workpiece machining Perfect efficiency thanks to 400V technology Best fit for the global market Page 9
New features for Siemens motors and spindles 3 Our innovations Best in Performance! WEISS Spindel signal link using DRIVE-CLiQ Reduced wiring, quick commissioning Integrated spindle monitor Spindle condition and legacy data visualized on user interface New Weiss spindle replaces indirect spindle drive solutions Higher productivity, improved machining quality with speeds of nmax = 24,000 rpm Electro-mechanical release unit (Mechatronics instead of pneumatic/hydraulic systems) Enhances the energy efficiency of a spindle Page 10
SINUMERIK MDynamics Improved 5-axes machining with new functions 3 Our innovations Best in Performance! without Advanced Surface with Advanced Surface stage II Improved Advanced Surface motion control for even better surfaces and faster machining speeds ORISOF (off) ORISON (on) 5-axis milling Smooth and harmonious run through new orientation characteristic smoothing Smoothing of of the orientation characteristic (ORISON) Instant view of mouldmaking programs SINUMERIK MDynamics technological packages for perfect 3 to 5-axis milling results Page 11
Multitasking with SINUMERIK 840D sl Economical multi-technology machining 3 Our innovations Best in Performance! Innovative functions for operating multitasking machines Identical look&feel in operation and programming also when changing between different technologies Both turning functionality for milling and milling functionality for turning have been integrated into one single operation, including a combined simulation Innovative measuring cycles in an animated element design Uniform tool management system for milling and turning tools as well as multi-tools New functionality for orienting and adjusting turn-mill tools as well as turn-mill cycles Page 12
SINUMERIK Operate Innovations for the new user interface 3 Our innovations Best in Usability! New measuring cycles in SINUMERIK Operate Style New functions & improved usability Display of rotary axes in position patterns Pocket calculator with fit indication for precision boring Tools with images, including grinding tools PDF files and images (JPG, PNG, BMP) Improved simulation SINUMERIK Operate the new user interface for efficient machine operation Page 13
SINUMERIK OP 019 High-quality design with new user technology 3 Our innovations Best in Usability! Wide LEDs usable even with gloves, from any viewing angle Integrated key lock to avoid operating errors attractive modern robust Large size glass front IP66 Brilliant 19 industrial display 1280x1024 resolution Width x height (483 x 400 mm) Capacitive sensor technology quick key release Exchangeable strip inserts Glove operation possible Frame geometry as before Page 14
SINUMERIK Ctrl-Energy: A simple key combination for efficient machining 3 Our innovations Best in Efficiency! SINUMERIK Ctrl-Energy Pooling all available competence surrounding the energy efficiency of machine tools SINUMERIK Ctrl-Energy Drive and motor components CNC and drive functions PC software solutions SINUMERIK Manufacturing Excellence services New functionality by way of a simple Ctrl + E key combination for efficient production processes Ctrl-E Analysis Display and analysis of overall machine energy consumption Ctrl-E Profiles Management of machine stand-by modes (e.g. power shut-off) SINUMERIK Ctrl-Energy offers an exacting solution range to meet tomorrow s energy efficiency challenges. Page 15
SINUMERIK Integrate 3 Our innovations Best in Efficiency! Optimum integration into communication, engineering and production processes Engineering Production Integration and protection of customized solutions Integration into production Machine development Customizing & communications Production & logistics Service & maintenance Based on SINUMERIK Operate Page 16
Siemens at the EMO 2011 in Hanover 2 Our strategy Siemens meets the challenges of the future and continues to drive innovations. Productivity in Motion - Answers for requirements of today and tomorrow from leader in technology & innovation Answers for tomorrow Products for Life High-performance CNC portfolio SINUMERIK Technological competence, e.g. single and multi-technologies Leader in Technology Energy Efficiency CAD/CAM/CNC process chain Identifying, evaluating and leveraging energy efficiency potential SINUMERIK Ctrl-Energy Sustainability The technological leader & full-line supplier Provider of innovative solutions & processes for industries Pioneer in energy efficiency Page 17
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