How To Implement Lean



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CONTINUOUS IMPROVEMENT IN UCC A roadmap to 2017

Contents Continuous Improvement (CI) A New Way of Thinking and Acting Continuous Improvement 3 Strategic Context 4 Vision: What will CI look like in UCC once embedded? 6 Where did we start? 8 What can we achieve by 2017? 9 Sustaining CI/Lean 10 Appendices 13 Advancing operational excellence in the University through team based, tested methodologies Our processes will be efficient, visible, and understandable and will deliver the required outcome. The value of CI will be measurable and clearly understood at all levels of the University. Our processes will be easily understood by anyone and every step in the process will add value. It will be possible to take on interdisciplinary projects as everyone will have a common framework and a customer focus. The processes will be run by active teams who seek to continually improve them and the value of that teamwork will be recognised. There will be strong external testimony for UCC as an easy university to engage with. 2 3

Strategic Context The University strategic Plan 2013 2017 sets five high level goals. The first four of these focus naturally on goals which are close to the mission of the university namely; 1. Delivering research-inspired teaching and learning with world class student experience. 2. Being a premier European university for research, discovery, innovation and commercialisation. 3. Being pre-eminent in internationalisation, external engagement and contribution to society. 4. Applying best international practice to attract, develop and retain staff of the highest quality and to enable all staff to reach their full potential. The fifth goal recognises that these (first four goals) cannot be delivered without support. Thus the fifth goal states; The Lean initiative sits squarely under Goal 5 and is designated as project number 21 in the Strategic Plan Project 21 s goal is to; Introduce and apply structured Lean practices to the key enabling processes of the University to ensure optimum efficiency, effectiveness, agility and responsiveness to internal and external needs; prioritise the application of Lean to the programme approval, financial management, intellectual property and contracts process. Thus Lean is an enabling initiative designed to help build capacity in the University to free resources to deliver on its teaching and research goals. It focuses on processes and on promoting incremental change to achieve its results. Lean, enabled by project management training, is part of the Continuous Improvement initiative which began in 2014. Progress to date regarding training is detailed on the website. The terms Lean and Continuous Improvement (CI) are used interchangeably throughout this document. A Continuous Improvement Steering Group was established, mandated by UMTO, to develop the CI/Lean strategy and vision for UCC (see Appendix 1 for Steering Group membership). 5. Strengthen our infrastructure and resource base. 4 5

Vision: What will CI look like in UCC once embedded? Processes will have changed for the better Key administrative processes in the University will be more efficient. Processes will be of a high quality and will yield the desired outcome. Processes will be visible, easily understood and every process step will add value. The processes will be run by active teams who seek to continually improve them and the value of that teamwork will be recognised. Lean will be the Norm CI will be the normal methodology for approaching most processes that s just how we get things done around here. At least three CI tools will be understood and used by everyone. It will be possible to take on interdisciplinary projects as everyone will have a common framework, a customer focus and be used to working as a team. All new projects will be reviewed from a CI perspective at the earliest stage. Communication will be two way Active Sponsors/Champions There will be strong sponsor engagement with senior managers able to make a CI elevator pitch for projects in their areas. All UMTS members will be actively engaged as sponsors to CI projects. UMTO will be aware of the pipeline of CI projects and support them with the creation of dedicated CI resource rooms. Black belt expertise will be available in-house to support project groups. Enhanced Reputation There will be strong external testimony on UCC as an easy university to engage with. UCC will be regarded as a reference site for CI with a strong portfolio of local and cross functional projects. CI will generate innovation in how UCC provides services. UCC will be a flagship CI university. Benefits The student centred approach to service provision will be underpinned by efficient processes. Genuine improvements will enhance both the student and staff experience with a more team based, less hierarchical, more collaborative approach to work and innovation. Essentially, through CI, UCC should achieve the gold standard in information provision and services which all staff, students and alumni can engage with. A CI website will be informative, up to date and its contents will be highly rated. The website will be consulted regularly by staff. All staff will be aware of the initiative and will be able to cite a number of successful Lean projects. There will have been a number of press articles on UCC and CI. An active green belt forum will support and guide participants. The value of CI will be measurable and clearly understood at all levels of the University. Staff will know who the CI specialists are and where they are located. Communication will be two way via all media. Staff Development and Recognition In excess of 30% of support staff will have completed CI training with a green belt in every unit and a number of black belts in place to support organisation wide initiatives. Success will be celebrated in the form of staff recognition awards or a CI annual event. Having CI experience will be seen as valuable for career progression. Whilst CI will be focused on the administrative processes any staff member from other categories who wish to participate in training will be encouraged to do so. 6 7

Where did we start? What can we achieve by 2017? Work to date on introducing continuous improvement methodologies into Universities has shown that most success will be achieved by harnessing the initiative of early adopters. The following areas have been actively adopting CI/Lean processes since 2014: IT Services Registrar s Office Finance Office Medicine & Health These pilot areas have identified their training targets up to 2017. Other interested areas will find details of the website on how to engage with the CI/Lean initiative and how to access training opportunities. Not all elements of the vision set out above will be achieved by 2017. Rather, the aim is to gather experience, build capacity, develop a community of trained practitioners and demonstrate the benefit of CI through selected projects. The targets for each of the pilot areas are set out in Appendix 2 with the overall targets outlined below. Overall Targets White Belts 44 41 41 126 Yellow Belts 39 28 28 95 Green Belts 25 10 9 44 Accreditation Projects 26 11 11 48 11 21 22 54 5 7 8 20 8 9

Sustaining CI/Lean Communication Since implementing a Continuous Improvement programme usually involves changing human behaviour, it is critical to include a carefully constructed communication plan that identifies and addresses concerns. Initiating transformation of any magnitude across the University requires meaningful dialogue with staff, colleagues and the student body. CI/Lean sponsors and project group leaders must communicate early and often clearly conveying the vision, strategies and benefits for all concerned. UMTO and UMTS will receive regular reports on all ongoing projects. The CI/Lean website will highlight project successes, signpost supports available to staff and detail the progress being made with continuous improvement initiatives. The website will also contain the following sections: CI/Lean Toolkit Central repository for agreed UCC CI tools and documents. Success Stories Success will be celebrated by publicising success stories and providing details of other celebratory events such as staff recognition awards or other CI events. Frequently asked questions (FAQs). Branding: The CI/Lean logo A visual identity will add impetus and help increase visibility of the overall project. Facilitation It is anticipated that input from expert black belt Lean practitioners will be required to guide and advise on projects. The limited research done in universities to date has shown that facilitation is required to help staff advance. It is proposed that key project groups would have support from an expert black belt practitioner as required. Sustainability By 2017 the University will have had considerable experience with Continuous Improvement projects and will have a greater understanding of how CI fits with the UCC culture. It might seem too early to discuss sustainability but experience in other universities and institutions has shown that issues such as sponsorship of CI at senior level, building expertise and embedding the CI mindset need to be addressed from the beginning. The invisible part of the Lean Iceberg Model [see figure 2.0 below] shows that the visible aspects of CI (Processes, Technology, Tools and Techniques) are enabled by the elements under the waterline namely Strategy and Alignment, Leadership and Behaviour and Engagement. Ensuring that these elements are included in the roadmap increases the chances of success for the CI/Lean initiative. It is now vital that the University is committed to support projects and staff as they learn these techniques and that communication and engagement with the University community is in a structured and constructive way. Lean Iceberg Model Technology Tools & Techiques Processes Above the waterline visible Underwater Enabling Above the waterline visible Underwater Enabling 1. Strategy & Alignment 2. Leadership 3. Behaviour & Engagement Figure 1.0 UCC CI visual identity Figure 2.0 Hines P. etal (2008) Staying Lean: Thriving not just surviving pg. 9. Lean Enterprise Research Centre, Cardiff University 10 11

improvement quality focus control measure analyse students flow develop improve achieve methodology teaching goal factors principles plan process performance tools define analysis sustainability achievement informative cause elements education stage advice implementation university work people implement growth strategies information guidelines motivation empowerment Appendix 1 Continuous Improvement/Lean Steering Group Ms Verdi Ahern Ms Adrienne Buckley Ms Mary Byrne Mr Ger Culley Ms Sylvia Curran Ms Margo Hill Mr Gary Hurley Professor Alan Kelly Dr Maeve Lankford Ms Niamh McGettrick Cronin Mr John McNulty Ms Mary McSweeney Mr Tom Murphy Ms Kathryn Neville Dr Rónán Ó Dubhghaill Mr Tom O Grady Dr Seamus O Reilly Dr David Sammon Professor Eileen Savage Mark Stanton Student Experience Finance Office College of Arts, Celtic Studies and Social Sciences Information Services Department of Human Resources Exams & Records Office International Education Office Food & Nutritional Sciences Department of Human Resources Office of Buildings & Estates Systems Administration, Registrar s Office UCC Academy Ltd Strategic Planning Office College of Medicine & Health VP for External Relations (Chair) Tyndall National Institute Food Business & Development Accounting Finance & Information Services Nursing & Midwifery Students Union President 12 13

Appendix 2 Targets for each of the four pilot areas who will promote Lean Finance Office White Belts 6 5 5 16 Yellow Belts 16 5 5 26 Green Belts 9 2 2 13 Accreditation Projects 9 2 2 13 4 6 8 18 1 1 1 3 College of Medicine & Health White Belts 20 20 20 60 Yellow Belts 10 15 15 40 Green Belts 10 5 5 20 Accreditation/Certification Projects 10 5 5 20 3 6 2 11 1 2 3 6 Registrar s Office White Belts 8 6 6 20 Yellow Belts 9 5 5 19 Green Belts 4 2 1 7 Accreditation Projects 4 2 1 7 3 7 10 20 1 2 2 5 IT Services White Belts 10 10 10 30 Yellow Belts 4 3 3 10 Green Belts 2 1 1 4 Accreditation Projects 3 2 3 8 1 2 2 5 2 2 2 6 14 15

For further information please contact: Dr Rónán Ó Dubhghaill Email: r.odubhghaill@ucc.ie Telephone: 021 4903610