Navion LED Roadway Luminaire
Roadway Lighting Redefined A New Performance Standard in LED Roadway Lighting With industry-leading, patented optics in a scalable package, the Navion TM LED Roadway Luminaire delivers state-of-the-art optical control, low maintenance costs, rugged construction and modern styling. Designed with DOT, municipal and utility customers in mind, the Navion luminaire s superior performance and configurability provide uniform, glare-free, energy-efficient light for highways, streets and other public spaces. Customer-Focused Design Navion meets all ANSI/NEMA standards for roadway lighting. A tool-less, removable power tray door and quick electrical disconnects make field maintenance a snap. 10kV common (line-to-ground) and differential (line-to-line) mode surge protection is standard. Four-bolt mounting with cast-in leveling steps ensures simple installation, while a super TGIC polyester powder-coat finish provides worry-free ownership. Long Life with Low Maintenance Costs Superior illumination, low maintenance, long life and low cost of ownership are critical factors when lighting roads and public spaces. Ideal for retrofit and new construction applications, the five configurations of the Navion fixture allow scalability from 3,600 to 22,000 delivered lumens. 4000K / 70 CRI is standard, with 6000K / 70 CRI and 3000K / 80 CRI options. LED components are IP66 rated and the fixture is wet-location listed, with an IP66 housing option available. 1
Each of the patented Cooper Lighting AccuLED Optics in the LED Light Square renders the entirety of the pattern. As the number of LEDs increases so does the illuminance, allowing lumen output and energy consumption to be scaled and optimized for each application. The AccuLED optic ensures that every lumen produced by the LED is delivered where needed. Uplight, glare, obtrusive spill light and overlit hot spots are replaced by uniform, application-tailored illumination. 2
Navion Design Excellence Stepping Up to the Challenge The Navion luminaire is designed to provide superior optical performance in a package that is easy to install and maintain. With HID equivalents from 70W HPS up to 400W MH, and Cooper Lighting s industry-leading AccuLED Optics TM system, the Navion fixture is designed to meet the toughest roadway lighting challenges. Construction Tool-less entry with hinged removable power door for easy maintenance 3G vibration rated IP66 LED Light Squares Wet location rated housing (IP66 housing optional) Extruded aluminum heat sink scaled to lumen package Rugged, die-cast aluminum housing Electrical Operates in -40 C to 40 C ambient temperatures (optional 50 C high ambient configuration) 10kV common (line-to-ground) and differential (line-to-line) surge protector L90 60,000 hours at 40 C, compliant with IESNA TM-21 LED driver mounted directly to removable door for optimal heat sinking 120-277V 50/60Hz, 347V 60Hz, or 480V 60Hz operation Quick-disconnects for tool-less removal of power door Finish Five-stage super TGIC paint resists extreme weather conditions while providing optimal color and gloss retention. Available in standard grey or optional bronze, black, dark platinum, graphite metallic or white. Grey Dark Platinum Bronze Warranty Five-year limited warranty Graphite Metallic Black White Tool-less Entry Stainless steel latches provide easy, tool-less access to electrical compartment, even with lineman s gloves. Quick Disconnects Connections between power door and housing are made with tool-less quick disconnects. Power door removes in seconds. Bird Guard Standard bird guard fits securely around 1-1/4" and 2" pipe (1-5/8" to 2-3/8" O.D.). Four-Bolt Mounting Sturdy four-bolt mounting brackets fit 1-1/4" to 2" pipe (1-5/8" to 2-3/8" O.D.). Available with built-in level indicator for a secure, level installation. 3
...Extruded Aluminum Heat Sinks...Tool-less Entry Scalable Lumen Package... Self-Cleaning Heat Sinks Optional Features NEMA Photocontrol Receptacle Gasketed receptacle for mounting standard NEMA photocontrol (order separately). Surge Protection Standard 10kV common (line-to-ground) and differential (line-to-line) mode protection. Occupancy Sensor Optional motion sensor reduces energy use for site lighting applications. IP66 Rating Housing also available with IP66 rating for dust and water. 4
Versatility with Simplicity The Navion luminaire is designed to meet a wide range of outdoor lighting needs, from single-fixture applications to multi-lane highways. Utilities and municipalities will find it ideal for streets, rural roads, bridges, substations and small area security lighting applications. With multiple optical configurations and fixture sizes, the Navion luminaire allows lumen and energy output to be customized to fulfill the exact needs of the outdoor space eliminating wasted energy and obtrusive spill light. The larger configurations excel in multi-lane highway projects, while the smaller lumen packages work well in substation areas and along neighborhood streets. Municipalities For cities and towns, the Navion luminaire delivers superior optical performance in a durable, modern design, while providing 30% to 70% less energy usage compared to typical HID luminaires. With 90% lumen maintenance at 60,000 hours (over 16 years at 10 hours daily use), the Navion fixture offers a long life and maximum savings in maintenance costs. The Navion luminaire offers a choice of ten optical packages to meet the exact needs of the outdoor area, and the fixture s size and construction are scaled to the specific lumen package. Designed to withstand harsh environments, the luminaire s rugged, die-cast aluminum construction and 2.5 mil powder-coat finish provide superior protection. The Navion luminaire is 3G vibration rated and comes standard with 10kV dual-mode surge protection. The Navion luminaire s performance comes with years of low-cost, low-hassle ownership. With lumen maintenance and life expectancy far beyond traditional HID light sources, regular and time-consuming service visits are a thing of the past. The simple and spacious Navion fixture housing is designed to fit lineman s gloves and can be installed with simple tools. Key electrical components are mounted on the power door, so service is tool-less. The door is small enough to hold in one hand, making field replacement a snap. 5
Utilities For utility applications, the Navion LED luminaire provides superior optical performance, reliability and low maintenance costs. With 90% lumen maintenance at 60,000 hours (over 16 years at 10 hours daily use), the Navion luminaire s long life saves on maintenance costs no expensive lamp replacement trips. Available in ten optical packages, the Navion luminaire s size and construction are scaled to the lumen package, offering choices to meet the exact needs of the application and keeping capital expenditures low. The superior LED optics eliminate uplight while delivering minimal glare. The sleek, modern design makes it an ideal solution for numerous lighting needs. With standard 10kV dual-mode surge protection, a 3G vibration rating and testing performed at 40 C, versus the standard 25 C, utilities and their customers are guaranteed a reliable product. Fixture construction includes a durable, die-cast aluminum housing with a 2.5 mil powder coat finish to provide long-lasting protection. Departments of Transportation For local, state and federal Departments of Transportation, the Navion luminaire leads the field in optical performance, versatility and durability with uniform, warm white illumination, no uplight and minimal glare. Available in five fixture sizes, each with a different lumen package for ultimate versatility, the Navion luminaire has a long rated life, with 90% lumen maintenance at 60,000 hours (over 16 years at 10 hours daily use). The luminaire s rugged, quality construction includes a die-cast aluminum housing and a 2.5 mil power coat exterior finish to withstand harsh conditions. A unique tool-less entry design allows quick and easy installation and maintenance. The Navion luminaire is suitable for -40 C to 40 C ambient environments and features 10kV dual-mode surge protection, a five-year warranty, IP66 rated LED panels and a 3G vibration rating. Tool-less Access Stainless steel latches provide easy, tool-less access to electrical compartment, even with lineman s gloves. Hinged Removable Power Door Driver and surge protector mounted to door. Power door hangs securely and can be easily removed without the use of tools. 6
Scalable Illumination with LED Light Squares Energy Savings and Environmental Stewardship The simplest and most effective way to reduce a lighting fixture s impact on the environment is to minimize its energy consumption. By incorporating Cooper Lighting s Light Squares, the Navion luminaire provides energy savings from 30% to 70% compared to standard HID solutions. Long Life With a 60,000+ hour rated life (at 90% lumen maintenance), the Navion fixture operates six times longer than traditional metal halide solutions. Low Maintenance With simple quick disconnects, Light Squares are easily removed in the field for replacement or rotation of optics. Superior Efficiency and Control With efficiencies as high as 95%, the patented AccuLED Optics TM system is up to 30% more efficient than traditional HID optical systems. Available in ten beam distributions, the AccuLED Optics system provides the flexibility and performance required for any outdoor application. Ten Optical Distributions Five Asymmetric Distributions Type 2 Type 3 Type 4 Rectangular Wide Warm White Color Lighting designers, architects and specifying engineers have long preferred light sources that provide a balanced spectral power distribution and warm white light. Many LED solutions standardize on a cold blue 6000-6500K correlated color temperature (CCT) to maximize lumen output. The Navion LED provides warm white light at a standard 4000K CCT with no sacrifice in lumen output. Three Spill Light Eliminator Distributions SL2 SL3 SL4 4000K nominal Three Symmetric Distributions Type 5 Square Extra Wide Type 5 Square Wide Type 5 Square Medium 2700K High Pressure Sodium [2000K] 3000K 4500K 6500K Metal Halide [Quartz, Ceramic] Cooper LED Squares [4000K] Cold LED [6000-6500K] 7
Performance and Versatility The Navion luminaire is built around LED technology and designed to accommodate ongoing improvements in LED chips and drivers, making it the ideal solution for both current and future lighting requirements. Power and Lumens Number of Light Squares 1 2 3 4 6 Power (Wattage) 51 103 154 206 309 Current @ 120V (A) 0.43 0.86 1.29 1.72 2.58 Current @ 277V (A) 0.19 0.38 0.57 0.76 1.14 Optics T2A T3A T4S SL2 SL3 SL4 RWQ 5MQ 5WQ 5XQ Lumens 3762 7557 11367 14831 22196 BUG Rating 1-0-1 2-0-2 3-0-3 3-0-3 3-0-3 Lumens 3748 7548 11324 14774 22111 BUG Rating 1-0-1 2-0-2 3-0-3 3-0-3 3-0-3 Lumens 3593 7236 10856 14164 21197 BUG Rating 1-0-1 1-0-2 2-0-2 2-0-3 3-0-4 Lumens 3686 7423 11156 14529 21744 BUG Rating 1-0-1 1-0-2 2-0-2 2-0-2 3-0-3 Lumens 3640 7331 10999 14351 21477 BUG Rating 1-0-1 1-0-2 2-0-2 2-0-3 3-0-4 Lumens 3702 7455 11184 14592 21838 BUG Rating 1-0-1 1-0-2 2-0-2 2-0-3 3-0-4 Lumens 3756 7565 11350 14808 22161 BUG Rating 2-0-2 3-0-3 3-0-3 3-0-3 4-0-4 Lumens 3954 7962 11945 15585 23324 BUG Rating 2-0-1 3-0-2 4-0-2 4-0-2 5-0-3 Lumens 3930 7914 11874 15492 23185 BUG Rating 3-0-1 3-0-2 4-0-2 4-0-2 5-0-3 Lumens 3834 7721 11584 15113 22618 BUG Rating 2-0-2 3-0-3 4-0-3 4-0-3 5-0-4 Wattage Number of Light Squares Wattage Typical Equivalent 1 51W 70-100W HPS, 175W MV 2 103W 100-200W HPS, 175-200W MH 3 154W 200-250W HPS, 200-250W MH 4 206W 250-400W HPS, 250-350W MH 6 309W 400W HPS, 350-400W MH NOTE: LED squares are standard 4000K CCT and Nominal 70 CRI. Lumen Maintenance Ambient Temperature TM-21 Lumen Maintenance (60,000 Hours) Theoretical L70 (Hours) 25 C > 94% > 350,000 40 C > 93% > 250,000 50 C > 90% > 170,000 8
Ordering Information Sample Number: NVN-AA-01-E-U-T3A-10K-4-AP Product Family Light Engine Number of LED Squares 1 Driver Voltage Distribution Surge Protection NVN=Navion Roadway Luminaire AA=1A, UL Class 2 01=1 02=2 03=3 04=4 06=6 E=Non-Dimming D=Dimming U=Universal 120-277V 8=480V 9=347V T2A= Type II Area T3A= Type III Area T4S= Type IV Short SL2= Type II with Spill Control SL3= Type III with Spill Control SL4= Type IV with Spill Control RWQ=Rectangular Wide 5MQ= Type V Square Medium 5WQ= Type V Square Wide 5XQ= Type V Square Extra Wide 10K= Cooper 10kV Surge Module (Standard) X= Driver Surge Protection Only 2 Options (Add as Suffix) Color Accessories (Order Separately) 4=NEMA Twist-Lock Photocontrol Receptacle K=Level Indicator U=UL Listed/CSA Certified 7060=70 CRI 6000K 3 8030=80 CRI 3000K 3 2L=Two Circuits 4 IP66=IP66 Rated HA=50 C High Ambient LCF= Light Square Cover Plate Matches Housing Color MS-L08= On/Off Motion Sensor, Maximum 8' Mounting Height 5 MS-L20= On/Off Motion Sensor, 9'-20' Mounting Height 5 MS-L40= On/Off Motion Sensor, 21'-40' Mounting Height 5 MS/X-L08= Bi-Level Motion Sensor, Maximum 8' Mounting Height 6 MS/X-L20= Bi-Level Motion Sensor, 9'-20' Mounting Height 6 MS/X-L40= Bi-Level Motion Sensor, 21'-40' Mounting Height 6 AP=Grey (Standard) BZ=Bronze BK=Black DP=Dark Platinum GM=Graphite Metallic WH=White OA/RA1016= NEMA Photocontrol - Multi-Tap OA/RA1027= NEMA Photocontrol - 480V OA/RA1201=NEMA Photocontrol - 347V OA/RA1013=Photocontrol Shorting Cap OA/RA1014=NEMA Photocontrol - 120V OA1223=10Kv Surge Module Replacement NOTES: 1 Standard 4000K CCT and Nominal 70 CRI. 2 Consult factory for driver surge protection values. 3 Consult factory for lead times and lumen multiplier. 4 Low-Level output varies by number of squares specified. Consult factory. Requires two or more LED squares. No terminal block with 2L option. 5 Sensor housed in external box mounted to the luminaire. Consult factory for additonal information. 6 Sensor housed in external box mounted to the luminaire. Available in 2, 3, 4, 6 square configurations. Replace X with number of squares in low-output mode. Maximum two squares in low-output mode. Not available with dimming driver. No terminal block with On/Off motion sensor. Dimensions 1, 2 or 3 LED Squares 1 LED Square 5-7/32" [132mm] 4 or 6 LED Squares 4 LED Squares 5-7/32" [132mm] 8-7/8" [225mm] 21-1/2" [546mm] 15" [381mm] 27-5/8" [701mm] 2 LED Squares 6 LED Squares 3 LED Squares 27-5/8" [701mm] 33-5/8" [854mm] 33-5/8" [854mm] Lumen Multiplier Ambient Temperature Lumen Multiplier 10 C 1.04 15 C 1.03 25 C 1.00 40 C 0.96 50 C 0.92 Additional Information Compliances Technical Data EPA (Effective Projected Area - Square Feet) Shipping Data (Approximate Net Weight) UL and cul Wet Location Listed IP66 LED Panels 3G Vibration Rated ARRA Compliant ISO9001 +40 C Ambient Temperature Rating -40 C Ambient Temperature Rating Optional 50 C (HA) Ambient Temperature Rating 0.9 Power Factor <20% Total Harmonic Distortion 120-277V/50 and 60 Hz 347V/60 Hz, 480V/60 Hz 1 Square 0.89 2 Square 1.0 3 Square 1.2 4 Square 1.2 6 Square 1.4 1 Square 17 lbs. (7.7 kgs.) 2 Square 22 lbs. (10.0 kgs.) 3 Square 26 lbs. (11.8 kgs.) 4 Square 31 lbs. (14.1 kgs.) 6 Square 36 lbs. (16.3 kgs.) Specifications and dimensions subject to change without notice. Consult your Cooper Lighting Representative or visit www.cooperlighting.com for available options, accessories and ordering information. 9
The World of LED Innovation Cooper Lighting s Innovation Center boasts 60,000 square feet of the most advanced equipment and brightest talent. The multi-million dollar facility is home to the research, development, design, validation, and manufacturing of proprietary LED and other advanced lighting technologies. Teams of highly-skilled mechanical, electrical, thermal, optical and reliability engineers work side-by-side with industrial designers, lab technicians and manufacturing personnel to accelerate the development and commercialization of industry-leading LED solutions. Performance Testing Laboratory Cooper Lighting s Reliability and Thermal Laboratory ensures our LED luminaires meet stated performance ratings over their lifetime. Our lab experts use the most advanced environmental and thermal mapping test equipment, along with rigorous testing protocol and statistical analysis tools, to ensure long-term performance of LED components, systems and finished luminaires. Research and Development The Research and Development Prototyping area houses world-class rapid prototype equipment and lean manufacturing work-cells to reliably deploy new advanced lighting technologies. The modernized rapid prototyping lab includes the latest milling and Computer Numeric Control equipment and an advanced quality lab for layout and validation. Quality Testing and Assurance Facility By involving the Innovation Center operations team throughout the design process, utilizing tools like Failure Modes and Effects Analysis, we have optimized our manufacturing process and mitigated the risks of premature failure. Our state-of-the-art Pilot Production area incorporates modular and transferable cell construction, a temperature and humidity controlled environment, and ESD protection for a well manufactured fixture each and every time. Electrical and Optical Laboratory Cooper Lighting s Certified Test Laboratory conducts extensive testing of electrical, optical and thermal properties for robustness in application and intended performance over rated life. The testing performed is capable of validating products to industry standards such as LM-79, LM-80, ENERGY-STAR and UL. The Photometric Laboratory has received continuing National Voluntary Laboratory Accreditation Program (NVLAP) accreditation (NVLAP Lab Code 200050-0) for solid-state lighting (SSL) test methods in Energy Efficient Lighting Products. 10
Cooper Lighting Headquarters 1121 Highway 74 South Peachtree City, GA 30269 P: 770-486-4800 www.cooperlighting.com International Sales Cooper Lighting 1121 Highway 74 South Peachtree City, GA 30269 P: 770-486-4800 F: 770-486-4801 Canada Sales Cooper Lighting 5925 McLaughlin Road Mississauga, Ontario L5R 1B8 P: 905-501-3000 F: 905-501-3172 The Cooper Lighting Family Halo Halo Commercial Portfolio IRiS RSA Metalux Corelite Neo-Ray Fail-Safe MWS Ametrix Shaper io Lumark McGraw-Edison Invue Lumière Streetworks AtLite Sure-Lites Domestic Distribution Facilities Cranbury, New Jersey Elk Grove Village, Illinois Irving, Texas Bloomington, California Peachtree City, Georgia Canadian Distribution Facilities Calgary, Alberta T2E 7V9 Mississauga, Ontario L5R 1B8 The Cooper Controls Family Greengate ilumin Zero 88 Fifth Light Technology ilight (International Only) 25% PCRF Cooper Lighting, Streetworks, Innovation you can rely on and Navion are valuable trademarks of Cooper Industries in the United States and other countries. You are not permitted to use the Cooper Trademarks without the prior written consent of Cooper Industries. Cooper Industries plc 600 Travis, Ste. 5600 Houston, TX 77002-1001 P: 713-209-8400 www.cooperindustries.com ADW120815 Printed in USA