60 WATT LED TRIPLE BEAM WORKLIGHT OWNER S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Item# 497
Thank you very much for choosing an Ultra-Tow product! For future reference, please complete the owner s record below: Model: Purchase Date: Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This worklight is designed for certain applications only. The distributor cannot be responsible for issues arising from modification. We strongly recommend this worklight not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the worklight until you have first contacted the distributor to determine if it can or should be performed on the product. For technical questions please call 1-800--5381. INTENDED USE The 60W LED triple beam worklight is designed for trucks, SUVs, ATVs, farm equipment and heavy machinery, with very low amp draw. It includes 6pcs 10W Cree LED Bulbs and a rocker select switch delivers 3 separate lighting options: spotlight, floodlight or spot/flood combo, for exceptional versatility. Durable aluminum housing stands up to the elements and slimline styling looks great and offers high performance. TECHNICAL SPECIFICATIONS Item Description Bulb Type LED Volts 9-3V Beam Pattern Spot, Flood, Spot/flood combo Product Size 0in.L x -3/4in.W x 3in.H Watts 60 Watt GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this light until they have read this manual and have developed a thorough understanding of how the light works.
WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be supplied by the operator. SAVE THESE INSTRUCTIONS IMPORTANT SAFETY CONSIDERATIONS If mounting this product requires drilling holes, the installer MUST be sure that the drilling process will not damage vehicle components or other vital parts. Check both sides of the mounting surface before drilling begins. Also de-burr any holes and remove any metal shards or remnants. Install grommets into all wire passage holes. Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Do not use a pressure washer to clean this product. WORKLIGHT USE AND CARE Do not modify the worklight in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the product. Always check damaged or worn out parts before using the work light. Broken parts will affect the worklight operation. Replace or repair damaged or worn parts immediately. Store idle worklight. If the worklight is not permanently installed, when the work light is not in use, store it in a secure place out of the reach of children. Inspect it for good working condition prior to storage and before reuse. INSTALL THE WORKLIGHT Select a mounting location that will give you a maximum beam adjustment range and will not cause any obstruction for your vehicle s normal functions. Attach the bracket () on the light (1) using M8x15 hexagon socket bolt (3). Adjust the angle of the light body that will give you a maximum beam. Then tighten the screws. M6x5 hexagon socket bolt (4) from the bracket (), Rubber mat (5), Mounting
surface, then attach the M6 hexagon nut (7). INSTALL THE WIRES/SWITCH Disconnect the negative terminal of the vehicle s battery. (This may require resetting your radio, clock or other electronic devices when reconnected.) Find a convenient location near the bottom of dashboard to mount the switch. A square hole (-7/8 x 1-7/8 ) should be cut out from the board. Route the Input and output wires through the square hole. Then squeeze the switch into the square hole. Follow the WIRING DIAGRAM below, Connect two wires to battery (white wire to positive terminal, and black wire to the negative terminal). Connect other three wires of the switch to light. Marked on the wires. If connect all components need harness, ensure has 10Amp fuse on the harness to protect the light and vehicle. Reconnect the negative terminal to the battery and turn on the switch to test the whole system. If both of the lights do not come on, inspect the system in the following series: fuse/ ground wire/ battery connection/ switch/ lamp connection/ relay. Replace the defective parts if necessary. With the system on, visually check the light beam, then turn off the switch and adjust the lamps angle. Repeat this adjustment until a proper light beam appears, then firmly tighten all screws of the light unit. OPERATION Connect switch to light and 9-3V power supply. There are three buttons in the switch, which are marked Power, Spot, Flood. Press power and Spot, the light delivers a spot beam. Press power and Flood, the light delivers a flood beam. Press power, Spot and Flood, the light delivers the spot/flood combo beam. MAINTENANCE It is recommended that the general condition of the worklight be examined before it is used. Keep your worklight in good repair by adopting a program of conscientious repair and maintenance. Have necessary repairs made by qualified service personnel. Clean the surface of worklight lens frequently to keep its brightness. When any malfunction occurs, stop using and repair it immediately as soon as possible. Please operate your worklight according to the proper operation procedures.
WIRING DIAGRAM
PARTS DIAGRAM Description PARTS LIST ht body acket x15 hexagon socket bolt x5 hexagon socket bolt bber mat spring washer hexagon nut Qty. 1 Part# Description Qty. 1 Light Body 1 Bracket 3 M8x15 hexagon socket bolt 4 M6x5 hexagon socket bolt 5 Rubber mat 6 M6 spring washer 7 M6 hexagon nut 9 Switch 1 For replacement parts and technical questions, please call 1-800--5381.
WARRANTY One year limited warranty Distributed by: Northern Tool + Equipment Co., Inc. Burnsville, Minnesota 55306 NorthernTool.com Made in China