NHTSA Enforcement and Recalls



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Attorney Advertising Prior results do not guarantee a similar outcome Models used are not clients but may be representative of clients 321 N. Clark Street, Suite 2800,Chicago, IL 60654 312.832.4500 NHTSA Enforcement and Recalls 1

NHTSA Enforcement and Recalls Exceptionally Aggressive Enforcement Civil Penalties Deferred Prosecution Agreement (GM) Consent orders Monitors Industry Outreach and Education Penalties Held in Abeyance All Industry Segments Passenger Cars Trucks Motorcycles Original and Aftermarket Equipment NHTSA Enforcement and Recalls What to Expect in 2016 Continued Aggressive Enforcement More civil penalties and consent orders Recent law increased penalty maximum to $105 million Much of the industry is being monitored under consent agreements Focus areas: Recall timeliness, TSBs, Accuracy of EWR reporting Criminal Prosecution? Recalls to continue in high numbers 2

NHTSA Enforcement and Recalls What to Expect in 2016 Implementation of FAST Act Whistleblower awards Prohibition on rental of recalled vehicles Dealer obligations to check for open recalls Tire Recall Database Study Feasibility of Direct Recall Notification to Vehicles Extension and Expansion of Document Retention No rights conferred by NHTSA Guidelines Continued focus on recall completion rates NHTSA and Big Data NHTSA Enforcement and Recalls What Should Manufacturers Do? Conduct Complete Compliance Audit Safety Defect Evaluation and Reporting Early Warning Reporting TSB Submissions Foreign Recalls Other requirements Conduct Periodic Training Regulatory Monitoring Recall and Investigations Monitoring Contract Review 3

NHTSA and CYBERSECURITY NHTSA and CYBERSECURITY 4

NHTSA and CYBERSECURITY NHTSA Investigations NHTSA Research Auto-ISAC (Information Sharing and Analysis Center) Proposed Legislation NHTSA and FTC Rulemaking (Safety and Privacy) NHTSA and CYBERSECURITY 5

NHTSA and CYBERSECURITY SPY Car Act Standards to prevent hacking into vehicle control systems Hacking Protection Data Security Hacking Mitigation Technology Privacy Standards (disclosure and transparency, opt-out rights, and prohibitions on marketing owner data) SPY Car Study Act Requires agency studies to determine appropriate standards for the federal regulation of vehicular cybersecurity. Isolation measures Detection and prevention of anomalous codes associated with malicious behavior Techniques for detecting and preventing intrusions (such as continuous penetration testing) Best practices for securing driving data. The (Long?) Road to Autonomous Vehicles AEB systems, along with promising innovations such as vehicle-to-vehicle communications (V2V) and automated vehicle technologies, hold great promise to save even more lives and prevent even more crashes, building upon the successes of crashworthiness and crash avoidance technologies currently available in vehicles today. As these technologies mature, NHTSA will continue to accelerate its push on innovative and effective solutions to reduce the staggering toll of motor vehicle crashes in the U.S. through our research, regulatory, and consumer information programs. DOT Secretary Anthony Foxx, January 22, 2015 6

The (Long?) Road to Autonomous Vehicles Ann Arbor Driverless Vehicle Pilot Project - 2012 NHTSA s 2013 Preliminary Statement of Policy Concerning Automated Vehicles 2014 ANPRM on V2V standard -- FMVSS No. 150 NPRM Targeted for May 2016 According to NHTSA, by mandating V2V technology in all new vehicles, but not requiring specific safety applications, it is NHTSA s belief that such capability will in turn facilitate market-driven development and introduction of a variety of safety applications, as well as mobility and environment-related applications that can potentially save drivers both time and fuel. The (Long?) Road to Autonomous Vehicles What Should We Expect in 2016 V2V Rulemaking NPRM by May? NHTSA New Car Assessment Program (NCAP) An Incremental Approach toward Federal Regulation of Fully Autonomous Vehicles? Voluntary Commitment to Install Automatic Emergency Braking (AEB) Update to Agency s 2013 Policy on Automated Vehicles? Evolving State Laws; Liability 7

Warranty and Recall Matt Paroly Chief Legal Officer TI Automotive Attorney Advertising Prior results do not guarantee a similar outcome Models used are not clients but may be representative of clients 321 N. Clark Street, Suite 2800,Chicago, IL 60654 312.832.4500 Warranty & Recall Issues Warranty has always been a tension point between Customers and Suppliers Exponential increase in publicity and cost associated with OEM recalls, service campaigns and warranty repairs Increasing complexity of components and systems Large global platforms and volumes Higher expectations of safety, quality, performance and reliability Customers more aggressively seeking to push these significant costs to Suppliers Warranty and recall are becoming much higher and harder risks to anticipate, size and manage 8

Warranty Categories Warranty can be categorized by: (i) Occurrence/Timing, (ii) Root Cause, (iii) Incident Rate and (iv) Severity of Failure Effect Factory or Zero Mile Warranty Ordinary Warranty Special Warranty Recall Lower Cost Moderate Cost High Cost Highest Cost Mange via quality process Manage via quality process and warranty agreement Manage on engineering and commercial basis Potential for arbitration and litigation Manage on engineering and commercial basis Potential for arbitration and litigation Insurance may be an option General PO Terms The high level contractual relationship between Customer and Supplier has not changed PO Terms that are highly Customer-favorable are standard in the auto industry Exceptions and limitations are hard to negotiate absent unique circumstances or non-auto products Suppliers generally accept unlimited liability for a broad range of costs resulting from non-conforming parts Just negotiating PO terms is not likely to be an effective way to manage warranty and recall risk 9

Warranty Agreements Most OEMs have standard warranty agreements and programs that supplement the PO terms Suppliers pay costs under a formulaic agreement if ordinary warranty rate exceeds target threshold but is not a spike or special cause Procedure to review returned parts, cause analysis as well as related trouble/repair codes Often some cost sharing or incentive arrangements OEMs set standard processing fees, mark-ups, labor rates, etc. which are used to establish cost recovery for ordinary warranty but also special warranty and recalls Some flexibility for negotiation and course of dealing Warranty Agreements Recently, OEMs have begun to increase warranty burden and repair costs (ordinary and special warranty) Warranty period is increasing (up to 5 years) Mileage limitation is increasing or being eliminated (time only) Processing fees going up (per vehicle) Increase in mark up for internal processing and handling costs as well as cost of commissioning 3 rd parties (up to 45% of the spare parts cost) Higher labor rates New terms should be prospective only and factored into pricing and processes Must widen focus beyond just PO terms to review and consider warranty arrangements 10

Managing Supplier Liability for Special Warranty and Recall Resolution is an iterative process that is adversarial and collaborative at same time An element of mistrust exists and Customers do not always engage with Suppliers upfront and/or provide complete data transparency Customers have begun to pursue recovery for warranty and recalls conducted well in the past An array of skill sets is required to reach resolution while preserving the ongoing business relationship Essential to have a response team consisting of engineering, commercial, legal and senior executives Managing Supplier Liability for Special Warranty and Recall Ideally, establish an ongoing proactive review of warranty data and returns for spikes, trends, recurring issues, severe failures, etc. React quickly to identify root cause Contain problems and establish clean points Consider efficient service solutions Testing, retrofits, and modifications may be just as effective as total replacement Cooperation upfront to limit the problem and costs will reduce everyone s liability on the backend 11

Managing Supplier Liability for Special Warranty and Recall Supplier liability arises when a part does not meet agreed upon specifications Non-conformance (fault) is not a simple determination Many issues stem from system and vehicle integration, not an isolated component problem Design and integration responsibility often not clearly delineated in sourcing agreements and specifications Customers argue that they rely on the expert Supplier to anticipate conditions and issues Customer-directed design or subcomponent may be cause or contributing factor Transport, handling and assembly may also be factors Expect to see Customer specifications, RASICs and procedures that more clearly shift responsibility to Suppliers Managing Supplier Liability for Special Warranty and Recall Identifying and bundling commercial issues has been the key to crafting win-win deals to resolve special warranty and recall claims Recently, Customers have shown more openness to separately arbitrate with Suppliers concerning warranty and recall liability Could signal trend towards de-linkage Recall insurance is more readily available, especially in North American market Small but growing number of Suppliers carry the coverage Recall insurance is required under new BMW terms, although specific expectations are not yet clear Traditional means to resolve special warranty and recall may have to change or become part of a mixed approach 12

Thanks Nice, but we ll need a warranty. Connected Car Perspective By Praveen Chandrasekar Consulting Director & Research Manager, Frost & Sullivan cpraveen@frost.com Attorney Advertising Prior results do not guarantee a similar outcome Models used are not clients but may be representative of clients 321 N. Clark Street, Suite 2800,Chicago, IL 60654 312.832.4500 13

Internet of Cars is Truly Impacting Every Facet of the Automotive Industry Aftersales Retail Mobility Connected Services Automation From Products to Services Car manufacturers and vendors are expected to push new service business models, e.g. GM OnStar Industry Convergence From Apple to Google to Uber, Auto market is now the hot bed for CE innovators, e.g. GM LYFT New Retailing Experiences Pureplay dealerships to bricks and clicks retail strategy with new digital experiences, e.g. Mercedes ME From Vehicle to Autnomous Mobility Bringing automated driving capabilities on multiple models is the key trend, e.g. GM/VW/Toyota building own maps with Mobileye for automated driving Contextual Intelligence Jaguar and Here maps, in partnership with Intel, have provided a Google Now like in-car experience Learns your preferences Recommends fuel stations not only according to prices but your preferred chain. Traffic updates Traffic is taken into account irrespective of active route guidance. Input destination Detects keywords and uses recent locations to provide suggestions. Companion App Companion app allows users to enter destination from the phone. Jaguar InControl Add waypoints Known users can send waypoints. For example, a spouse requests you to pick up dry cleaning en route. Shares ETA Shares ETA and updates delays to selected contacts. Parking suggestions On approaching destination, it displays street view and available parking spaces. Last mile navigation Last-mile route guidance is given through the phone. Source:Heremaps; Jaguar;Frost & Sullivan 14

OEMs Moving into the Digital Age Mercedes enabling access to all services through an Unified Digital Platform Move Me Mobility offering through single app portal Car2go,moovel,mytaxi,Flixbus, Mercedes Benz Rent Connect Me Maintenance Tele-diagnostics Remote car management Assist Me Mercedes Me Warranty and Service Genuine Parts Roadside assistance Finance Me Leasing Financing Vehicle Insurance Inspire Me Leasing Financing Vehicle Insurance COMAND Onboard internet connectivity platform that offers Wi-Fi connectivity, access to apps, navigation, voice control etc. Tier 1 Evolution Continental and IBM s IOT Solution New Use Cases لا Over-the-air Software Updates لا Online Diagnostics and Repair لا Connected ADAS لا Highly Automated Driving (HAD) لا Connected CRM and Communities لا Intelligent Transportation لا Pay-as-you Drive لا New Mobility Services لا Usage Based Insurance (UBI) Intelligent Networked Vehicles Highly Scalable Cloud Based Solution ehorizon- Connecting car with environment In Vehicle Smart Speech Solution Convert Smartphone to Clever Car Keys 15

Meaningful data sets is expected to grow from 10MB to 5GB in an average connected car by 2017/2018 As of 2013 less than 2 per cent of vehicle data was useful for monetization. OEMs can have annual savings of about $800 per vehicle Parking As a Service Peer to Peer Marketplace Integrated Traffic Management Cooperative & Automated Driving Usage Based Insurance Integrated Multimodal Transport Even Aftermarket Startups are Opening up True IOT Models Key Offers/Features Emergency assistance, real-time roadside assistance, insurance discounts, service/repair data brokerage, driving data analysis and so on Business distribution channels wireless companies, insurance companies, wholesale parts suppliers (autonation) and direct B2C (Apple stores) Over 20 Apps All Vehicle Data Based Breakdown assistance (Urgent.ly) Car locator apps Advanced diagnostic alert apps Auto insurance shopping Access to repair shops Jobs dispatching Expense creation apps Most of these are categorized into connected life, enterprise, fleet management, insurance, maintenance, productivity and safety/security 16

Automotive Cybersecurity- Risks and Vulnerabilities Cyberphysical risk areas have not yet been targeted till date. Focus is on penetrating the common attack surfaces Bluetooth Wi Fi Automated Braking V2V Media Oriented Systems Transport (MOST) Transmission Control Cellular Network Connections Smart Lighting Control HVAC Control Engine Control In-Vehicle Network Architecture Keyless entry systems Parking Local Interconnect Network (LIN) Blind Spot Detection Remote Key Tire pressure monitoring systems (TPMS) Lane Assist Collision Avoidance Cyberphysical Features OBD II USB Various ECU s (Lighting, ADAS, Airbag etc.) Smartphone Attack Surfaces Hackers Targets,2015 15.0% 60.0% 25.0% Attack Surfaces Cyberphysical Features In-Vehicle Network architecture Source:Frost & Sullivan Over the Air Updates Strategy of OEMs NDS-based navigation map updates is the big trend in the market currently pushed by German OEMs and suppliers Current By 2020 Audi BMW Mercedes Benz FCA Ford GM Hyundai Mazda Nissan Toyota Tesla Subaru Volvo SOTA SOTA SOTA SOTA SOTA Isolated SOTA Nothing Currently Nothing Currently Nothing Currently SOTA SOTA & FOTA Nothing Currently SOTA FOTA after 5 Years Consistent SOTA SOTA SOTA SOTA for EVs SOTA SOTA 17

OEM HMI Analysis Fully digital clusters are expected to penetrate mass market vehicles as a key line of sight safety trend OEM Embedded Voice Capacitive Touch Handwriting Recognition HUD Gesture Recognition Audi N/A 2018 BMW 2016/17 2018 Chrysler 2016 Chevrolet Cadillac Only in China Touch Ford 2016 2018/19 Honda 2016/17 2018/19 Hyundai 2016 2018/19 Lexus Mercedes-Benz 2015 C Class Toyota 2018/19 ADAS/Automation is the Fastest Growing Segment in the European and US Automotive Market 1 Overall ADAS Market Growth ADAS Market is Expected to Grow in Excess of 25% by 2020, Primarily driven by adoption in C/D vehicle segments and contribution from volume hitters 2 Regulations are Evolving Fast Crash imminent braking and dynamic brake support added to FCW, LDW and RVC to obtain 5 Star Rating in US. 3 Low Cost Collision Avoidance Tech is Fast Scaling Up Rear end collisions, Lane keeping and improved pedestrian/night time detection, including low and high speed scenarios 4 Automation Features are Getting In Besides the obvious OEMS, Tesla is coming out with update 7.0 that will feature L3 at high speeds and L4 at low speeds in private property 5 Cooperative ITS System Deployment Ann Arbor trials extended, EU ITS Corridor going live but HERE is doing something very different with its digital infrastructure 18

By 2028, Frost & Sullivan expects 6.2 million vehicles to have automated features Automated Driving Market: Unit Shipment Forecast, Europe and North America, 2018 2028 7,000,000 Semi-automated Highly Automated Fully Automated 6,000,000 Vehicle Unit Shipment 5,000,000 4,000,000 3,000,000 2,000,000 1,000,000 0 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 Year Source:Frost & Sullivan US Consumers Rate Safety & ADAS Tech More Important than Other Technologies Overall Vehicle Attributes Important Feature Expectations Base: All respondents (n=1,584). 19

Key Takeaways 1 Software Defined Car is the Road Forward Security and functionality for vehicle lifecycle will require a very tightly defined over the air update strategy which many OEMs are pursuing beyond just Tesla 2 Data Security will be Crucial OEMs are getting into building maps using vehicle sensors for automated driving, a critical piece is to anonymize and secure that data to gain consumer trust 3 Most OEMs will go down the Automated Driving Route in Increments From Hyundai, Kia to GM to premium OEMs like Audi and BMW, the road to automated driving will be in increments from semi to partial to full 4 Suppliers are Desperately Trying to Transform Component Image Suppliers like Harman have made 3 SW acquisitions in the last 1 year worth more than a billion. Idea is to get out of the cost focused component business 5 Deep Learning and AI are the Next Big Frontiers Semiconductor and tech vendors like NVIDIA are bring a very important piece building AI into the algorithms for contextualization & path planning Self Learning Cars Will be the Ultimate Frontier for OEMs Naturalistic Automated Driving NFC Vehicle Personalization Predictive Calling Predictive Destination Predictive Connected Services Prognostic Alerts Automatic Parking Self Learning Car 20

Thank You Praveen Narayanan Consulting Director and Research Manager Automotive & Transportation P: 248.536.2008 M: 313.515.0614 cpraveen@frost.com Cybersecurity Karl Heimer Founder / Partner AutoImmune, Inc. karl.heimer@outlook.com Attorney Advertising Prior results do not guarantee a similar outcome Models used are not clients but may be representative of clients 321 N. Clark Street, Suite 2800,Chicago, IL 60654 312.832.4500 21

Tacoma Narrows Bridge - Opened June 1940 - Collapsed November 1940 - Aeroelastic flutter - 42 mph wind + engineering analysis lead to revolution in bridge engineering Two Models: Competitive Athletic Model Operational Model 22

Attack Curves Growth of malware over time Malware growth exponentially exceeds antivirus signature growth Crossover point was 2006- ish Concern point must be well before then to be effective This curve proves accurate for EVERY system class We have yet to win this battle 2016 Source: Foley & Lardner www.av-test.org LLP Code Scale F-22 Raptor ~1.7 M LOC 787 Flight Software ~14 M LOC LHC: Large Hadron Collider ~50 M LOC Source: www.f22fighter.com Source: www.nycaviation.com Source: www.coverity.com 2015 23

Code Scale F-22 Raptor ~1.7 M LOC 787 Flight Software ~14 M LOC LHC: Large Hadron Collider ~50 M LOC Modern Cars Volt ~ 10M Luxury 100-200M Source: www.f22fighter.com Source: www.nycaviation.com Source: www.coverity.com Source: Volt: www.cbsnews.com Luxury: www.spectrum.ieee.org 2015 Code Scale F-22 787 Linux Windows LHC Modern Car 1,700,000 14,000,000 16,000,000 45,000,000 50,000,000 150,000,000 General 20 34,000 280,000 320,000 900,000 1,000,000 3,000,000 MS 0.5 850 7,000 8,000 22,500 25,000 75,000 Harlan 0.1 170 1,400 1,600 4,500 5,000 15,000 Vulnerability 0.005 9 70 80 225 250 750 As a proof point, Coverity states that they found 40,000 defects in the LHC codebase. [Source: www.coverity.com] 2015 24

Consequences worth Legal Consideration Cars have welldefined EULAs Cars will have defined EOL & conditions Licensed or shared resource cars Formal OEM liability limits and exemptions 2015 Discussion Contact: Karl Heimer karl.heimer@outlook.com +1.248.270.0117 25