AS/NZS ISO 3834.5:2008 ISO 3834-5:2005 AS/NZS ISO 3834.5:2008 Australian/New Zealand Standard Quality requirements for fusion welding of metallic materials Part 5: Documents with which it is necessary to conform to claim conformity to the quality requirements of AS/NZS ISO 3834.2, AS/NZS ISO 3834.3 or AS/NZS ISO 3834.4
AS/NZS ISO 3834.5:2008 This Joint Australian/New Zealand Standard was prepared by Joint Technical Committee WD-003, Welding of Structures. It was approved on behalf of the Council of Standards Australia on 1 August 2008 and on behalf of the Council of Standards New Zealand on 6 August 2008. This Standard was published on 22 September 2008. The following are represented on Committee WD-003: AUSTROADS Australian Chamber of Commerce and Industry Australian Industry Group Bureau of Steel Manufacturers of Australia Engineers Australia New Zealand Heavy Engineering Research Association New Zealand Non-Destructive Testing Association Steel Reinforcement Institute of Australia University of Sydney Welding Technology Institute of Australia Keeping Standards up-to-date Standards are living documents which reflect progress in science, technology and systems. To maintain their currency, all Standards are periodically reviewed, and new editions are published. Between editions, amendments may be issued. Standards may also be withdrawn. It is important that readers assure themselves they are using a current Standard, which should include any amendments which may have been published since the Standard was purchased. Detailed information about joint Australian/New Zealand Standards can be found by visiting the Standards Web Shop at www.standards.com.au or Standards New Zealand web site at www.standards.co.nz and looking up the relevant Standard in the on-line catalogue. Alternatively, both organizations publish an annual printed Catalogue with full details of all current Standards. For more frequent listings or notification of revisions, amendments and withdrawals, Standards Australia and Standards New Zealand offer a number of update options. For information about these services, users should contact their respective national Standards organization. We also welcome suggestions for improvement in our Standards, and especially encourage readers to notify us immediately of any apparent inaccuracies or ambiguities. Please address your comments to the Chief Executive of either Standards Australia or Standards New Zealand at the address shown on the back cover. This Standard was issued in draft form for comment as DR 08115.
AS/NZS ISO 3834.5:2008 Australian/New Zealand Standard Quality requirements for fusion welding of metallic materials Part 5: Documents with which it is necessary to conform to claim conformity to the quality requirements of AS/NZS ISO 3834.2, AS/NZS ISO 3834.3 or AS/NZS ISO 3834.4 First published as AS/NZS ISO 3834.5:2008. COPYRIGHT Standards Australia/Standards New Zealand All rights are reserved. No part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without the written permission of the publisher. Jointly published by Standards Australia, GPO Box 476, Sydney, NSW 2001 and Standards New Zealand, Private Bag 2439, Wellington 6020 ISBN 0 7337 8905 6
ii ii PREFACE This Standard was prepared by the Joint Standards Australia/Standards New Zealand Committee WD-003, Welding of Structures. The objective of this AS/NZS ISO 3834 series is to specify quality requirements for fusion welding of metallic materials and to provide guidance on quality management systems for fabrication, manufacture, construction and maintenance using such processes and materials. This Standard is identical with, and has been reproduced from, ISO 3834:2005, Quality requirements for fusion welding of metallic materials, Part 5: Documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4. This Standard is one of a series dealing with quality requirements for welding purposes. The series consists of the following Standards: AS/NZS ISO 3834 Quality requirements for fusion welding of metallic materials 3834.1 Part 1: Criteria for the selection of the appropriate level of quality requirements 3834.2 Part 2: Comprehensive quality requirements 3834.3 Part 3: Standards quality requirements 3834.4 Part 4: Elementary quality requirements 3834.5 Part 5: Documents with which it is necessary to conform to claim conformity to the quality requirements of AS/NZS ISO 3834.2, AS/NZS ISO 3834.3 or AS/NZS ISO 3834.4 (this Standard) Clause 2.1 of this Standard provides for the use of Australian, New Zealand or other Standards as equivalents to the ISO Standards referenced in Clause 2.2. Application Standards, such as those listed below, provide technically equivalent conditions, to those required by the ISO Standards. Typical application Standards include the following: (a) For welding steel structures (e.g. structural steels, stainless steels, steel studs, reinforcing bars, sheet steels) to Australian or New Zealand Standards, see AS/NZS 1554, Structural steel welding, Parts 1 to 7. (b) For welding aluminium structures, see AS/NZS 1665, Welding of aluminium structures. (c) For welding pressure equipment to Australian or New Zealand Standards, see AS 4458, Pressure equipment manufacture. (d) For welding pipelines, see AS 2885.2, Pipelines Gas and liquid petroleum Welding. Where compliance with AS/NZS ISO 9001 involving welding is also required, reference should be made to AS/NZS ISO 3834.1 where guidance is given on elements to be considered for a quality management system to complement AS/NZS ISO 3834.2, 3 and 4. As this Standard is reproduced from an international Standard, its number does not appear on each page of text and its identity is shown only on the cover and title page. As this Standard is reproduced from an international standard, the following applies: (i) Its number appears on the cover and title page while the international standard number appears only on the cover (ii) In the source text ISO 3834-5 should read AS/NZS ISO 3834.5. (ii) A full point substitutes for a comma when referring to a decimal marker. References to International Standards should be replaced by references to Australian or Australian/New Zealand Standards, as follows:
iii iii Reference to International Standard Australian or Australian/New Zealand Standard ISO 9606 Approval testing of welders Fusion welding 9606-1 Part 1: Steels 9712 Non-destructive testing Qualification and certification of personnel 13916 Welding Guidance on the measurement of preheating temperature, interpass temperature and preheat maintenance temperature 14555 Welding Arc stud welding of metallic materials 14732 Welding personnel Approval testing of welding operators for fusion welding and of resistance weld setters for fully mechanized and automatic welding of metallic materials 17636 Non-destructive testing of welds Radiographic testing of fusionwelded joints AS/NZS 2980 Qualifications of welders for fusion welding of steels 3992 Pressure equipment Welding and brazing qualification AS 3998 Non-destructive testing Qualification and certification of personnel AS ISO 13916 Welding Guidance on the measurement of preheating temperature, interpass temperature and preheat maintenance temperature AS/NZS 1554 1554.2 Structural steel welding Part 2: Stud welding (steel studs to steel) 2980 Qualifications of welders for fusion welding of steels AS 2177 Non-destructive testing Radiography of welded butt joints in metal 17637 Non-destructive testing of welds Visual testing of fusion-welded joints 17638 Non-destructive testing of welds Magnetic particle testing 17639 Destructive tests on welds in metallic materials Macroscopic and microscopic examination of welds 17640 Non-destructive testing of welds Ultrasonic testing of welded joints AS 3978 Non-destructive testing Visual inspection of metal products and components 1171 Non-destructive testing Magnetic particle testing of ferromagnetic products, components and structures 2205 2205.5.1 Methods for destructive testing of welds in metal Method 5.1: Macro metallographic test for cross-section examination 2207 Non-destructive testing Ultrasonic testing of fusion-welded joints in carbon and low alloy steel
iv iv ISO/TR 17663 Welding Guidelines for quality requirements for heat treatment in connection with welding and allied processes 4458 Pressure equipment Manufacture The term informative has been used in this Standard to define the application of the annex to which it applies. An informative annex is only for information and guidance.
v Contents CONTENTS Page Page Foreword... iv 1 Scope... 1 2 Documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4... 1 Annex A (informative) Guidelines on qualification/education scheme for personnel dealing with welding coordination and inspection... 7 Bibliography... 8 ISO 2005 All rights reserved iii
vi vi NOTES
INTERNATIONAL STANDARD ISO 3834-5:2005(E) AUSTRALIAN/NEW ZEALAND STANDARD Part 5: Quality requirements for fusion welding of metallic materials Documents with which it is necessary to conform to claim conformity Part 5: to the quality requirements of ISO 3834-2, ISO Documents 3834-3 with or ISO which 3834-4 it is necessary to conform to claim conformity to the quality requirements of AS/NZS ISO 3834.2, AS/NZS ISO 3834.3 or AS/NZS ISO 3834.4 1 Quality requirements for fusion welding of metallic materials 1 Scope This part of ISO 3834 specifies the documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4. It can only be used in conjunction with ISO 3834-2, ISO 3834-3 or ISO 3834-4. 1 2 Documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4 2.1 General To claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4, a manufacturer is required to conform either to the ISO documents listed in 2.2 or to other documents that provide technically equivalent conditions, when these documents are referenced in the product standards for the products being made by the manufacturer. It is the responsibility of the manufacturer to demonstrate technically equivalent conditions when documents other than those specified in 2.2 are employed. Certificates issued following assessment by independent certification organizations, or claims of compliance by a manufacturer with any part of ISO 3834, shall clearly identify the documents used by the manufacturer. 2.2 ISO documents The following ISO documents are indispensable for the application of ISO 3834-2, ISO 3834-3 or ISO 3834-4, as specified in 2.1. The latest edition of the referenced document (including any amendments) applies. ISO 9606-1, Approval testing of welders Fusion welding Part 1: Steels ISO 9606-2, Qualification test of welders Fusion welding Part 2: Aluminium and aluminium alloys ISO 9606-3, Approval testing of welders Fusion welding Part 3: Copper and copper alloys ISO 9606-4, Approval testing of welders Fusion welding Part 4: Nickel and nickel alloys ISO 9606-5, Approval testing of welders Fusion welding Part 5: Titanium and titanium alloys, zirconium and zirconium alloys ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 2005 All rights reserved 1 COPYRIGHT COPYRIGHT
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