Model 959 0 0 00-00 7 6:56.0.00 tool and accessories tool - 7 06 jack - 7 0 operating rod - 7 03 tool bag - 7 0 spark plug wrench - 0 A ring wrench 36 MM - - tyre pressure gauge L 709 0-999 57 05 0 rim wrench crank - 999 9 006 50 narrow v-belt - 7 00 tool bag contents tool and accessories A - 6 7 00 0 tool bag contents comprising: - 6 7 00 0 tool bag - 6 7 0 03 spark plug wrench - 6 7 0 rim wrench 9-999 95 0 0 double-end spanner X 9-999 95 0 0 double-end spanner 0 X - 999 95 03 0 double-end spanner X - 999 95 05 0 double-end spanner 7 X 9-999 57 00 0 ring wrench 36-999 9 00 0 screwdriver et_text.frm Page: 00 KAT 7
Model 959 0 0 00-00 7 6:56.0.00-900 37 00 0 phillips screwdriver B - 999 07 00 0 universal pliers 70 MM long - 999 9 006 50 narrow v-belt - 6 7 0 0 tyre pressure gauge - MESKO - bag - N 00 ball seat nut ball seat nut A - 6 7 03 00 bag 5 fuse tool and accessories CARRERA - 6 7 00 tool bag contents comprising: - 6 7 00 0 tool bag - 6 7 0 rim wrench 9-999 95 0 0 double-end spanner X 9-999 95 0 0 double-end spanner 0 X - 999 95 03 0 double-end spanner X - 999 95 05 0 double-end spanner 7 X 9-999 9 00 0 screwdriver - 900 37 00 0 phillips screwdriver B - 999 07 00 0 universal pliers - 999 9 006 50 narrow v-belt et_text.frm Page: 00 KAT 7
Model 959 0 0 00-00 7 6:56.0.00-6 7 0 0 tyre pressure gauge - MESKO - bag - N 00 ball seat nut ball seat nut A - 999 57 00 0 ring wrench 36-900 066 00 0 allen key 6-57 7 70 0 retaining bracket v-belt - 6 7 6 0 socket wrench - 6 7 6 0 socket wrench - 999 57 05 0 spark plug wrench comprising: - 999 57 06 0 ratchet spanner 3/" - 999 57 07 0 extension " - 999 57 0 0 ball joint articulated piece - 999 57 09 0 double socket wrench - 6 7 03 00 bag 5 fuse - 6 7 00 00 jack - 6 7 63 00 socket wrench 7 et_text.frm Page: 003 KAT 7
Model 959 0 0 00-05 7 6:56.0.00 accessories - 6 63 090 00 box bulbs 6 VOLT - 6 0 00 0 luggage rack belt - 6 0 95 0 belt luggage rack - 6 0 95 00 belt suitcase mount - PCG 03 0 0 vehicle cover porsche crest X, A Coupe et_text.frm Page: 00 KAT 7
959 0 0 00-00 7 6:56.0.00 badge sticker PCG 73 00 00 badge X PCG 73 003 00 badge X 3 PCG 73 00 00 badge X PCG 73 00 00 badge X 5 PCG 73 0 00 badge X 6 PCG 73 00 00 badge X 7 56 7 03 decal label X PCG 70 003 00 sticker X 9 PCG 70 009 00 sticker X 0 PCG 70 05 00 sticker X PCG 70 00 00 sticker X PCG 70 03 00 badge X 3 PCG 70 0 00 badge X PCG 70 0 00 badge X 5 PCG 70 06 00 badge X 6 PCG 70 57 00 sticker X 7 PCG 70 33 00 sticker X et_bt.frm Page: 00 KAT 7
959 0 0-05 7 6:56.0.00 crankcase M >> 0 99 M >> 70 M >> 50 099 M >> 999 M >> 33 99 M >> 0 999 506 0 0 crankcase VW 0 0 cylinder 0 MM - 0 05 crankcase cylinder 7,5 MM 00 300 300 S 300 A 500 500 S 300 00-56 0 7 crankcase 500-5 0 0 crankcase 500 S 5 0 07 hexagon-head bolt tensioning device 300 500 /S 3 369 0 0 magnet 369 0 0 stud 6 5 369 0 cylinder head nut 6 369 0 0 cylinder head nut 7 369 0 washer 6 copper 369 0 cap nut 6 (9) 369 0 07 5 gasket cylinder $ 73,5 MM ABIL 00 9 500 0 03 gasket cylinder $ 0 MM copper 0 369 0 05 gasket 300 500 /S et_bt.frm Page: 00 KAT 7
959 0 0-0 7 6:57.0.00 crankcase M 00 >> M 50 0 >> M 33 90 >> M 00 >> M 60 00 >> M 0 00 >> - 539 0 00 0 crankcase housing cover bearing and studs M 00 >> 9 M 50 0 >> 50 6 M 33 90 >> 35 79 M 00 >> 5 M 60 00 >> 67 000 M 0 00 >> 00-66 0 00 0 crankcase housing cover bearing and studs M 67 00 >> 6 97 M 0 >> 707-66 0 00 0 crankcase housing cover bearing and studs M 6 9 >> 73 36 M 70 >> 3-66 0 00 crankcase housing cover bearing and studs M 73 37 >> M 3 5 >> 300 300 S 500 500 S 600 600 S 300 300 S 500 500 S 600 600 S 600 600 S 600 600 S 600 600 S et_bt.frm Page: 00 KAT 7
959 0 0-0 7 6:57.0.00 999 06 00 0 stud BM X 5 cover camshaft 900 07 0 0 hexagon-head bolt M X 60 3 539 0 3 cover camshaft 539 0 stud 6 5 5 0 07 hexagon-head bolt tensioning device crankcase 539. 0.00.0-5 0 07 hexagon-head bolt tensioning device crankcase 66.... 6 999 70 006 0 o-ring 7 7 369 0 washer $ 0 copper 7 999 070 00 0 cap nut 6 9 539 0 stud mount transmission 0 N 00 3 3 hexagon-head bolt M X 90 900 0 00 0 spring washer 0 B 900 076 03 0 hexagon nut 0 M 3 539 0 33 drain plug () 9 0 3 00 sealing ring oil duct crankcase 539. 0.00.0 7 66 0 3 00 rubber seal oil duct crankcase 66.... 5 539 0 rubber seal oil duct (6) 539 07 79 guide tube 7 MM crankcase 539. 0.00.0 (6) 539 07 076 guide tube oil level dipstick 5 MM crankcase 539.0.00.0-999 70 006 0 sealing ring guide tube crankcase 539. 0.00.0 6 539 07 7 guide tube oil level dipstick 5 MM crankcase 66.... 7 999 0 006 00 straight pin 000 95 05 stud 0 9 000 95 06 stud 0 539 0 9 stud crankcase 539. 0.00.0 900 05 00 0 screw socket LL 6 M 999 3 09 50 radial shaft seal DG 60 X 0 X 0/ 3 90 0 95 00 dowel sleeve 539 0 0 straight pin 5 66 0 oil tube 5 66 0 377 00 oil tube 6 539 0 stud et_bt.frm Page: 00 KAT 7
959 0 0-0 7 6:57.0.00 7 N 0 5 7 washer 0 6, 900 0 00 0 spring washer 0 B 6 - N 0 5 7 washer 0 6, 9 900 076 00 0 hexagon nut 0 M 6 30 66 0 039 00 oil drain lid 3 539 0 50 oil drain lid 3 66 0 333 00 filter element 33 900 055 03 0 rivet 5 X 3 539 0 5 gasket 35 66 0 30 00 oil strainer (36) 66 0 gasket crankcase 539. 0.00.0 36 66 0 gasket crankcase 66.... 37 66 0 oil tube crankcase 66. 0.7. 3 66 0 5 stopper crankcase 66. 0.7. 39 - lid not available when required order also: crankcase 539. 0.00.0 (39) 66 0 7 lid 0 900 0 00 0 spring washer B 50 0 30 hexagon nut M 539 0 stud 3 999 3 0 50 shaft seal DG X 65 X 0/ 539 0 06 gasket crankcase 539. 0.00.0 5 539 0 5 cover crankcase 539. 0.00.0 6 539 0 5 gasket 7 900 0 00 0 spring washer B 900 07 037 0 hexagon-head bolt M X 35 9 539 0 5 bracket 50 539 0 5 screw bearing 5 900 0 00 0 spring washer B (5) 66 0 6 stud fuel pump crankcase 66.... 5 900 06 0 0 stud fuel pump crankcase 539. 0.00.0 53 539 0 6 stud distributor crankcase 539. 0.00.0 (53) 66 0 7 stud distributor crankcase 66.... 5 999 06 07 0 stud BM X 30 55 900 0 00 0 spring washer B 56 900 076 03 0 hexagon nut M et_bt.frm Page: 003 KAT 7
959 0 0-5 7 6:57.0.00 crankcase M 90 50 >> 9 000 57 0 999 00 crankcase 57 0 9 stud 6 3 900 3 066 30 sealing ring 6 A 0 X 6 X copper 999 070 00 0 cap nut 6 5 900 07 03 0 hexagon-head bolt M X 60 6 900 07 0 0 hexagon-head bolt 6 M X 60 7 N 00 3 3 hexagon-head bolt M X 90 900 07 037 0 hexagon-head bolt M X 35 9 - stud M X 65 0 57 0 0 straight pin N 0 spring washer 3 B 50 0 30 hexagon nut 5 3 900 06 06 0 stud M X 900 0 033 00 straight pin 3 3 H X 0 5 57 0 0 housing - 900 0 03 00 straight pin 3 H X 6 999 039 00 00 tab washer 7 900 06 03 0 stud M X 5 900 06 0 00 stud M X 9 900 06 03 00 stud M X 0 CARRERA 500 GS/GT et_bt.frm Page: 00 KAT 7
959 0 0-5 7 6:57.0.00 0 57 0 33 stud 57 0 37 stud 57 0 stud 6 3 57 0 threaded bush 539 0 0 stopper 5 539 0 stopper 6 57 0 6 stopper 7 57 0 30 straight pin 3 57 0 3 nozzle I 9 57 0 3 nozzle II 30 57 0 36 nipple oil pressure switch (30) 900 065 00 0 screw plug M X,5 3 N 03 9 sealing ring A X copper 3 9 0 3 00 sealing ring 33 900 3 009 30 sealing ring aluminium A X X,5 3 3 57 07 drain plug 35 57 07 30 oil strainer 36 57 07 3 strainer /L 37 57 07 strainer /R 3 N 0 5 3 hexagon-head bolt 3 M 6 X 5 39 999 05 0 0 washer 3 6, X X,5 0 900 07 03 00 lock ring 3 B 6 900 076 00 0 hexagon nut M 6 3 66 07 5 00 piston relief valve 3 57 07 3 spring relief valve 999 06 009 0 screw plug relief valve 5 57 0 0 bush 6 57 0 3 o-ring 7 57 0 35 bleeder 900 075 0 0 hexagon-head bolt M 6 X 5 9 N 0 5 7 washer 6, 50 900 07 03 00 lock ring B 6 5 900 076 00 0 hexagon nut M 6 5 57 0 07 cap et_bt.frm Page: 00 KAT 7
959 0 0-7 7 6:57.0.00 crankcase - 57 0 999 00 crankcase picture NR. NR.+6,+,5-9 - 57 0 999 00 crankcase picture NR. NR.+6,+,5-7 () 57 0 999 00 crankcase picture NR.-5 () 57 0 999 00 crankcase picture NR.-5 539 0 9 stud 6 3 900 3 066 30 sealing ring A 0 X 6 copper 6 999 070 00 0 cap nut 6 5 900 07 03 0 hexagon-head bolt M X 0 6 900 07 0 0 hexagon-head bolt 6 M X 60 7 N 00 3 3 hexagon-head bolt M X 90 900 06 030 00 stud M X 35-900 06 0 0 stud M X 50 housing cover 9 900 06 035 00 stud M X 65 0 57 0 0 straight pin 900 0 00 00 spring washer B CARRERA 600 GS/GT 69/0 69///3 69/0 69///3 et_bt.frm Page: 00 KAT 7
959 0 0-7 7 6:57.0.00 50 0 30 hexagon nut 3 900 06 06 0 stud M X 900 0 033 00 straight pin 3 3 H X 0 5 57 0 0 housing - 900 0 03 00 straight pin 3 H X 6 999 039 00 00 tab washer 7 900 06 03 00 stud M X 5 900 06 0 00 stud M X 9 900 06 03 00 stud M X 0-900 06 03 00 stud 69///3 M X 5 0 57 0 33 stud 57 0 37 stud 57 0 stud 6 3 57 0 threaded bush - 900 06 07 00 stud M X 5 housing distributor driving mechanism - 900 0 03 00 straight pin 6 H X 0 oil pump 539 0 0 stopper X - 539 0 07 stopper 5 539 0 stopper 6 57 0 6 stopper 69/0-69 0 05 0 stopper 69///3 7 57 0 30 straight pin X 57 0 3 nozzle I 9 57 0 3 nozzle II 30 900 065 00 0 screw plug M X,5 3 N 03 9 sealing ring A X copper 3 9 0 3 00 sealing ring 33 900 3 009 30 sealing ring A X X,5 aluminium 3 3 57 07 drain plug 35 69 0 0 00 oil strainer - 539 0 9 oil drain lid crankcase - 539 0 30 gasket oil drain lid and oil strainer - 900 06 60 0 stud M 6 X oil drain lid 36 57 07 3 strainer /L 37 57 07 strainer /R 3 N 0 5 3 hexagon-head bolt 3 M 6 X 5 39 999 05 0 0 washer 3 6, 0 900 07 03 00 lock ring 3 B 6 900 076 00 0 hexagon nut M 6 3 et_bt.frm Page: 00 KAT 7
959 0 0-7 7 6:57.0.00 57 07 5 piston relief valve 3 57 07 3 spring relief valve $ X 65-999 5 06 00 spring relief valve $, X 66-999 5 0 00 spring relief valve $,5 X 6,5 69/0 69///3 69///3 57 07 screw plug relief valve 5 69 0 00 bush 6 57 0 3 o-ring 7 57 0 35 bleeder 69/0-69 07 07 00 bleeder 69// - 69 0 00 filler tube 69///3-69 07 079 0 bleeder 69/0// pot - 57 0 retaining bracket bleeder 69/0// - 57 0 6 00 cap bleeder bore - 900 0 00 00 stud BM 6 X 55 cap - 900 05 00 0 cap nut M 6 cap - 900 3 0 30 sealing ring A 6 X 0 cap nut 69//3 69//3 69//3 69//3-57 07 077 00 breather pipe 69//3-900 0 00 00 lock ring A 5 breather pipe - - hexagon nut M 5 breather pipe 900 075 00 0 hexagon-head bolt M 6 X 9 N 0 5 7 washer 6, 50 900 0 00 00 spring washer B 6 5 900 076 00 0 hexagon nut M 6 5 57 0 07 cap - 900 00 00 0 cover plate bleeding 3 69//3 3 69//3 et_bt.frm Page: 003 KAT 7
959 0 0-00 7 6:57.0.00 crankshaft M >> 0 99 M >> 70 M >> 50 099 M >> 999 M >> 33 99 M >> 0 999 () 369 0 03 crankshaft flywheel ready installation 369 0 0 crankshaft flywheel () 50 0 0 crankshaft flywheel ready installation () 50 0 05 crankshaft flywheel > 50 0 6 00 flywheel 3 900 09 00 00 roller 6 X 50 0 30 gasket 5 50 03 3 connecting rod bush - 369 0 07 thrust washer crankshaft X - 90 0 5 00 drive wheel distributor - 90 0 00 circlip crankshaft 6 0 0 pulley $ 6 MM (6) 0 0 pulley $70,5 MM 7 66 0 05 0 banjo bolt bush 00 300 300 S 300 A 500 500 S 369/506 369/506 57/5 57/5 369 5 506/56/57 66 0 05 0 banjo bolt 56 et_bt.frm Page: 00 KAT 7
959 0 0-00 7 6:57.0.00 (9) 66 0 05 0 banjo bolt 0 90 0 9 00 sealing ring () 50 0 09 crankshaft flywheel () 50 0 07 crankshaft ready installation 56 56 66 03 0 0 connecting rod 56 3 50 03 07 bearing shell 56 50 03 5 tab washer 56 5 50 03 connecting rod nut 56 6 50 03 0 connecting rod bush 56 et_bt.frm Page: 00 KAT 7
959 0 0-05 7 6:57.0.00 crankshaft M 00 >> M 50 0 >> M 33 90 >> M 00 >> M 60 00 >> M 0 00 >> 66 00 00 crankshaft flywheel and connecting rod ready installation 66 0 03 03 crankshaft 3 900 09 00 00 roller 6 X - 999 3 09 50 radial sealing ring crankshaft 369 0 07 thrust washer 0,0 MM () 369 0 07 thrust washer 0,5 MM () 369 0 07 3 thrust washer 0,90 MM () 369 0 07 thrust washer 0,95 MM () 369 0 07 5 thrust washer,00 MM () 369 0 07 6 thrust washer,05 MM - 999 3 09 50 sealing ring crankshaft 5 50 0 30 gasket 6 > 50 0 6 00 flywheel 7 66 0 05 00 banjo bolt 66 0 05 0 banjo bolt 9 90 0 9 00 sealing ring 0 66 0 05 0 banjo bolt 300 300 S 500 500 S 600 600 S et_bt.frm Page: 00 KAT 7
959 0 0-05 7 6:57.0.00 539 0 03 lock washer 90 0 7 00 woodruff key timing gear 3 N 0 709 spring pulley 539 0 05 timing gear 5 539 0 06 00 intermediate ring 6 56 0 0 00 drive pinion 7 90 0 00 circlip 66 0 63 0 sealing washer X 9 539 0 3 pulley 0 539 0 spring washer 539 0 fastening screw 66 03 0 bearing shell () 66 03 5 bearing shell undersize inner 0,5 MM X () 66 03 6 bearing shell undersize inner 0,50 MM () 66 03 7 bearing shell undersize inner 0,75 MM 3 66 03 0 0 connecting rod out bearing shell 66 03 3 00 connecting rod bush 5 50 03 connecting rod nut 6 539 09 0 pinion 7 539 09 0 thrust washer 539 09 03 spring X X 9 56 0 90 00 set of crankshaft bearings comprising: 30 56 0 0 00 bearing sleeve I 3 539 0 7 00 bearing shell II 3 56 0 03 00 bearing sleeve III 33 539 0 6 00 bearing sleeve IV (9) 56 0 90 50 set of crankshaft bearings undersize inner 0,5 MM comprising: (30) 56 0 0 50 bearing sleeve I undersize 0,5 MM (3) 56 0 7 50 bearing shell II undersize 0,5 MM (3) 56 0 03 50 bearing sleeve III undersize 0,5 MM (33) 539 0 6 50 bearing sleeve IV undersize 0,5 MM (9) 56 0 90 60 set of crankshaft bearings oversize outer 0,5 MM comprising: (30) 56 0 0 60 bearing sleeve I oversize 0,5 MM (3) 56 0 7 60 bearing shell II oversize 0,5 MM et_bt.frm Page: 00 KAT 7
959 0 0-05 7 6:57.0.00 (3) 56 0 03 60 bearing sleeve III oversize 0,5 MM (33) 539 0 6 00 bearing sleeve IV (9) 56 0 90 70 set of crankshaft bearings oversize outer 0,5 MM undersize inner 0,5 MM comprising: (30) 56 0 0 70 bearing sleeve I (3) 539 0 7 70 bearing shell II (3) 56 0 03 70 bearing sleeve III (33) 539 0 6 50 bearing sleeve undersize inner 0,5 MM outer standard dimension (9) 56 0 90 75 set of crankshaft bearings oversize 0,5 MM undersize inner 0,50 MM comprising: (30) 56 0 0 75 bearing sleeve I (3) 539 0 7 75 bearing shell II (3) 56 0 03 75 bearing sleeve III (33) 539 0 6 55 bearing sleeve IV undersize inner 0,50 MM outer standard dimension et_bt.frm Page: 003 KAT 7
959 0 0-0 7 6:5.0.00 crankshaft M 90 50 >> 9 000 57 0 03 crankshaft flywheel 57 0 306 flywheel 3 57 0 03 banjo bolt - 57 0 303 banjo bolt - 66 0 05 0 banjo bolt - 90 0 9 00 sealing ring - 900 00 00 00 cover plate 900 7 05 00 feather key A X 5 X 5 900 7 07 00 feather key A X 5 X 6 57 03 0 connecting rod bush 7 57 0 3 radial shaft seal -S- 57 0 0 spacer X,00 MM - 57 0 0 spacer X,05 MM - 57 0 0 spacer X,0 MM - 57 0 0 3 spacer X,5 MM - 57 0 0 spacer X,0 MM - 57 0 0 5 spacer X,5 MM - 57 0 0 6 spacer X,30 MM 9 900 05 00 00 deep-groove ball bearing 0 57 0 03 intermediate ring CARRERA 500 GS/GT et_bt.frm Page: 00 KAT 7
959 0 0-0 7 6:5.0.00 57 0 intermediate ring - timing gear see group /03/5 * 3 57 0 307 lock washer 000 95 hexagon-head bolt 5 PCG 0 3 00 radial sealing ring 6 57 0 05 v-belt pulley 7 57 0 06 washer 57 0 07 spring washer 9 57 0 0 fastening screw et_bt.frm Page: 00 KAT 7
959 0 0-7 6:5.0.00 crankshaft 57 0 03 crankshaft connecting rod and flywheel - 69 0 006 00 crankshaft connecting rod and flywheel - 69 0 005 00 crankshaft flywheel and stopper - 69 0 0 00 crankshaft out flywheel stopper CARRERA 600 GS/GT 69/0 69///3 69///3 69///3 57 0 306 flywheel 69/0-69 0 0 0 flywheel 69///3-69 03 0 0 connecting rod 69///3-57 03 05 00 connecting rod bolt 69///3-69 03 05 00 connecting-rod bearing 69///3-999 0 0 00 tensioner 3 69///3-69 0 5 03 bush 69///3 3 57 0 03 banjo bolt 69/0-69 0 05 00 banjo bolt 69///3-57 0 303 banjo bolt 69/0-66 0 05 0 banjo bolt 69/0-69 0 36 00 bearing sleeve I 69///3 et_bt.frm Page: 00 KAT 7
959 0 0-7 6:5.0.00-69 0 35 00 bearing sleeve II - 69 0 33 00 bearing sleeve III - 900 005 00 woodruff key X 5-90 0 9 00 sealing ring banjo bolt 69///3 69///3 69///3 69/0-900 00 00 00 cover plate 69/0 900 7 05 00 feather key 69/0 A X 5 X 5 900 7 07 00 feather key A X 5 X 6 57 03 0 connecting rod bush 69/0-69 03 0 00 connecting rod bush 69///3 7 PCG 0 3 00 radial sealing ring 69/0 "S" - 999 3 057 5 radial shaft seal 69///3 "S" 57 0 0 spacer X 69/0,00 MM - 57 0 0 spacer X 69/0,05 MM - 57 0 0 spacer X 69/0,0 MM - 57 0 0 3 spacer X 69/0,5 MM - 57 0 0 spacer X 69/0,0 MM - 57 0 0 5 spacer X 69/0,5 MM - 57 0 0 6 spacer X 69/0,30 MM 9 900 05 00 00 deep-groove ball bearing 69/0 0 57 0 03 intermediate ring 69/0 57 0 spring washer 69/0 - timing gear see group /03/7 3 57 0 307 lock washer 69/0-69 0 00 lock washer 69///3 000 95 hexagon-head bolt 5 PCG 0 3 00 radial sealing ring "K" 6 57 0 05 v-belt pulley 7 69 0 7 00 fastening screw 69/0-69 07 7 00 fastening screw v-belt pulley 69///3-900 07 03 00 spring washer B 6-900 067 006 00 pan-head screw hexagon socket head bolt M 6 X 0 et_bt.frm Page: 00 KAT 7
959 03 03-00 7 6:5.0.00 cylinder head cylinder piston M >> 0 99 M >> 70 M >> 50 099 M >> 999 M >> 33 99 M >> 0 999 369 0 03 cylinder head valves ready installation 73,5 MM mount 3 pin - 369 0 03 cylinder head valves ready installation 73,5 MM mount pin - 50 0 0 cylinder head valves ready installation 0 MM - 5 0 0 cylinder head valves ready installation - 56 0 0 cylinder head valves ready installation intake exhaust 0 MM - 539 0 0 cylinder head valves ready installation intake exhaust 0 MM 369 0 0 cylinder head out valves 73,5 MM mount 3 pin 00 300 300 S 300 A 500 500 S 369 369 506/56/57 5 5 506/56 57/5 369 et_bt.frm Page: 00 KAT 7
959 03 03-00 7 6:5.0.00-369 0 0 cylinder head out valves 73,5MM mount pin - 50 0 0 cylinder head out valves 0 MM - 5 0 0 cylinder head 0 MM - 56 0 0 cylinder head intake exhaust 0 MM - 539 0 0 cylinder head intake exhaust 0 MM 369 506/56/57 5 5 506/56 57/5 3 369 0 0 clamp 597 0 305 00 lid 5 66 0 95 00 gasket 6 369 05 3 valve cap X MM - 369 05 77 valve cap X 0 MM - 5 05 06 valve cap X 5 7 369 05 0 collet 6 divided 369 05 03 concave washer - 5 05 0 concave washer reincement.0 I 9 369 05 9 valve spring inner - 5 05 03 valve spring inner reincement 0.75 I 0 369 05 valve spring outer - 5 05 0 valve spring outer reincement.5 I 369 0 shim 6-539 0 guide washer X valve spring 369 05 0 6 intake valve $ MMX 7,5 MM - 369 05 0 intake valve $ MM X 9,5-56 05 03 intake valve $ 0 MM X 30,6MM 3 369 05 0 exhaust valve $ MM X,6 MM - 369 05 0 exhaust valve $ MM X 30,6 MM - 66 05 05 50 exhaust valve $ 0 MM X 30,6 MM - 5 05 07 exhaust valve 5-56 7 0 sticker valve clearance aluminium 5 : 0 X - 539 7 0 sticker valve clearance steel 0 : 0-56 7 03 sticker valve clearance 0,0 + 0,5-369 0 5 valve guide exhaust X st oversize old version X X et_bt.frm Page: 00 KAT 7
959 03 03-00 7 6:5.0.00-369 0 valve guide intake X st oversize - 369 0 valve guide exhaust X st oversize 50. 0.0 369. 0.0. - 5 0 03 valve guide exhaust and intake 0 X st oversize 5. 0.0 369 03 05 piston $ 73,5 MM 5 369 03 0 piston $ 73,5 MM 6 - oil scraper ring A 73,5 X 5AC 7 - piston rings A 73,5 X 3AC 5 506 03 05 piston rings upper B 0 X 3AC 6 506 03 0 piston pin 0 X 63 7 57 0 0 cylinder $ 0 MM aluminium 50 03 0 piston $ 0 MM 9 50 03 0 piston $ 0 MM 30 - oil scraper ring A 0 X 5AC 3 - piston rings B 0 X 3AC 3 - piston rings upper B 0 X 3AC 33 66 03 0 piston pin X 69 3 - circlip - piston rings upper B 73,5 X 3AC 9 369 03 5 piston pin 0 X 63 0 369 0 7 cylinder $ 73,5 506 03 00 piston $ 0 506 03 0 3 piston $ 0 3 506 03 07 oil scraper ring A 0 X 5AC 506 03 06 piston rings B 0 X 3AC et_bt.frm Page: 003 KAT 7
959 03 03-05 7 6:5.0.00 cylinder head cylinder piston M 00 >> M 50 0 >> M 33 90 >> M 00 >> M 60 00 >> M 0 00 >> 66 0 00 X cylinder head exchange valves ready installation 66 0 03 00 cylinder head out valves 3 369 0 06 5 valve seat ring intake oversize 66 0 35 5 valve seat ring X 66 0 35 5 valve seat ring exhaust nd oversize X 5+6 66 0 3 60 valve guide st oversize intake and exhaust (5+6) 66 0 3 60 valve guide nd oversize intake and exhaust 7 900 06 005 00 stud BM X exhaust manifold (7) 000 95 9 stud intake manifold 66 0 09 threaded insert M X,5 X,75 spark plug 9 66 05 9 0 gasket 0+ 56 05 03 intake valve 300 300 S 500 500 S 600 600 S 600 /S X X X et_bt.frm Page: 00 KAT 7
959 03 03-05 7 6:5.0.00 66 05 05 50 exhaust valve 3 369 05 0 collet 6 divided 369 05 03 concave washer 5 66 05 07 valve spring 6 369 0 shim 7 999 03 06 0 washer 6 539 0 03 gasket (9) 539 0 0 cylinder head nut see classic technical inmation 3/9 (0) 539 0 05 cylinder head nut see classic technical inmation 3/9 () 369 0 cylinder head nut see classic technical inmation 3/9 597 0 305 00 lid 3 66 0 03 0 cylinder head cover 66 0 5 0 strainer 5 900 0 005 00 cotter pin 6 900 0 00 00 ball 7 66 0 95 00 gasket cork 369 0 0 clamp 9 539 0 09 cylinder base gasket copper 30 66 03 cylinder piston aluminium $ 7,5 MM 300 3 66 03 cylinder piston aluminium $ 7,5 MM 300 S 3 506 03 0 piston ring upper $ 7,5 MM 300 /S 33 506 03 03 oil scraper ring 300 /S $ 7,5 MM 3 506 03 0 oil scraper ring 300 /S $ 7,5 MM 35 506 03 0 piston pin 300 /S 36 900 7 00 00 circlip C 37 66 03 903 00 cylinder piston 600 (37) 66 03 906 0 cylinder piston when required order also: cylinder base gasket 539. 0.09 X 600 S 3 66 0 0 00 cylinder $,5 MM 39 66 03 03 00 piston $,5 MM (39) 66 03 03 50 piston $ 3 MM repair material (39) 66 03 906 0 cylinder piston $,5 MM when required order also: cylinder base gasket 539. 0.09 (39) 66 03 035 5 piston $ 3 MM (39) 66 03 035 6 piston $ 3,5 MM 0 66 03 3 0 piston ring groove groove groove 3 $,5 MM 600 /S 600 600 X 600 S 600 S 600 S 600 et_bt.frm Page: 00 KAT 7
959 03 03-05 7 6:5.0.00 (0) 66 03 3 5 piston ring groove groove groove 3 $ 3 MM (0) 66 03 3 6 piston ring groove groove groove 3 $ 3,5 MM 66 03 3 00 oil scraper ring $,5 MM () 66 03 3 50 oil scraper ring $ 3 MM () 66 03 3 60 oil scraper ring $ 3,5 MM 66 03 3 00 piston pin identification black () 66 03 3 0 piston pin identification white () 66 03 3 50 piston pin oversize identification blue 600 /S 600 S 600 600 /S 600 S X 600 /S X 600 /S X 600 /S et_bt.frm Page: 003 KAT 7
959 03 03-0 7 6:59.0.00 cylinder head cylinder piston M 90 50 >> 9 000 CARRERA 500 GS/GT 57 0 90 00 cylinder head valves 57 0 03 cylinder head out valves 3 900 06 0 00 stud housing M X 57 0 stud housing and valve cover 5 57 0 0 housing camshaft 6 57 0 05 housing camshaft 7 57 0 36 lock housing 999 039 00 00 tab washer housing 6 9 50 0 30 hexagon nut 6 0 57 0 3 threaded bush spark plug 900 0 03 00 straight pin 3H X 6 57 05 30 threaded bush - 57 05 0 threaded bush old version 3 57 05 06 0 valve seat ring intake oversize 57 0 35 5 valve seat ring exhaust oversize 5 57 05 0 valve guide intake oversize et_bt.frm Page: 00 KAT 7
959 03 03-0 7 6:59.0.00 6 57 05 0 valve guide exhaust oversize 7 900 5 003 00 circlip valve guide intake 900 5 005 00 circlip 6 valve guide exhaust 9 900 06 030 00 stud M X 35 0 900 06 06 00 stud M 6 X 900 0 003 00 stud M 6 X 900 06 03 00 stud M X 5 3 900 06 0 00 stud M X 900 06 05 00 stud M X 0 old version 900 06 09 00 stud M X 30 S 5 900 06 05 00 stud M X 0 6 57 0 5 valve cover intake 7 57 0 6 valve cover exhaust 900 3 00 0 sealing ring A X copper 9 57 0 35 tab washer 30 900 070 003 00 cap nut 6 M 3 57 05 09 intake valve,5 MM M >> 90 0 3 (3) 57 05 09 intake valve 9,9 MM M 90 0 >> 3 57 05 0 exhaust valve 7, MM M >> 90 675 (3) 57 05 0 exhaust valve,9 MM M 90 676 >> 33 57 05 7 washer 3 57 05 6 valve spring outer 35 57 05 5 valve spring inner 36 57 05 concave washer 37 57 05 3 valve collet 6 3 57 05 33 cap,0 MM mounting length 3 MM valid intake valve 57. 05.09 exhaust valve 507. 05.0 X (3) 57 05 3 cap,5 MM mounting length 3 MM valid intake valve 57. 05.09 exhaust valve 507. 05.0 (3) 57 05 35 cap 3,0 MM mounting length 3 MM valid intake valve 57. 05.09 exhaust valve 507. 05.0 X X et_bt.frm Page: 00 KAT 7
959 03 03-0 7 6:59.0.00 (3) 57 05 36 cap 3,5 MM mounting length 3 MM valid intake valve 57. 05.09 exhaust valve 507. 05.0 (3) 57 05 37 cap,5 MM mounting length 3 MM valid intake valve 57. 05.09 exhaust valve 507. 05.0 (3) 57 05 33 cap,0 MM mounting length MM valid intake valve 57. 05.09. exhaust valve 57. 05.0. (3) 57 05 3 cap,5 MM mounting length MM valid intake valve 57. 05.09. exhaust valve 57. 05.0. (3) 57 05 35 cap 3,0 MM mounting length MM valid intake valve 57. 05.09. exhaust valve 57. 05.0. X X X X X (3) 57 05 36 cap 3,5 MM mounting length MM valid intake valve 57. 05.09. exhaust valve 57. 05.0. (3) 57 05 37 cap,5 MM mounting length MM valid intake valve 57. 05.09. exhaust valve 57. 05.0. 39 57 05 6 o-ring 0 57 05 30 catch 57 0 sealing rubber 57 0 3 stopper 6 rubber 3 57 0 33 gasket I 57 0 3 gasket II 5 69 0 93 00 gasket oval 6 539 0 0 cylinder head nut 6-57 0 washer 6 7 57 03 90 00 cylinder piston $ 5 MM 57 03 07 piston ring I 9 57 03 0 piston ring II 50 57 03 09 oil scraper ring III 5 57 03 0 piston ring IV X X et_bt.frm Page: 003 KAT 7
959 03 03-0 7 6:59.0.00 5 57 03 03 piston pin 53 57 03 circlip 5 57 0 cylinder head gasket 55 57 0 30 cylinder head gasket 0, MM crankcase 56 57 0 30 cylinder head gasket 0,5 MM crankcase 57 57 0 30 cylinder head gasket,0 MM crankcase X X X et_bt.frm Page: 00 KAT 7
959 03 03-7 6:59.0.00 cylinder head cylinder piston - 69 0 007 00 cylinder head out valves picture NR.3-6,9+0,-0,-30 69 0 006 00 cylinder head out valves picture NR.3-30 69 0 00 00 cylinder head valves picture NR.3-3 3 900 06 0 00 stud M X 0 housing 57 0 stud housing and valve cover 5 57 0 0 housing camshaft 6 57 0 05 housing camshaft 7 57 0 36 lock housing 999 039 00 00 tab washer 6 housing 9 50 0 30 hexagon nut 6 0 57 0 3 threaded bush spark plug 900 0 03 00 straight pin 6 3H X 57 05 30 threaded bush CARRERA 600 GS/GT et_bt.frm Page: 00 KAT 7
959 03 03-7 6:59.0.00 3 57 05 06 0 valve seat ring intake oversize 57 0 35 5 valve seat ring exhaust oversize 5 57 05 0 valve guide intake oversize 6 57 05 0 valve guide exhaust oversize 7 900 5 003 00 circlip valve guide intake 900 5 005 00 circlip 6 valve guide exhaust 9 900 06 030 00 stud M X 35 0 900 06 06 00 stud M 6 X 900 0 003 00 stud M 6 X 900 06 03 00 stud M X 5 3 900 06 0 00 stud M X 900 06 09 00 stud M X 30 new design 5 900 06 05 00 stud M X 0 6 57 0 5 valve cover intake 7 57 0 6 valve cover exhaust 900 3 00 0 sealing ring A X copper 3 9 57 0 35 tab washer 30 900 070 003 00 cap nut 6 M 3 57 05 09 intake valve 9,9 MM 3 57 05 0 exhaust valve,9 MM 33 57 05 7 washer 3 57 05 6 valve spring outer 35 57 05 5 valve spring inner 36 57 05 concave washer 37 57 05 3 valve collet 6 3 57 05 33 cap,0 MM alternative parts: X 3 57 05 37 cap X,5 MM 39 57 09 05 o-ring 0 57 05 30 catch 57 0 sealing rubber 57 0 3 stopper 6 rubber 3 57 0 33 gasket I 57 0 3 gasket II 5 69 0 93 00 gasket oval 6 539 0 0 cylinder head nut 6-57 0 washer 6 7 69 03 03 00 cylinder piston $ 5 MM 69/0/ et_bt.frm Page: 00 KAT 7
959 03 03-7 6:59.0.00-69 03 03 0 cylinder piston $ 7,5 MM 57 03 07 piston ring $ 5 MM - 69 03 3 0 piston ring $ 7,5 MM 9 57 03 0 piston ring $ 5 MM - 69 03 35 00 bracket ring $ 7,5 MM 50 57 03 09 oil scraper ring $ 5 MM - 69 03 33 0 oil scraper ring $ 7,5 MM 69//3 69/0/ 69//3 69/0/ 69//3 5 57 03 0 oil slot ring $ 5 MM - 69 03 3 0 oil slot ring $ 7,5 MM 5 57 03 3 00 piston pin 53 57 03 circlip 5 PCG 0 9 00 cylinder head gasket 55 69 0 9 00 cylinder head gasket copper crankcase 0, MM X 56 69 0 9 0 cylinder head gasket aluminium crankcase 0,5 MM 57 69 0 9 0 cylinder head gasket aluminium crankcase,0 MM 69/0/ 69//3 X X et_bt.frm Page: 003 KAT 7
959 03 03-5 7 6:59.0.00 camshaft M >> 0 99 M >> 70 M >> 50 099 M >> 999 M >> 33 99 M >> 0 999-56 05 00 camshaft - VW - 369 05 00 camshaft gear wheel 66 05 03 0 wheel 66 05 03 0 wheel aluminium - 66 05 03 0 wheel X plastic material 3 369 05 036 valve pushrod M >> 79 M >> 30 59 X 539 05 00 valve pushrod 5 369 05 cam follower 6 56 05 cam follower 7 369 05 0 ball socket 56 05 0 circlip - 539 05 06 protective tube valve pushrod M 0 >> M 30 530 >> 9 369 05 5 rocker arm mounting M >> 79 M >> 30 59 0 369 05 0 washer 369 05 3 rocker shaft M >> 79 M >> 30 59 00 300 300 S 300 A 500 500 S 300 500 300 500 300 500 300 500 et_bt.frm Page: 00 KAT 7
959 03 03-5 7 6:59.0.00 369 05 3 adjusting screw M >> 79 M >> 30 59 3 - hexagon nut M X 369 05 037 rocker arm mounting M 0 >> M 30 530 >> 5 369 05 03 rocker shaft M 0 >> M 30 530 >> 6 369 05 7 rocker arm M 0 >> M 30 530 >> 7 369 05 3 adjusting screw M 0 >> M 30 530 >> - 539 05 05 spring rocker arm M 0 >> M 30 530 >> 300 500 300 500 300 500 300 500 300 500 300 500 et_bt.frm Page: 00 KAT 7
959 03 03-0 7 6:59.0.00 camshaft M 00 >> M 50 0 >> M 33 90 >> M 00 >> M 60 00 >> M 0 00 >> - camshaft alternative parts: - 66 05 0 00 camshaft gear wheel size 0-66 05 0 0 camshaft gear wheel - - 66 05 0 0 camshaft gear wheel - - 66 05 0 30 camshaft gear wheel + - 66 05 0 0 camshaft gear wheel + () - camshaft alternative parts: - 66 05 0 00 camshaft gear wheel 0-66 05 0 0 camshaft gear wheel - 300 300 S 500 500 S 600 600 S X 300/600 300/600 300/600 300/600 300/600 300/600 X 300 S 600 S 300 S 600 S 300 S 600 S et_bt.frm Page: 00 KAT 7
959 03 03-0 7 6:59.0.00-66 05 0 0 camshaft gear wheel - - 66 05 0 30 camshaft gear wheel + - 66 05 0 0 camshaft gear wheel + - gear wheel alternative parts: - 66 05 03 0 gear wheel 0 aluminium - 66 05 03 gear wheel - aluminium - 66 05 03 gear wheel - aluminium - 66 05 03 3 gear wheel + aluminium - 66 05 03 gear wheel - 66 05 03 gear wheel + aluminium 300 S 600 S 300 S 600 6 300 S 600 S 3 999 039 00 00 tab washer 3 900 075 0 00 hexagon-head bolt 3 M X 3 900 075 53 00 hexagon-head bolt 3 M X 6 5 N 03 99 straight pin 3 6 X 6 66 05 0 00 cam follower 300/600 X (6) 539 05 0 cam follower 300 S 600 S 7 66 05 0 0 valve pushrod cylinder grey cast iron 600/600 S (7) 66 05 06 00 valve pushrod cylinder aluminium PCG 05 3 00 protective tube 9 539 05 07 gasket 0 539 05 3 rocker arm bridge 539 05 5 rocker shaft long 539 05 6 rocker shaft short 3 369 05 7 rocker arm 539 05 rocker arm long 5 539 05 9 rocker arm short 6 539 05 05 spring 7 539 05 35 thrust washer X 0,50 MM (7) 539 05 36 thrust washer X 0,0 MM (7) 539 05 37 thrust washer X 0,60 MM N 0 6 circlip 6 X 9 900 07 0 00 nut M X 0 369 05 3 adjusting screw 900 07 06 00 hexagon-head bolt M 0 X 900 0 005 0 spring washer et_bt.frm Page: 00 KAT 7
959 03 03-5 7 6:59.0.00 driving mechanism valve control M 90 50 >> 9 000 CARRERA 500 GS/GT 57 05 903 intermediate shaft timing gear 57 05 7 filler rod 3 57 05 stopper 900 0 003 0 circlip 0 X 5 N 0 73 woodruff key 5 X 6,5 repair kit valve control see group /9/0-57 05 0 set comprising: picture 6, 7-57 05 05 set comprising: picture, 9 6 57 05 3 A bevel pinion A spiral right only together picture 7 7 57 05 3 A pinion A spiral left only together picture 6 et_bt.frm Page: 00 KAT 7
959 03 03-5 7 6:59.0.00 57 05 3 D bevel pinion D spiral left only together picture 9 9 57 05 3 D pinion D spiral right only together picture 0 57 05 6 thrust washer 57 07 0 gear wheel oil pump 57 05 69 washer 3 57 05 6 castle nut N 0 53 cotter pin 3 X 5 5 57 05 0 bearing sleeve 6 57 05 97 shim X 0,05 MM (6) 57 05 9 shim X 0,0 MM (6) 57 05 99 shim X 0,0 MM (6) 57 05 300 shim X 0,35 MM 7 57 05 9 bearing shell set 57 05 6 o-ring 9 57 05 93 bearing shell set 0 57 05 30 stopper 57 05 36 flange N 0 706 spring 3 X 6,5 3 57 05 70 shim X 0,05 MM (3) 57 05 7 shim X 0,0 MM (3) 57 05 7 shim X 0,0 MM (3) 57 05 73 exhaust socket X 0,35 MM 999 039 00 00 tab washer 5 50 0 30 hexagon nut 6 - see group /03/30 * et_bt.frm Page: 00 KAT 7
959 03 03-7 7 7:00.0.00 driving mechanism valve control 57 05 5 intermediate shaft timing gear CARRERA 600 GS/GT 69/ - 57 05 timing gear 69/ - 57 05 5 intermediate shaft timing gear 69.0..00 69///3-69 0 00 timing gear 69///3 - PCG 0 00 timing gear 69///3-900 0 039 00 straight pin timing gear 5 M 6 X 57 05 7 filler rod wood 69///3 3 57 05 stopper 900 0 003 0 circlip 0 X 5 N 0 73 woodruff key 5 X 6,5 6 57 05 0 set comprising: picture 6+7 57 05 05 set comprising: picture +9 0 57 05 6 thrust washer 69 07 53 00 gear wheel oil pump 57 05 69 washer 3 57 05 6 castle nut N 0 53 cotter pin 3 X 5 et_bt.frm Page: 00 KAT 7
959 03 03-7 7 7:00.0.00 5 57 05 0 bearing sleeve 6 57 05 97 shim 0,05 MM - 57 05 9 shim 0,0 MM - 57 05 99 shim 0,0 MM - 57 05 300 shim 0,35 MM 7 57 05 9 bearing shell set 7 57 05 90 bearing shell set X X X X 57 05 6 o-ring 9 57 05 3 bearing shell set 9 57 05 33 bearing shell set 0 57 05 30 stopper 57 05 36 flange N 0 706 spring 3 X 6,5 3 57 05 70 shim 0,05 MM - 57 05 7 shim 0,0 MM - 57 05 7 shim 0,0 MM - 57 05 73 exhaust socket 0,35 MM X X X X 999 039 00 00 tab washer 5 50 0 30 hexagon nut 6 - see group /03/3 * et_bt.frm Page: 00 KAT 7
959 03 03-30 7 7:00.0.00-57 05 03 set B comprising: picture,, 3 cylinder and cylinder valve control M 90 50 >> 9 000 repair kit valve control see group /9/0-57 05 06 set E comprising: picture (), (), (3) cylinder 3 and cylinlder - 57 05 0 set C comprising: picture 5, 6 cylinder and cylinder - 57 05 07 set F comprising: picture (5), (6) cylinder 3 and cylinlder 57 05 B vertical shaft long B spiral left cylinder and cylinder only together picture, 3 CARRERA 500 GS/GT et_bt.frm Page: 00 KAT 7
959 03 03-30 7 7:00.0.00 () 57 05 E vertical shaft long E spiral right cylinder 3 and cylinlder only together picture (), (3) 57 05 35 B bevel pinion B spiral right cylinder and cylinder only together picture, 3 () 57 05 35 E bevel pinion E spiral left cylinder 3 and cylinlder only together picture (), (3) 3 57 05 6 B pinion B spiral left cylinder and cylinder only together picture, (3) 57 05 6 E pinion E spiral right cylinder 3 and cylinlder only together picture (), () 57 05 6 o-ring 5 57 05 5 C vertical shaft short C spiral right cylinder and cylinder only together picture 6 (5) 57 05 5 F vertical shaft short F spiral left cylinder 3 and cylinlder only together picture (6) 6 57 05 35 C bevel pinion C spiral left cylinder and cylinder only together picture 5 (6) 57 05 35 F bevel pinion F spiral right cylinder 3 and cylinlder only together picture (5) 7 57 05 70 shim 0,05 MM (7) 57 05 7 shim 0,0 MM (7) 57 05 7 shim 0,0 MM (7) 57 05 73 shim 0,35 MM X X X X et_bt.frm Page: 00 KAT 7
959 03 03-30 7 7:00.0.00 57 05 36 flange 6 9 N 0 706 spring 6 0 57 05 93 bearing shell 57 05 93 bearing shell 999 039 00 00 tab washer 3 50 0 30 hexagon nut 57 05 o-ring 5 57 05 309 protective tube short 6 57 05 30 protective tube long 7 57 05 30 stopper 57 05 77 camshaft exhaust 9 57 05 76 camshaft intake 0 900 7 006 00 feather key A 6 X X 0 camshaft intake exhaust cylinder and cylinder (0) 900 7 005 00 feather key A 6 X X 6 camshaft intake exhaust cylinder 3 and cylinlder 57 05 3 feather key short camshaft intake exhaust cylinder and cylinder () 57 05 feather key long camshaft intake exhaust cylinder 3 and cylinlder 57 05 stopper 3 57 05 93 shim X 0,05 MM (3) 57 05 9 shim X 0,0 MM (3) 57 05 95 shim X 0,0 MM (3) 57 05 96 shim X 0,35 MM 57 05 30 bearing sleeve 5 57 05 6 spacer 6 57 05 7 filler rod 7 57 05 306 bearing sleeve 57 05 66 control cams 9 57 05 driver stud 30 57 05 79 driver 3 900 095 003 00 roll pin,5 X 6 (3) 57 05 03 adjusting screw old version 3 57 05 39 adjusting screw 33 57 05 9 valve lever 3 57 05 63 valve lever spring 35 900 0 00 0 spring washer B 6 36 900 076 00 0 hexagon nut M 6 et_bt.frm Page: 003 KAT 7
959 03 03-30 7 7:00.0.00 37 57 05 3 retaining bar et_bt.frm Page: 00 KAT 7
959 03 03-3 7 7:00.0.00 valve control 57 05 03 vertical shaft long set B comprising: picture -3 cylinder and cylinder () 57 05 06 vertical shaft long set E comprising: picture -3 cylinder 3 and cylinlder 57 05 6 o-ring 5 57 05 0 vertical shaft short set C comprising: picture 5+6 cylinder and cylinder (5) 57 05 07 vertical shaft short set F comprising: picture 5+6 cylinder 3 and cylinlder 7 57 05 70 shim 0,05 MM - 57 05 7 shim 0,0 MM - 57 05 7 shim 0,0 MM X X X CARRERA 600 GS/GT et_bt.frm Page: 00 KAT 7
959 03 03-3 7 7:00.0.00-57 05 73 shim X 0,35 MM 57 05 36 flange 6 9 N 0 706 spring 6 3 X 6,5 0 57 05 3 bearing shell 0 57 05 33 bearing shell 57 05 93 bearing shell 57 05 93 bearing shell 999 039 00 00 tab washer 3 50 0 30 hexagon nut 57 05 o-ring 5 57 05 309 protective tube short 6 57 05 30 protective tube long 7 57 05 30 stopper 57 05 77 camshaft exhaust 9 57 05 76 camshaft intake 0 900 7 006 00 feather key A 6 X X 0 camshaft intake exhaust cylinder and cylinder (0) 57 05 feather key long camshaft intake exhaust cylinder 3 and cylinlder 57 05 3 feather key short camshaft intake exhaust cylinder and cylinder () 900 7 005 00 feather key long camshaft intake exhaust cylinder 3 and cylinlder 57 05 stopper 3 57 05 93 shim X 0,05 MM - 57 05 9 shim X 0,0 MM - 57 05 95 shim X 0,0 MM - 57 05 96 shim X 0,35 MM 57 05 30 bearing sleeve 5 57 05 6 spacer 6 57 05 7 filler rod 7 57 05 306 bearing sleeve 57 05 66 control cams 9 57 05 driver stud 30 57 05 79 driver 3 900 095 003 00 roll pin,5 X 6 3 57 05 39 adjusting screw 33 57 05 9 valve lever et_bt.frm Page: 00 KAT 7
959 03 03-3 7 7:00.0.00 3 57 05 63 valve lever spring 35 900 0 00 00 spring washer B 6 36 900 076 00 0 hexagon nut M 6 37 57 05 3 bracket - 57 05 3 bracket et_bt.frm Page: 003 KAT 7
959 0 0-00 7 7:00.0.00 engine lubrication M >> 67 000 M >> 00 66 07 0 0 oil cooler 9 0 3 00 sealing ring 3 900 0 00 0 spring washer A 50 0 30 hexagon nut 5 56 07 00 oil filter 6 56 07 9 gasket 7 56 07 7 insert - sealing ring 9 - hexagon-head bolt 0 56 09 30 restraining strap 900 07 3 0 hexagon-head bolt M X 5 56 07 0 support oil filter 3 900 07 03 0 hexagon-head bolt M 6 X N 0 6 5 spring washer B 6 5 999 5 003 0 washer 6 900 076 00 0 hexagon nut M 6 7 900 06 00 0 screw socket LL 6 539 07 hose 9 539 07 3 distributing piece 0 N 03 0 3 sealing ring 3 A 0 X 6 539 07 banjo bolt 900 05 00 0 screw socket LL 6 M 300 /S 600 600 S et_bt.frm Page: 00 KAT 7
959 0 0-00 7 7:00.0.00 3 900 0 00 0 sealing ring X LL 6 900 0 00 0 union nut X ALL 5 539 07 6 hose 6 539 07 0 piston relief valve 7 539 07 0 spring relief valve 900 3 0 70 sealing ring C 6 X 0 9 999 06 00 0 screw plug 30 900 3 00 30 sealing ring A X 0 X,5 3 66 07 05 0 sender oil temperature electric 3 539 07 0 oil pump 33 539 07 0 housing roller 3 539 07 0 housing 35 539 07 6 roller 36 539 07 0 drive shaft 37 539 07 5 oil pump gear 3 539 07 0 gasket 39 539 07 09 gasket lid 0 539 07 lid 539 07 7 sealing ring 369 05 7 thrust washer X 0, MM () 369 05 79 thrust washer 0,6 MM X () 369 05 70 thrust washer X 0,5 MM 3 369 05 70 pinion 900 3 00 0 sealing ring A 0 X CU 5 369 05 703 pressure screw 6 900 075 057 0 hexagon-head bolt M 6 7 900 0 00 0 spring washer B 6 539 07 076 guide tube oil level dipstick 5 MM () 539 07 79 guide tube oil level dipstick 75 MM 9 999 70 006 0 sealing ring 50 66 07 070 oil level dipstick 35 MM (50) 539 07 07 oil level dipstick 5 MM 5 539 07 075 bleeder - 50 07 070 bleeder 5 connection piece - 369 07 70 tab spring 5-369 07 703 sealing ring bleeder connection piece 5 539 07 76 sealing ring 53 000 97 30 sealing ring 5 900 075 07 0 hexagon-head bolt M 6 X 5 55 N 0 5 7 washer 6, 5 et_bt.frm Page: 00 KAT 7
959 0 0-00 7 7:00.0.00 56 900 076 00 0 hexagon nut M 6-369 0 washer et_bt.frm Page: 003 KAT 7
959 0 0-05 7 7:00.0.00 engine lubrication M 67 00 >> M 0 >> 66 07 0 0 oil cooler A 66 0 3 sealing ring 66 0 3 00 sealing ring 3 900 0 00 0 spring washer 3 B6 - N 0 5 7 washer 6, 900 076 00 0 hexagon nut 3 M 6 5 66 07 5 00 piston relief valve 6 999 5 06 00 spring relief valve 7 999 5 06 00 spring relief valve 900 3 05 70 sealing ring 3 C X () 900 3 05 70 sealing ring C X M 67 00 >> 6 97 M 0 >> 707 9 999 06 00 0 screw plug (9) 999 06 00 0 screw plug M 6 9 >> M 70 >> 0 539 07 075 bleeder 539 07 76 sealing ring 000 97 30 sealing ring 3 900 07 03 0 hexagon-head bolt M 6 X 900 0 00 0 spring washer B 6 600 600 S 600 600 S 600 600 S et_bt.frm Page: 00 KAT 7
959 0 0-05 7 7:00.0.00 5 900 076 00 0 hexagon nut M 6 6 539 07 7 guide tube 7 66 07 070 oil level dipstick 56 07 00 oil filter 9 56 07 9 gasket 0 56 07 7 insert 900 3 006 5 sealing ring A X CU - FRAM - () 900 3 09 0 sealing ring A 6 X CU - HENGST - 56 07 0 support oil filter 3 900 07 03 0 hexagon-head bolt M 6 X 7 999 5 003 0 washer 5 900 0 00 0 spring washer B 6 6 900 076 00 0 hexagon nut M 6 7 56 09 30 restraining strap 900 07 3 0 hexagon-head bolt M X 5 9 900 06 00 0 screw socket LL 6 M 30 900 0 00 0 union nut 3 ALL 6 3 900 0 00 0 sealing ring 3 LL 6 3 900 05 00 0 screw socket LL 6 M 33 66 07 hose 3 539 07 6 hose 35 999 35 00 0 screw socket 36 900 3 006 5 sealing ring A X CU 37 N 03 0 3 sealing ring A 0 X 6 CU M 67 00 >> 6 97 M 0 >> 707 (37) N 03 0 3 sealing ring A 0 X 6 CU M 6 9 >> M 70 >> 3 369 0 washer M 6 9 >> M 70 >> 39 66 07 0 distributing piece 0 66 07 07 intermediate piece 66 07 0 banjo bolt M 67 00 >> 6 97 M 0 >> 707 () 66 07 banjo bolt M 6 9 >> M 70 >> N 03 9 sealing ring A X 0 CU 3 66 07 05 0 sender oil temperature electric 90 63 57 0 oil pressure switch 5 539 07 6 roller 6 539 07 0 drive shaft 7 539 07 5 oil pump gear 539 07 lid 9 N 03 07 pin 3 M 6 X 50 369 05 70 pinion 5 369 05 7 thrust washer 0, MM X 600 600 S 600 600 S 600 600 S 600 600 S 600 600 S et_bt.frm Page: 00 KAT 7
959 0 0-05 7 7:00.0.00 (5) 369 05 79 thrust washer 0,6 MM (5) 369 05 70 thrust washer 0,5 MM 5 900 3 00 0 sealing ring A 0 X CU X X 53 369 05 703 pressure screw 5 539 07 7 sealing ring 55 369 05 707 washer 56 539 07 09 gasket 57 900 0 00 0 spring washer B 6 5 900 076 00 0 hexagon nut M 6 59 - deleted 60 66 0 lid 6 000 97 36 sealing ring lid 6 66 07 75 retaining bracket 63 900 0 00 0 spring washer B 6 50 0 30 hexagon nut 65 66 07 076 oil pipe 66 66 07 0 screw plug et_bt.frm Page: 003 KAT 7
959 0 0-07 7 7:0.0.00 engine lubrication oil cooler 66 07 07 oil cooler - 69 07 0 0 plate oil cooler - 900 36 00 0 union A 3 plate - 900 030 00 0 tab washer - 66 0 3 00 sealing ring - 900 076 00 0 hexagon nut M 6-900 07 03 00 lock ring B 6-69 07 03 00 bearing oil cooler /L - 69 07 0 00 bearing oil cooler - 69 07 9 00 rubber ply oil cooler - N 00 5 3 hexagon-head bolt M 6 X - N 0 5 7 washer 6, - 900 07 03 00 lock ring B 6-900 076 00 0 hexagon nut M 6-69 07 00 air duct upper front - 69 07 00 air duct upper front /R /L /R CARRERA 600 GS/GT 69///3 et_bt.frm Page: 00 KAT 7
959 0 0-07 7 7:0.0.00-69 07 3 00 air duct upper rear - 69 07 00 air duct upper rear /L /R - 900 076 00 0 hexagon nut M 6-900 07 03 00 lock ring B 6-900 075 00 0 hexagon-head bolt 6 M 6 X - 900 05 03 00 lock ring 6 B 6 - N 0 5 7 washer 6 6, - 69 07 5 00 air duct /L lower - 69 07 6 00 air duct /R lower - N 00 0 3 hexagon-head bolt M 6 X 0-900 07 03 00 lock ring B 6-000 97 50 rubber sleeve - 69 07 6 00 bracket 55 MM oil cooler long and round hole - N 00 5 3 hexagon-head bolt M 6 X 5-900 075 0 0 hexagon-head bolt M 6 X - 900 07 03 00 lock ring B 6 - N 0 5 7 washer 6, - 69 07 63 00 spacer sleeve $ 5 X 0 MM - 900 07 09 0 hexagon-head bolt M 6 X 5-900 076 00 0 hexagon nut M 6 - N 0 5 7 washer 6, - 900 07 03 00 lock ring B 6 - N 00 37 5 hexagon-head bolt M 6 X 35 - N 0 5 7 washer 6, - 900 07 03 00 lock ring B 6-69 07 65 00 cover plate oil cooler - 900 076 00 0 hexagon nut 900 099 00 0 threaded joint EL 5 3 69 07 35 00 oil hose 69 07 3 00 pipeline I 5 69 07 3 00 pipeline II - 69 07 357 00 retaining bar 3-900 07 037 0 hexagon-head bolt 3 M X 35-900 07 05 00 lock ring 3 B - 900 076 03 0 hexagon nut 3 M - 900 05 007 0 washer, et_bt.frm Page: 00 KAT 7
959 0 0-07 7 7:0.0.00-999 00 50 hose piece X X 30 MM - 999 70 03 50 rubber sleeve X 3 X 7 6 900 099 003 0 t-connecting socket QL 5 6 et_bt.frm Page: 003 KAT 7
959 0 0-0 7 7:0.0.00 oil tank M 90 50 >> 9 000 57 07 05 oil tank F 55 00 >> 55 67 F 6 009 >> 6 3 F 0 7 >> 030 () 57 07 05 oil tank F 55 6 >> F 6 3 >> F 03 >> 57 07 05 filler neck oil tank 57.07.05 oil tank F 55 00 >> 55 67 F 6 009 >> 6 3 F 0 7 >> 030 () 57 07 05 filler neck oil tank 57.07.05. F 55 6 >> F 6 3 >> F 03 >> 3 50 07 535 hose piece oil tank 57.07.05 F 55 00 >> 55 67 F 6 009 >> 6 3 F 0 7 >> 030 (3) 57 07 9 0 hose piece oil tank 57.07.05. F 55 6 >> F 6 3 >> F 03 >> 999 5 0 hose clamp * 5 PCG 07 7 00 fuel tank cap 6 57 07 055 strainer 7 900 3 06 30 sealing ring A 30 X 3 900 003 00 screw plug CM X,5 CARRERA 500 GS/GT et_bt.frm Page: 00 KAT 7
959 0 0-0 7 7:0.0.00 9 66 07 05 0 sender 0 900 3 007 30 sealing ring A X 57 07 535 oil level dipstick 900 075 07 00 hexagon-head bolt 3 M X 0 3 900 07 05 00 lock ring 3 B 900 076 03 00 hexagon nut M 5 550 07 6 breather hose I 6 550 07 7 breather hose II 7 07 0 oil hose M >> 90 60 (7) 57 07 0 oil hose M 90 6 >> 07 0 oil hose M >> 90 60 () 57 07 0 oil hose M 90 6 >> F >> 00 39 F >> 6 73 F >> 3 () 57 07 0 oil hose F 00 30 >> F 6 735 >> F 3 5 >> 9 07 03 oil hose F >> 00 39 F >> 6 73 F >> 3 (9) 07 03 oil hose F 00 30 >> F 6 735 >> F 3 5 >> 0 900 5 003 0 cap nut M X,5 900 00 00 lid 3 900 3 0 30 sealing ring A X 9 3 900 3 009 30 sealing ring A X 999 5 09 0 hose clamp 3 5 PCG 07 9 00 oil filter - 550 07 9 0 cork gasket oil filter 6 900 9 00 0 double socket 3 7 900 3 0 30 sealing ring A X 9 900 07 05 00 lock ring B 9 900 076 03 00 hexagon nut M 30 57 07 03 support 3 900 07 0 00 hexagon-head bolt M 6 X 5 3 900 07 03 00 lock ring B 6 33 57 07 507 clip filler neck 57.07.05 (33) 57 07 507 clip filler neck 57.07.05. 3 900 076 00 0 hexagon nut M 6 35 900 0 0 00 pan-head screw M 6 X 5 36 900 075 0 00 hexagon-head bolt M 6 X 5 37 57 07 angled pipe et_bt.frm Page: 00 KAT 7
959 0 0-0 7 7:0.0.00 3 57 07 9 hexagon nut M X,5 39 57 07 5 angled pipe 0 57 07 hexagon nut M X,5 900 36 00 0 union A 3 900 36 003 0 union A 6 3 57 07 5 insulating piece F 55 00 >> 55 67 F 6 009 >> 6 3 F 0 7 >> 030 (3) 57 07 5 insulating piece F 55 6 >> F 6 3 >> F 03 >> 57 07 55 insulating piece 5+6 - not available * 7 6 50 00 00 protective plate 900 0 00 00 pan-head screw 3 M 6 X 9 900 075 0 00 hexagon-head bolt M 6 X 5 50 N 0 5 7 washer 5 6, 5 900 07 03 00 lock ring B 6 et_bt.frm Page: 003 KAT 7
959 0 0-7 7:0.0.00 oil tank oil filter 69 07 063 00 oil tank - 6 50 00 00 protective plate oil tank 69 07 60 00 filler neck 3 57 07 9 0 hose piece 57 07 507 clip 5 900 0 0 00 pan-head screw M 6 X 5 6 999 5 07 0 hose clamp X 7 999 00 00 catch - 57 07 5 covering plate filler neck - 69 07 9 00 covering plate pressure line - 90 0 030 0 screw plug - 900 3 007 30 sealing ring A X - 57 07 055 strainer - 900 3 06 30 sealing ring A 30 X 3 strainer CARRERA 600 GS/GT 69///3-66 07 05 0 sender 69/ - 66 07 06 00 remote temperature sensor 69//3-57 07 535 oil level dipstick PCG 07 9 00 oil filter - 900 9 00 00 double socket - 900 3 0 30 sealing ring A X 9 3 et_bt.frm Page: 00 KAT 7
959 0 0-7 7:0.0.00-69 07 9 00 screw socket - 999 5 00 0 ring fitting - 57 07 50 00 support oil filter - 900 07 0 00 hexagon-head bolt M 6 X 5-900 07 03 00 lock ring - 57 09 35 spacer sleeve $ X 9 57 07 03 oil hose 0 900 006 50 oil hose 0 X 350 900 00 50 hose 0 X 70 900 009 50 hose 0 X 750-69 07 739 00 hose housing and bleeder container 3 69 07 737 00 tube 900 00 50 hose 0 X 95-999 5 09 0 hose clamp X 5 69 07 30 00 oil hose - 900 30 00 0 connection piece A 6/3-900 3 0 30 sealing ring 6 69 07 3 0 oil hose - 69 07 3 00 union engine housing - 900 3 009 30 sealing ring A X - 900 39 003 00 banjo bolt A 6-900 3 0 30 sealing ring A X 9 7 69 07 7 00 oil thermostat - 900 36 003 00 union - 900 3 009 30 sealing ring 3 A X 69 07 37 00 oil hose 9 69 07 36 00 oil hose 0 69 07 03 00 pipeline VII - 999 005 50 hose piece 69 07 03 00 pipeline 900 099 00 0 bracket threaded joint KL 5-69 07 365 00 seat 3 69 07 35 00 pipeline V 69 07 36 00 pipeline 5 900 099 00 0 bracket threaded joint UL 5 6 69 07 33 00 pipeline 7 69 07 3 00 pipeline - 69 07 363 00 pipe clamp - 900 075 05 00 hexagon-head bolt M X 5-900 07 05 00 lock ring B - 900 076 03 0 hexagon nut M et_bt.frm Page: 00 KAT 7
959 0 0-5 7 7:0.0.00 oil pump CARRERA 600 GS/GT 57 07 0 oil pump 69/0-69 07 00 0 oil pump 69///3 57 07 00 gasket 3 900 0 00 00 spring washer B 6 900 07 0 00 hexagon-head bolt M 6 X 5 900 3 00 0 sealing ring A 6 X 6 900 070 00 00 cap nut 69/0 M 6 (6) 900 05 00 0 cap nut M 6 69///3 et_bt.frm Page: 00 KAT 7
959 05 05-00 7 7:0.0.00 air cooling () 369 06 9 air guide housing M >> 79 M >> 30 59 300 500 () 56 06 00 air guide housing A 300 /S 66 06 03 air guide housing 600 black () 66 06 03 air guide housing 600 S silver 539 06 6 stopper 3-999 703 03 50 stopper compensating line 3 369 0 05 bearing bracket 3 air guide housing 539 06 5 rubber sleeve 3 5 6 05 6 00 rubber sleeve 3 6 66 06 00 nut impeller 7 66 06 0 00 impeller 56 06 0 cover disc 9 56 06 0 washer X 0 56 06 03 drive plate 539 06 0 hub 539 06 0 flange 3 66 06 05 0 lid N 00 0 3 hexagon-head bolt 6 M 6 X 0 5 900 0 00 0 spring washer B 6 6 900 076 00 0 hexagon nut M 6 7 56 06 590 thermostat 900 075 07 0 hexagon-head bolt M X 5 et_bt.frm Page: 00 KAT 7
959 05 05-00 7 7:0.0.00 9 900 0 00 0 spring washer B 0 56 06 59 connecting rod upper 56 06 069 connecting rod lower ball socket clamping piece and hexagon nut 900 076 006 0 hexagon nut M 5 3 900 69 00 0 ball socket A 900 07 0 0 hexagon-head bolt M 6 X 5 900 0 00 0 spring washer B 6 6 900 076 00 0 hexagon nut M 6 7 56 06 065 flap 56 06 06 connection piece 9 56 06 063 ventilation tube /L (9) 56 06 06 ventilation tube /R (30) 369 06 07 air duct /L 30 66 06 0 00 air duct /L A (30) 369 06 air duct /R (30) 66 06 0 00 air duct /R A 3 539 06 5 spring 3 539 06 6 tension spring (33) 369 06 30 connecting rod /L (33) 369 06 3 connecting rod /R 33 539 06 57 connecting rod A 3 369 06 9 cover plate engine 35 369 06 39 tread 30 MM 36 539 06 605 rubber sleeve 37 66 06 3 00 cover plate fuel pump 3 539 06 56 cover plate engine 39 539 06 65 cover plate 0 539 06 5 cover plate () 369 06 cover plate engine PCG 06 56 00 cover plate engine it is necessary to rework A 369 06 39 rubber moulding 3 539 06 637 cover plate /V/L upper (3) 539 06 63 cover plate /V/R upper 539 06 639 cover plate /H/L upper () 539 06 60 cover plate /H/R upper 5 539 06 66 support cover plate 6 N 00 0 3 hexagon-head bolt M 6 X 0 7 900 0 00 0 spring washer B 6 () 369 06 5 cover plate lateral 539 06 57 cover plate lateral cast elbow 5. 0.03/03 :00 300 500/57 600 /S et_bt.frm Page: 00 KAT 7
959 05 05-00 7 7:0.0.00 () 50 06 7 cover plate lateral sheet metal elbow 5. 0.033/03 5/600 S 9+50 - deleted * 5 N 00 0 3 hexagon-head bolt M 6 X 0 5 900 0 00 0 spring washer B 6 53 900 0 0 0 pan-head screw M 6 X 5 N 0 5 7 washer A 6, - 999 05 0 0 washer 6, X X,6 55 369 06 0 cover plate lateral (55) 369 06 cover plate lateral 6 6 /L /R 56 369 06 39 tread 56 369 06 39 rubber moulding 57 506 06 05 baffle plate /L (57) 506 06 06 baffle plate /R 5 506 06 0 clamp et_bt.frm Page: 003 KAT 7
959 05 05-05 7 7:0.0.00 air cooling 57 06 30 engine cover /V 57 06 3 engine cover /L () 57 06 3 engine cover /R 3 57 06 30 engine cover /H 57 06 3 strut /L 5 57 06 3 strut /R - 900 075 0 00 hexagon-head bolt 6 M 6 X 5-900 075 00 00 hexagon-head bolt M 6 X - 900 07 03 00 lock ring B 6-900 076 00 0 hexagon nut M 6 6 57 06 306 gasket upper 7 57 06 30 rubber moulding 95 MM long 57 06 35 0 sealing rubber 9 999 70 00 50 rubber sleeve 0 539 09 0 rubber cap 57 06 533 lower part /L air duct () 57 06 53 lower part /R air duct 57 06 05 cover plate connecting piece /L () 57 06 05 cover plate connecting piece /R 3 57 06 053 cover plate /H/L (3) 57 06 556 cover plate /H/R CARRERA 500 GS/GT et_bt.frm Page: 00 KAT 7