3.5 million two-cycle engines built since 1940 Nearly 500,000 still in operation around the world $100 million in parts inventory to cover your needs Series 53, 71, 92 and 149 Engines Over 2,500 factory trained technicians Nearly 2,000 service locations to keep you up and running 13400 Outer Drive, West Detroit, MI 48239-4001 313.592.5000 www.detroitdiesel.com 2005 Detroit Diesel Corporation. All rights reserved. Detroit Diesel, DDEC, POWER GUARD, POWER Trac, POWER COOL and Spinning Arrows Design are registered trademarks of Detroit Diesel Corporation. 6SA0072 0501 As technical advancements continue, specifications will change. Printed in U.S.A. Maintenance, Repair, Overhaul and Replace/Repower Solutions
2 Cycle Engine Maintenance, Repair, Overhaul and Replace/Repower Options Our name stands above all others in the industry for quality, dependability and performance... Always choose genuine Detroit Diesel products. Whether you re... changing the oil in your 6V92 replacing the blower on your 4-71 replacing the 8V71 engine in your bus Detroit Diesel has you covered with quality genuine DDC parts. Maintenance Repair PERFORMANCE PRODUCTS ENGINE COMPONENTS Genuine DDC 2-Cycle new and reliabilt remanufactured parts and engines are built to the latest Detroit Diesel engineering specifications, so you can be assured of exacting quality and a great value. Best of all, DDC genuine parts are backed by a Detroit Diesel warranty and serviced by the vast network of authorized distributors and dealers. Overhaul OVERHAUL & LONG BLOCKS Replace/Repower REMANUFACTURED ENGINES
Maintenance Detroit Diesel maintenance products are engineered specifically for DDC engines to maximize engine performance. A full line of preventative maintenance products assist you in prolonging engine life. POWER GUARD Oil And Fuel Filters POWER COOL Antifreeze/Coolant POWER GUARD Oil POWER Trac Coolant Analysis POWER Trac Oil Analysis POWER Trac Coolant Test Strips Oil and fuel filters designed for your Detroit Diesel engine offer maximum engine protection Computer controlled double-lock seams prevent leaks Formulated with high efficiency materials to ensure proper filtering Engineered gasket material for top performance in all environmental conditions with easy installation and removal Heavy duty engine coolant that is pre-charged with supplemental coolant additives to help prevent inhibitor dropout, scale deposits and gel problems Pre-charged with supplemental coolant additives saving you labor time Can be recharged with POWER COOL Supplemental Coolant Additives Prevents inhibitor dropout, scale deposits and gel problems frequently associated with diesel engine cooling systems Designed for heavy duty 2-cycle commercial on-highway and off-highway equipment to satisfy the critical lubrication needs of diesel engines in low-emission highway applications Low ash formula minimizes exhaust deposits and valve burning which lead to premature failure Minimizes engine rust and oil foaming which helps you get the most out of your engine Reduces slipper bushing wear and prevents liner and ring scuffing that translates to longer component life and a higher return on your equipment dollar. Forty percent of engine downtime is related to coolant maintenance. POWER Trac helps prevent cooling system repairs. Measures coolant condition, inhibitor strength, water quality, and corrosion products Provides extensive evaluation of coolant and factory recommendations for correction Monitors your engine lubricating oil and helps to identify a problem prior to a catastrophic engine failure Digital spectrometer measures the quantities of 21 wear metals to help extend engine life by detecting and correcting lubricant contamination Tests on your oil sample are also conducted to detect oil dilution, soot loading and viscosity breakdown conditions that could contribute to equipment and oil degradation Extended oil drain intervals require mandatory oil analysis and DDC pre-approval Oil analysis available from regional labs Quick Results! Each Power Trac coolant test strip checks for freeze point (EG & PG Coolants), nitrite levels and molybdate contamination Easy 1 minute field test ensures your engine is properly protected Designed exclusively for POWER COOL chemistry to guarantee proper cooling Available as single, foil wrapped strips, in a 10 count bottle or 50 count bottle for use in the field or in the shop
Repair reliabilt Engine Components reliabilt goes beyond the remanufacturing process. While the reliabilt process closely parallels the remanufacturing process, there are some distinct differences in the reliabilt methodology. reliabilt products are fully remanufactured to Detroit Diesel s current standards. Updates and specification modifications are incorporated into the assembly, making them comparable to new replacement parts. When cores are received with non-genuine parts attached, the non-genuine parts are scrapped and destroyed. Wear items are replaced with genuine Detroit Diesel parts and salvageable items are restored to factory specifications. After the component is reassembled, it is subjected to rigorous functional testing and a thorough inspection to assure quality. When you purchase a reliabilt product you are assured of restored, predictable service life. No other remanufacturer has access to current Detroit Diesel specifications, quality audits or insight on progressive modifications. Turbochargers are completely remanufactured to exacting OEM specifications, ensuring performance and uptime. Both the turbine and compressor wheels are balanced separately and together. Radial and axial endplay are checked to ensure compliance to critical tolerances. Conversion programs are available to upgrade former turbocharger designs to a different turbocharger type. Bushings are replaced 100% Turbine wheels CNC machined to blueprint specifications All water pumps are available with the unitized seal to reduce the likelihood of leaks. The carbon seal pump core will be accepted at no charge and updated when upgrading to the unitized seal pump. The older style Gitts pump is automatically upgraded to newer standards. Water pumps are supplied with appropriate mounting gaskets and seals (except Series 149). Rotors and housings remanufactured to new OEM specifications utilizing the latest metal recovery technologies to ensure reliable performance. Fuel Pumps Remanufactured and flow tested to Detroit Diesel specifications. Gear pockets and gears are matched to ensure maximum performance. Injectors are manufactured for consistent performance All nozzles are replaced with new parts Calibrated at full rack and at idle Opening pressures set to factory specifications Crankshafts Subjected to a series of rigorous tests on our Coordinate Measuring Machine. This state-of-the-art computer driven robot, which measures in forty millionths resolution, runs a complex battery of tests on every crankshaft. Its proven repeatability offers the ultimate verification of crankshaft blueprint specifications compliance. The comprehensive steps ensure trouble-free performance. Connecting Rods Maximum life ensured quality Honed and gauged to current blueprint specification Checked for bend and twist in accordance to the latest blueprint specifications 100% new bushings When you choose reliabilt products you get factory quality, optimum performance and more value for your money. reliabilt heads are offered in a number of different configurations. The product that is right for you will depend on your current head casting and your engine application. Magnetic particle tested for cracks 100% vacuum tested for leaks Valve seats machined to OEM specifications These processes ensure the highest quality cylinder heads. Starters And Alternators Maximum durability Remanufactured and tested to OEM specifications All With A12 Month Warranty
Overhaul reliabilt Long Blocks Only genuine Detroit Diesel new and reliabilt remanufactured parts can guarantee the right fit and function when you overhaul your engine. No matter what level overhaul your engine needs from inframe to complete - Detroit Diesel has the parts you need to perform your overhaul correctly. All Detroit Diesel reliabilt parts come with a 12 month warranty against defects in material and workmanship and are guaranteed to meet/exceed all DDC factory specifications. Detroit Diesel knows that no one can visually inspect an engine and know for sure what condition the major castings are in. Or even in instances where catastrophic damage is visible, it can still be difficult to measure the extent of damage that has occurred. The solution -- a reliabilt remanufactured long block assembly. The Choice A reliabilt remanufactured long block assembly includes: Cylinder Block Gear Train Cylinder Kits Rear End Plate Crankshaft (.020 max) Camshaft(s) These quality long block assemblies are remanufactured using genuine DDC parts to Detroit Diesel Corporation's exacting specifications. A reliabilt long block assembly carries our full one-year warranty. This warranty is honored by all Detroit Diesel distributors and authorized service dealers. How It Works As long as your long block has no visible damage to the major castings, you will not be charged back for any non-rebuildable castings that are discovered when we disassemble the core. Simply put, if the damage is hidden, you will not be charged back regardless of what is found. Furthermore, if the core does have visible damage to any of the major castings, you pay only the unacceptable core charge no matter how extensive the damage. This means, for the first time, you can accurately calculate your cost to overhaul...even in instances where an engine has suffered visible damage. Front Cam Weights Oil Pump Drive Gear (53 Series) Cylinder Heads with operating mechanism A reliabilt plus remanufactured long block assemblies are an excellent choice when the application demands additional new part content. They come equipped with the same content as the reliabilt long block, plus: New crankshaft New cylinder head castings (equipped with new valves and springs) Cylinder block with a maximum oversized cylinder bore of.010
Replace/Repower reliabilt Remanufactured Engines Remanufactured Engines Many rebuilders replace only failed components and a short list of wear items. That s fine if you can carry the risk of unpredictable service life. Restoring your engine to the latest performance specification is a fundamental requirement of our remanufacturing process. That s where the reliabilt engine differs from competitive rebuilt engines in the marketplace. The Detroit Diesel remanufacturing process starts with the complete disassembly of the engine core. When engine cores are received with non-genuine part content, the non-genuine parts are scrapped. Each constituent part is cleaned, inspected, tested, qualified and restored to Detroit Diesel blueprint standards. Wear items are replaced with genuine Detroit Diesel parts. All reliabilt engine components are upgraded to include the latest design improvements. Every reliabilt engine is dynamometer tested to validate performance and ensure customer satisfaction. All engines are tested on Detroit Diesel factory specified dynamometers using Detroit Diesel new engine test protocol. No other remanufacturer or rebuilder has access to Detroit Diesel specifications or insight into ongoing product modifications. Only with reliabilt can you be assured that the product performs to Detroit Diesel specifications. Warranty Coverage reliabilt remanufactured engines are covered by a 1 year/100,000 mile warranty serviced at any authorized DDC location around the world. Protecting Your Investment: Extended Power Protection Plans (P3) Are Also Available: Extended service coverages up to 5 year/300,000 miles are available for purchase with a reliabilt remanufactured engine. Should you ever require service inside or outside of the warranty or P3 period, there are over 2,000 trained factory authorized locations to serve you.