383-440 MOPAR B/RB COMPRESSOR/ALTERNATOR BRACKET 6002 8865 GOLL ST. - SAN ANTONIO, TX. - 78266 ph.20-654-77 - fax 20-654-33 90200 REV A 7/27/09 COMP/ALT INST PG OF
Table of Contents PAGES. 2. 3. 4. 5. 6. 7. 8. 9. 0.. COVER TABLE OF CONTENTS PACKING LIST / DISCLAIMER COMPRESSOR INSTALLATION FOR 383-440 MOPAR FIGURE LONG BOSS WITHOUT POWER STEERING FIGURE 2 LONG BOSS WITH POWER STEERING FIGURE 3 SHORT BOSS WITHOUT POWER STEERING FIGURE 4 SHORT BOSS WITH POWER STEERING FIGURE 5 ALTERNATOR INSTALLATION FOR 383-440 MOPAR FIGURE 6 ALTERNATOR BRACKET INSTALLATION FIGURE 7 PACKING LIST 90200 REV A 7/27/09 COMP/ALT INST PG 2 OF 2
No. QTY. PART No. DESCRIPTION BRACKET KIT 6002. 2. 3. 4. 5. 66000 6600 66002 66003 904 FRONT COMP BRACKET REAR COMP BRACKET FRONT ALT BRACKET REAR ALT BRACKET 383-440 MOPAR COMP/ALT HARDWARE KIT **BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 5 DAYS. AFTER 5 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS. 2 3 4 5 3 90200 REV A 7/27/09 COMP/ALT INST PG 3 OF
COMPRESSOR INSTALLATION FOR 383-440 MOPAR THIS BRACKET IS DESIGNED FOR 383-440 MOPAR WITH POWER STEERING OR WITHOUT POWER STEERING. USE WITH OEM 2 GROOVE WATER PUMP PULLEY / OEM 4 GROOVE CRANKSHAFT PULLEY. IF PULLEYS NEEDED: BOUCHILLON PERFORMANCE ENGINEERING- PART 4005- COMBINATION PULLEY SET -403 4 GR CRANKSHAFT -406 2 GR WATER PUMP IDENTIFY WATER PUMP HOUSING BEFORE PROCEEDING TO COMPRESSOR/BRACKET INSTALLATION INSTRUCTIONS. 22⅓2 27 6 LONG BOSS SHORT BOSS LONG BOSS COMPRESSOR/BRACKET INSTALLATION WATER PUMP HOUSING WITH LONG BOSS 22⅓2, WITHOUT POWER STEERING. INSTALL COMPRESSOR/BRACKET AS SHOWN IN FIGURE 2, PAGE 5. WATER PUMP HOUSING WITH LONG BOSS 22⅓2, WITH POWER STEERING. INSTALL COMPRESSOR/BRACKET AS SHOWN IN FIGURE 3, PAGE 6. REMOVE WELDED NUT FROM REAR POWER STEERING BRACKET BEFORE INSTALLING COMPRESSOR REAR BRACKET AS SHOWN IN FIGURE BELOW. SHORT BOSS COMPRESSOR/BRACKET INSTALLATION WATER PUMP HOUSING WITH SHORT BOSS 27 6, WITHOUT POWER STEERING. INSTALL COMPRESSOR/BRACKET AS SHOWN IN FIGURE 4, PAGE 7. WATER PUMP HOUSING WITH SHORT BOSS 27 6, WITH POWER STEERING. INSTALL COMPRESSOR/BRACKET AS SHOWN IN FIGURE 5, PAGE 8. POWER STEERING ONLY REMOVE WELDED NUT FROM REAR POWER STEERING BRACKET BEFORE INSTALLING COMPRESSOR REAR BRACKET AS SHOWN IN FIGURE BELOW. NOTCH FRONT POWER STEERING BRACKET FOR BOLT CLEARANCE. SEE FIGURE 3 & 5, FRONT. REAR POWER STEERING BRACKET IS IN OEM POSITION. ADDITIONAL SPACING MAY BE NECESSARY BETWEEN FRONT POWER STEERING BRACKET AND POWER STEERING PUMP. ADD WASHERS IF NECESSARY. BELT (2) /2-57 /2 VINTAGE AIR RECOMMENDS A BELT LENGTH OF 57 /2, HOWEVER, THIS CAN VARY DUE TO THE DIAMETER OF YOUR WATER PUMP & CRANKSHAFT PULLEYS. REMOVE WELDED NUT 90200 REV A 7/27/09 COMP/ALT INST PG 4 OF FIGURE OEM REAR POWER STEERING BRACKET 4
LONG BOSS WITHOUT POWER STEERING 836-VUB ½ HEX BOLT 8372-VUB 4 HEX BOLT 66000 FRONT COMPRESSOR 837-DSR 3¾ HEX BOLT 855-VUB 3/8-6 LOCK-NUT 820-VUB ¼ SPACER LONG BOSS FLAT WASHER WATER PUMP HOUSING 820-VUB ¾ SPACER 8365-VUB 2¼ HEX BOLT 855-VUB 3/8-6 LOCK-NUT 6600 REAR COMPRESSOR 22⅓2 8096-SSR 9 6 SPACER FRONT LONG BOSS FIGURE 2 5 5 90200 REV A 7/27/09 COMP/ALT INST PG 5 OF
LONG BOSS WITH POWER STEERING 836-VUB ½ HEX BOLT 66000 FRONT COMPRESSOR 8372-VUB 4 HEX BOLT 837-DSR 3¾ HEX BOLT 22⅓2 855-VUB 3/8-6 LOCK-NUT POWER STEERING BRACKET LONG BOSS FLAT WASHER 8096-SSR 9 6 SPACER 820-VUB ¾ SPACER 8365-VUB 2¼ HEX BOLT 855-VUB 3/8-6 LOCK-NUT 6600 REAR COMPRESSOR WATER PUMP HOUSING FRONT LONG BOSS FLAT WASHER 5 FIGURE 3 90200 REV A 7/27/09 COMP/ALT INST PG 6 OF 6
SHORT BOSS WITHOUT POWER STEERING 836-VUB ½ HEX BOLT 8372-VUB 4 HEX BOLT 66000 FRONT COMPRESSOR 837-DSR 3¾ HEX BOLT 855-VUB 3/8-6 LOCK-NUT 820-VUB ¼ SPACER 8200-VUB ⅛ SPACER FLAT WASHER WATER PUMP HOUSING 820-VUB ¾ SPACER 8365-VUB 2¼ HEX BOLT 855-VUB 3/8-6 LOCK-NUT 6600 REAR COMPRESSOR 27 6 FRONT 8096-SSR 9 6 SPACER SHORT BOSS FIGURE 4 5 7 90200 REV A 7/27/09 COMP/ALT INST PG 7 OF
SHORT BOSS WITH POWER STEERING 836-VUB ½ HEX BOLT 8372-VUB 4 HEX BOLT 66000 FRONT COMPRESSOR 837-DSR 3¾ HEX BOLT 27 6 855-VUB 3/8-6 LOCK-NUT POWER STEERING BRACKET 8200-VUB ⅛ SPACER FLAT WASHER 8096-SSR 9 6 SPACER FRONT WATER PUMP HOUSING 820-VUB ¾ SPACER 8365-VUB 2¼ HEX BOLT 855-VUB 3/8-6 LOCK-NUT 6600 REAR COMPRESSOR SHORT BOSS FIGURE 5 5 90200 REV A 7/27/09 COMP/ALT INST PG 8 OF 8
ALTERNATOR INSTALLATION FOR 383-440 MOPAR THIS BRACKET IS DESIGNED FOR 383-440 MOPAR WITH POWER STEERING OR WITHOUT POWER STEERING. INSTALL ALTERNATOR BRACKET AS SHOWN IN FIGURE 7, PAGE 0. ALTERNATOR TOP ENGINE BLOCK ALTERNATOR EAR BUSHING ALTERNATOR EAR BUSHING ENGINE BLOCK FIGURE 6 OEM ALTERNATOR EAR BUSHING ¾ LONG. IT WILL BE NECESSARY TO TRIM THE TOP REAR ALTERNATOR EAR BUSHING ON SOME AFTERMARKET ALTERNATORS TO ¾ TO ENSURE BOLT WILL THREAD INTO ENGINE BLOCK. SEE FIGURE 6 ABOVE. 9 90200 REV A 7/27/09 COMP/ALT INST PG 9 OF
ALTERNATOR BRACKET INSTALLATION 8365-VUB 2 ¼ HEX BOLT TOP ENGINE BLOCK 836-VUB ½ HEX BOLT 820-VUB ¾ SPACER FIGURE 7 ENGINE BLOCK 855-VUB LOCK-NUT 8360-VUB ¼ HEX BOLT FRONT 8002-AUA 6 SPACER 66003 REAR ALTERNATOR 66002 FRONT ALTERNATOR OEM BOLT 8369-BHA 3 ½ HEX BOLT 90200 REV A 7/27/09 COMP/ALT INST PG 0 OF 0
No. QTY. PART No. DESCRIPTION BRACKET KIT 6002 CHECK LIST. 2. 3. 4. 5. 66000 6600 66002 66003 904 FRONT COMP BRACKET REAR COMP BRACKET FRONT ALT BRACKET REAR ALT BRACKET 383-440 MOPAR COMP/ALT HARDWARE KIT CHECKED BY: PACKED BY: DATE: 2 3 4 5 90200 REV A 7/27/09 COMP/ALT INST PG OF