COMPANY PROFILE & PRE-QUALIFICATION DOCUMENTS P.O.BOX. 1271, FUJAIRAH, U.A.E E-mail: trublu@emirates.net.ae TEL: +971 9 2243949 FAX:+ 9719 2243950 www.trubluellc.com
CONTENTS Introduction Company Profile Company License Certificates Our Bankers Organization Chart Key Personnel Profile List of Manpower List of Equipments Quality Statement Safety Statement List of Major Clients Major Projects Executed
Introduction True Blue Marine Engg. Serv LLC started its operations in the year 2005. As a professionally managed organisation, we carry out Industrial Steel Fabrication & Erection and Protective Coating projects all over UAE. True Blue has assigned qualified and well-experienced expertise to ensure the successful results of our projects. It is True Blue s intention to build up sound business relation with our clients on the basis of reliable execution of projects within the specified schedule. Our workshop facility (5000M2) in Fujairah, UAE) is fully out fitted to meet customer demands for in house projects.
Company Profile Trade Name : True Blue Marine Engg Serv LLC. Year Estd. : 2005 Address : PO Box-1271, Fujairah, UAE. Trade Lic. No : 61071 Com. Reg. No :8100 Activities. a) Mechanical Construction & Erection. b) Surface Preparation & Protective Coatings. c) Marine Engineering Services. d) Manpower Services (Skilled & Unskilled)
Our Bankers 1: Commercial Bank of Dubai, Branch: Fujairah, UAE A/C No: 1001202173 2: RAK Bank Branch: Kalba, UAE A/C No: 0007288749061
Key Personnel Profile 1. Name : Rajeev Reghunadhan Design. : Managing Director Qualftn. : Bachelors Degree in Economics Experience: 5 yrs in same company 2. Name : Rakesh Mailaprath Design. : Operations Manager Qualftn. : Bachelors Degree in English Experience: 6yrs in same field 3. Name : Subha Vamadevan Pattom Design. : Finance Manager Qualftn. : Masters Degree in Commerce Experience: 3 yrs in same field 4. Name : Ayyappan Raveendran Design. : Project Manager Qualftn. : Bachelors Degree in Mech.Eng. Experience : 20 yrs in same field
Organization Chart MANAGING DIRECTOR SECRETARY OPERATIONS MANAGER FINANCE MANAGER PROJECT MANAGER QA / QC PRODUCTION SUPERVISOR HSE WORKERS
List of Manpower 1. Administration : 05 Nos 2. Project Manager : 01 No 3. QA/QC Inspector : 02 Nos 4. HSE Officer : 01 No 5. Supervisor : 03 Nos 6. Foreman : 04 Nos 7. Fabricator/Fitter : 15 Nos 8. Welders : 30 Nos 9. Sand Blasters : 18 Nos 10. Hydro Blasters : 06 Nos 11. Spray Painters : 12 Nos 12. Mechanic : 02 Nos 13. Electrician : 05 Nos 14. Carpenter : 05 Nos 15. Drivers : 04 Nos 16. Helpers : 40 Nos
List of Equipments 1. Shearing machine - 01 2. Bending Machine - 01 3. Sheet Rolling Machine - 01 4. Hydraulic Press - 100Ton 5. Lathe Machine - 01 6.Disc Cutting Machine - 02 7. Punching Machine - 01 8. Magnetic Drill Machine - 03 9. Flame Cutting Machine - 02 10. Torch Cutting Machine - 06 11. Welding Machine -10 12. Air Compressor - 05 13. Hydro jet Pump - 01 14. Sand Blasting Unit -18 set 15. Spray Painting Set - 10 16. Hand Drill Machine - 05
List of Equipments Contd. 17. Bench Grinder - 02 18. Grinder 9 Size - 05 19. Grinder 7 Size - 05 20. Grinder 4 Size - 10 21. Safety Equipments - As Reqd 22. 5Ton Pick up - 01 23.1 Ton Pickup - 02 24.30 Seater Bus - 01 25.14 Seater Bus - 02 26. Fork lift 5 Ton - 01
List of Major Clients 1. Abu Dhabi Coating Enterprises, Abu Dhabi. 2. Abu Dhabi Ship Building, Abu Dhabi. 3. Gulf Logistics and Naval Support, Abu Dhabi. 4. Van Oord, Abu Dhabi 5. Deutsche Babcock Energy, Abu Dhabi 6. Al Masood Offshore, Abu Dhabi 7. Cansco Dubai LLC, Dubai 8. Drexel oil field services, Dubai 9. Maritime Industrial Services, Sharjah 10. Lamprell, Sharjah 11. Perfect Intenational, SAIF Zone, Sharjah 12. Tech International, Hamariyah Fze 13. Topaz Engineering, Fujairah 14. Audex, Fujairah Fze 15. Artson Engineering, Fujairah 16. Quality International, Ajman 17. Overseas AST LLC, Dubai
Safety Statement Safety is the first priority and no compromise with safety, that is our company policy. Company safety department has developed and in-house Safety Manual which describes the essential safety practices to be followed by every company individual. Company has its own safety and loss prevention department, which is controlled by the Safety officer of the company. It is his direct responsibility to develop new safety standards and implementation of safety practices among the company people. Implementation of safety practices is also the responsibility of every individual working in the company. Following the good safety practices creates safe working environments. Delegated Safety Engineers will conduct Safety refreshing seminar on regular intervals. Hazard identification will be prepared, reviewed and approved prior to commencing any activity. The copy will be distributed among the craft people who are involved that particular works. It is mandatory that all the employees working in the company must be attend a Safety Awareness Course which conducted by the company safety department. Safety inspection will be conducted for every equipment and machinery and it can be put in service only after obtaining the approval.
Quality Statement True Blue Quality control policy is to deliver products and services confirming to Quality plans and contract requirements. In order to meet this objective a quality control plan has been developed by the company expertise in accordance with International and local quality standards. The quality plan outlines the organizational policies, which are established to ensure that all industrial services and construction activities are carried out under controlled conditions. Industrial services shall be in accordance with the specifications, and related International industrial standards. This quality assurance standard establishes the basis for the quality assurance plans implemented within True Blue organization. It states the requirements, assigns the responsibilities and prescribes the principles governing activities that are the key to quality. Compliance with this standard is mandatory and applies to all company projects The overall responsibility for True Blue QA/QC program rests with the QA/QC Engineer & designated inspectors. Authority and organizational freedom has given to personnel performing the QA/QC functions. All company personnel shall adhere to the contents of this QA/QC program and no deviations from the methods set forth herein shall be permitted.
Major projects Executed 1. Project : Surface preparation & Painting of Odebrecht Submersible Drilling Rig for ADCE, Abu Dhabi Client : SBM Offshore Project Value : AED 3 Million 2. Project : Surface preparation & Painting of Deep Panuke Jack up Rig for ADCE, Abu Dhabi Client : SBM Offshore Project Value : AED 1 Million 3. Project : Mechanical construction, Surface preparation & Painting of Pipe Racks & Pipe Supports For Fujairah Asia Power Plant Expansion Deutch Babcock, Abu Dhabi Client : ALSTOM / SIDEM Project Value : AED 3 Million 4. Project : Surface Preparation & Painting of Storage Tanks & Pipe Lines for Fujairah Refinery Expansion for AUDEX, Fujairah. Client : Fujairah Refinery Ltd Project Value : AED 2 Million 5. Project : Mechanical Construction, Surface preparation & Painting of Storage Tanks, skids, Heat Exchangers & Pressure Vessels for Quality International, Fujairah. Client : ALSTOM/SIDEM Project Value : AED 1 Million
Major projects Executed Contd. 6. Project : Mechanical Construction, Surface preparation& Painting of Fuel storage tanks &Fire water tanks For GHQ Armed forces, Abudhabi. Client : GHQ Armed forces, Abudhabi / ADNOC Main Contractor : Overseas AST, LLC Project Value : 1.5 Million
HSE POLICY The main purpose of the policy is to, A. Increase personal safety, B. Systematically monitor the working environment in order to reduce damage to health, C. Systematic treatment of lost of time and near miss accident to prevent recurrence, D. Reduce the accident frequency with in the work site. SAFE Practice Of Work Prior to any operator starting work he will be made fully aware of all risk involved in carrying out the operation and how to minimize the associated hazards. In order to manage the control of hazards and risks it is essential to follows some fundamental principles. A. If possible, avoid the risk completely, by using different materials or methods if they are not essential to the activity. B. Wherever possible, adapt work to individual, especially in choice of workplace, equipment and methods of working with the aim of reducing monotony that contributes to potential hazards. C. Take advantages of technological progress that often makes work safer and more efficient. D. An active and safety culture must exist and be assured so that the principle of risk prevention are part of everyone s attitude at every level in every activity. E. Incorporate preventive measures in a coherent policy to progressively reduce or eliminate risks. Abrasive Blasting: 1. PPE for Blaster: Blaster helmet with impact protection cover with fresh air supply and inside collar suit made of hard wearing material Goggles for eye protection Leather gloves covering forehands for hand protection Safety Shoes.
2. PPE for operator within the work area: Dust Cap or mask to prevent inhaling dust Goggles for eye protection Safety shoes a) Sand blasting is not permitted and only Garnet/Grit blasting is acceptable. Wherever possible, all blasting operations must be done on enclosures or rooms, which are well ventilated. b) Take proper precautions to avoid loss of abrasive in to environment especially drain and marine water. c) Appropriate warning signs shall be posted near the work area to warn the personnel about the potential hazardous of blasting operation and to advice the health and safety precautions. d) All blasting hoses and equipment shall be checked periodically. e) Workers should not eat/drink with in the work area. They should wash their hands and face before eating food or drinking water. f) Keep the blasting hose as straight as possible. Make long radius curves around any object. Sharp curve extensive wear on the tubes of the hose and could cause a blowout at the bends. g) Air supply to the respiration system is critical to the safety of the users. Poor quality air will cause series respiratory injury or death to the user. h) Never connect a breathing airline to an air source that has not been tested for gas and particle contamination. i) Always shut off the compressor and depressurize blast machine before doing any maintenance work. j) Always check and clean all filters, screens and alarm systems when doing any maintenance work. k) Never install coupling or nozzle holders that do not provide a tight fit on the hose. l) Install safety pins at every coupling connection to prevent accidental dies engagement during hose movement. SOLVENTS & COATINGS: Description of Hazard: 1. PPE for operating within the work area: A. Dust cap or mask to prevent inhaling dust B. Goggles for eye protection C. Gloves D. Safety shoes
Risk Paint Inhalation Protection Eye Protection Provide gloves Store tins correctly Face Mask Site Clearance & Environmental Protection: A. Net screens shall be erected on all sides to ensure that no grit/dust/paint spreads out side the blasting area. B. Blasting media will be collected at the end of each day s operation and disposed off after completion of job.