Cutting Grinding Mounting Polishing WWW.KEMET.CO.UK
O RDERING FROM KEMET Sales Desk: Direct Line +44(0)1622 607507 E-Mail: Website: sales@kemet.co.uk www.kemet.co.uk Fax: +44(0)1622 670915 Technical Support: +44(0)1622 755287 Please send your order to: Kemet International Limited Cuxton Road Parkwood Trading Estate Parkwood Maidstone Kent ME15 9NJ U.K. Or visit our web site on www.kemet.co.uk Catalogue Print Date: April 2013
C UTTING, MOUNTING, GRINDING, POLISHING AND INSPECTION Kemet Metallographic and Petrographic Sample Preparation Programme Since 1938, Kemet has been at the forefront of diamond abrasive technology, producing quality diamond pastes and suspensions in our purpose built laboratories. ISO 9001 qualified, these products have become the preferred choice for metallurgists and now form a cornerstone to Kemet's well established metallographic and petrographic sample preparation programme. In short, Kemet offer a one stop shop for all your cutting, mounting, grinding and polishing requirements at highly affordable prices. A comprehensive range of consumables, supplied from stock, is supported by a price competitive range of microprocessor controlled sample preparation equipment and ultrasonic cleaning machines. Now a truly international organisation, Kemet s activities span the world, spearheaded by our companies in nine countries, all sharing the same commitment to customer support. This, along with 75 years experience in process development, means Kemet can provide you with a complete metallographic or geological sample preparation system tailored exactly to your needs. Contents Products Pages Products Pages CUTTING Kemet Cut-off Wheels 4-5 MOUNTING Kemet Mounting Systems 6 Kemet Cold Mounting Series 6-7 Kemet Hot Mounting Resins 7 GRINDING Kemet Fixing Systems 8 Kemet Abrasive Papers & Discs 9 Bramet N Self Adhesive Abrasive Discs 10 Replication 10 Kemet Diamond Grinding and Kemet Polishing Discs 11 MACHINES AND EQUIPMENT Servocut Machines 19 Micracut 151 / 201 Machines 19 Ecopress Hot Mounting Press 19 Forcipol and Digiprep Machines 20-21 Spectral PG / MM Machines 22 Spectral 250 / 350 Machines 23 Geological Sample Preparation 24 Geoform Machines 25 Kemtech 15 Geological Lapping Machine 25 Kemet 300LVAC Machine 26 Kemet Vacuum Jigs 26 AkuDisp Peristaltic Dispenser 27 Process Development 27 POLISHING Kemet Diamond Products 12-14 Kemet Special Polishing Abrasives 15 Kemet Polishing Cloths 16-17 Kemet Magnetic Polishing Cloths 18 Kemet Diamond Products and Lapping Plates are manufactured by Kemet International Ltd whose quality system is registered by BSI. BSI Certificate of Registration No. Q 05919 BS EN ISO 9001 : 2008 KEMET RESERVE THE RIGHT TO CHANGE SPECIFICATIONS RESULTING FROM PRODUCT DEVELOPMENTS.
K EMET CUT- OFF WHEELS Abrasive Cut-off Wheels Sample preparation cut-off wheels available in various diameters. Wheels are designed to give best possible burr free sectioning. It is recommended that Kemet Universal Fluid for re-circulating cooling systems be used. (Large diameters available on request). Cut-Off Wheel Selection Abrasive Aluminium Oxide Aluminium Oxide Aluminium Oxide Silicon Carbide Type 8A80NBK 8A80MBK 8A80KBK BC80NBK Materials Low carbon, mild and extra mild steels Treated steels with medium cross sections Case hardened steels Treated steels Stainless steel Refractory steels Alloyed Cast Iron Nickel based super alloys Carburised steels Treated steels with fragile coatings Hardened high carbon steels Non Ferrous materials Aluminium & Aluminium alloys Copper & copper alloys White, Grey and Spheroidal Cast Irons Hardness 20-30 Rc 100-350 HV 40-55 Rc 300-600 HV 40-65 Rc 300-600 HV 30-350 HV Silicon Carbide GC80JBK Titanium and Titanium alloys 30-350 HV Kemet Cutting & Coolant Fluid General Purpose Cutting Wheels Size 600096 Anti Corrosion Additive (ACA) Type 8A80NBK For steels (Rc 20-30) 100-350 HV Diameter Thickness Arbor 250mm 300mm 350mm 1.8mm 2mm 2.5mm 590001 590002 590003 Size 1 kg 25 kg DW 361470 361469 Kemet Dressing Stick Type Quantity Each 600041 Reduction Rings These allow reduction of bore diameter size of cut off wheel. Available as: 25.4/22mm, 32/25.4mm, 25.4/12.7mm and 32/12.7mm. 8A80MBK For steels (Rc 40-55) 300-600 HV 8A80KBK For hard steels (Rc 40-65) 300-600 HV BC80NBK For non ferrous materials 30-350 HV GC80JBK For Titanium & titanium 30-350 HV alloys 250mm 300mm 350mm 250mm 300mm 350mm 250mm 300mm 350mm 250mm 300mm 350mm 1.8mm 2mm 2.5mm 1.8mm 2mm 2.5mm 1.8mm 2mm 2.5mm 1.8mm 2mm 2.5mm 590004 590005 590006 590007 590008 590009 590010 590011 590012 590013 590014 590015 4
K EMET CUT- OFF WHEELS Diamond Cut-off Wheels Diamond coated sample preparation cut-off wheels available from 75-350mm diameters. Other sizes available upon request. It is recommended that Kemet Cutting & Coolant Fluid be used. Diamond Cut Off Wheels High concentration Metal Bond for ferrous metals and medium / hard ceramics. Metallic Diamond Cut-off Wheels Recommended for routine use on most metals, ceramics and petrographic sample preparation. 75mm dia x 0.15mm x 12.7mm 100mm dia x 0.3mm x 12.7mm 125mm dia x 0.4mm x 12.7mm 150mm dia x 0.5mm x 12.7mm 175mm dia x 0.6mm x 12.7mm 200mm dia x 0.8mm x 12.7mm 600017 600018 600019 600026 600028 600029 Diamond Cut Off Wheels Low concentration Metal Bond for ceramics, glass and geological samples. 75mm dia x 0.15mm x 12.7mm 100mm dia x 0.3mm x 12.7mm 125mm dia x 0.4mm x 12.7mm 150mm dia x 0.5mm x 12.7mm 175mm dia x 0.6mm x 12.7mm 200mm dia x 0.8mm x 12.7mm 600032 600033 600034 600035 600036 600037 Diamond Cut Off Wheels Continuous Rim Diamond Cut off Wheels for Petrography. 100mm dia x 0.4mm x 12.7mm 150mm dia x 1.0mm x 12.7mm 200mm dia x 1.35mm x 12.7mm 250mm dia x 1.35mm x 300mm dia x 1.6mm x 350mm dia x 2.4mm x 600038 600044 600048 600049 600059 600075 Imperial / Metric conversions are approximate 5
K EMET MOUNTING SYSTEMS Kemet Cold Mounting Systems The Kemet range of cold mounting resins includes acrylic and epoxy solutions. Cold mounting systems are particularly useful for delicate specimens that will not withstand the heat and pressure from a Hot Mounting press, and are also a good way of producing high volumes of mounted samples since 1 mix can produce many samples. Type of resin Application Cure Time Shrinkage Hardness Conductivity Colour Mix ratios KEP Epoxy KEPT Epoxy Acrylic CLB Acrylic VLST Acrylic VLB General purpose epoxy with very low shrinkage Porous materials. Coatings, and electronic components Conductive resin for SEM applications Low shrinkage transparent general purpose General use with fast cure time 10h @ 25 C Low 75 Shore D - Clear 2:1 by weight 10h@ 25 C Low 75 Shore D - Clear 2:1 by weight 30 mins Medium 62 Shore D Good Black 10 mins Low 90 Shore D - Translucent 10 mins Low 90 Shore D - Blue Acrylic VLXB Ideal for hard materials 15 mins Very Low 96 Shore D - Blue Acrylic Yellow Replication of sample surface 10 mins - 87 Shore D - Yellow 8 (powder): 5 (liquid) by volume 5 (powder): 2 (liquid) by volume 2 (powder): 1 (liquid) by volume 2 (powder): 1 (liquid) by volume 2 (powder): 1 (liquid) by volume KEP/KEPT Epoxy System Acrylic CLB Product Description Product Description 600410 600411 KEP Twin Pack 1Kg Resin, 500g hardener KEPT Twin Pack 1Kg resin, 500g hardener 600714 1Kg Powder / 1Litre liquid 600715 1 Kg Powder 600716 1 litre liquid Acrylic VLB Acrylic VLXB Product Description Product Description 600703 1Kg powder / 500cc liquid 600737 1 Kg powder 600738 500cc liquid 600704 1Kg powder / 500cc liquid 600739 1Kg powder 600740 500cc liquid Acrylic VLST Acrylic Yellow Product Description Product Description 600702 1Kg powder/ 500cc liquid 600735 1Kg powder 600736 500cc liquid 600699 1Kg powder / 500cc liquid 600741 1Kg powder 600742 500cc liquid 6
K EMET MOUNTING SYSTEMS KM Acrylic Moulds (Acrylic with Aluminium base) Box of 30 Teflon Moulds Pk of 5 Product Description Rubber Moulds Pk of 5 Product Description Cold Mounting Accessories Product Description Product 600070 Description Single use 25mm ø 600723 20mm ø 600724 25mm ø 600710 30mm ø 600062 25mm ø 600063 30mm ø 600064 40mm ø 600058 600730 Cups and stirrers (Pk 100) 250cc measuring cup and stirrer (x5) 600709 600722 Single use 30mm ø Single use 40mm ø 600725 40mm ø 600726 50mm ø 600727 55 x 30mm 600728 70 x 40mm 600729 100 x 50mm 600050 Stainless Steel Clips (Pk 100) 600053 Plastic clips (Pk 100) 600157 Silicon mould release spray (500ml) Hot Mounting Systems (Requires Hot Mounting Press) Hot embedding resins are extremely hard, acid-resistant and low-shrinkage. They reduce sweating and guarantee clean edges when polishing. Hot embedding resins are available in powder form and are divided into two categories: Thermoresistant (Phenolic or Allylic). Thermoplastic (Acrylic or Epoxy). Type Phenolic Phenolic Phenolic Phenolic Phenolic Phenolic Phenolic Phenolic Phenolic with glass fibre Allylic with glass fibre Conductive Acrylic Copper Acrylic Epoxy Epoxy Silicon Mould Release Spray Colour Use Size Black Black Green Green Red Red Brown White Black Blue - Transparent Black Black - Standard Examination of all Materials Standard Examination of all Materials Standard Examination of all Materials Standard Examination of all Materials Standard Examination of all Materials Standard Examination of all Materials Standard Examination of all Materials Standard Examination of all Materials Standard Examination of all Materials Examination of Edges (coating, deposits, thermal treatment) Examination of Polished and electrolytically etched materials Standard Examination of all Materials Examination of Edges Examination of Edges - 2.5kg 25kg 2.5kg 10kg 2.5kg 10kg 2.5kg 2.5kg 2.5kg 2.5kg 2.5kg 2.5kg 2.5kg 10kg 500ml 600800 600174 600801 600802 600803 600804 600805 600806 600807 600813 600809 600810 600811 600812 600157 7
K EMET FIXING SYSTEMS Abrasive papers or polishing pads type Kemet Fixing Systems Kemet have a variety of mounting methods suitable for all types of grinding and polishing consumables. Kemtak KMS Disc Magnetic Disc Paper Ring Non- Adhesive - - - Adhesive - Magnetic - - - Non-adhesive grinding papers: Non adhesive papers can be used with a paper holding ring. This clamps the papers in place, and allows for easy and fast changing. Paper rings are available to suit 200, 250, and 300mm diameter platens. Paper Ring Ø 200mm Ø 250mm Ø 300mm 345142 345132 345112 Self-adhesive Grinding and Polishing Consumables: Self-adhesive consumables can be used in 3 different ways. Option 1: The self adhesive discs can be fixed directly to the platen. Option 2: The Kemtak disc is used with Bramet self-adhesive grinding papers. It can be mounted onto the machine platen, or onto a KMS disc if is being used with a magnetic platen. The plastic barrier film on the Bramet disc grips the Kemtak non-skid surface so that the adhesive is not used. This makes it faster and cleaner when changing from one grit size to another. (Fig. 1). Fig. 1 Bramet Silicon Carbide Papers Kemtak Disc stuck on the Machine Platen Machine Platen Kemtak Disc Ø 200mm Ø 250mm Ø 300mm 343700 343701 343702 Option 3: Self-adhesive grinding papers or polishing cloths can be mounted to a KMS disc. The machine platen is fitted with a magnetic disc. This allows easy change over from one consumable to another. Multiple KMS discs are needed to use this method in the most productive way. (Fig. 2). Fig. 2 Self-adhesive consumables KMS Disc KMS Stainless Steel Disc Ø 200mm Ø 250mm Ø 300mm 342560 342561 342562 Magnetic Disc stuck on the Machine Platen Machine Platen Magnetic Disc Ø 200mm Ø 250mm Ø 300mm Magnetic Grinding and Polishing Consumables: Magnetic systems have become the standard for most Fig. 3 Metallographic processes. The Kemet magnetic disc system is suitable for Kemet s range of magnetic polishing pads, diamond grinding and fine grinding discs, and any magnetic consumable from other suppliers. (Fig. 3). 345175 345183 345182 Kemet Magnetic polishing pads or magnetic consumables from other suppliers Magnetic Disc stuck on the Machine Platen Machine Platen 8
K EMET ABRASIVE PAPERS & DISCS NON-ADHESIVE Silicon Carbide Waterproof Abrasive Discs, Rolls and Papers Non-adhesive discs, rolls and papers for the initial stages of metallographic preparations, available in a variety of sizes, dimensions and grits. Met Discs Available in a variety of diameters 200mm to 300mm and grit sizes from 60 to 4000. Box of 100 200mm dia 230mm dia 250mm dia 300mm dia Grit 60 342286 342288 342297 342307 80 342246 342289 342298 342308 120 342250 342290 342299 342309 180 342207 342291 342300 342310 240 342208 342247 342301 342311 320 400 600 800 1200 2500 4000 342234 342209 342210 342211 342212 342287 342318 342292 342293 342248 342294 342295 342296 342322 342302 342238 342303 342304 342305 342306 342323 342312 342313 342314 342315 342316 342317 342321 Met Rolls Rolls are 50m long and either 75mm or 100mm wide. 50m x 75mm 50m x 100mm Grit 80 120 180 Quantity Each Each Each 342241 342331 342242 342333 342334 342335 240 Each 342213 342336 320 Each 342222 342249 400 Each 342214 342216 600 Each 342215 342217 800 Each 342224 342337 1200 Each 342240 342218 2500 Each 342332 342338 Met Papers Waterproof silicon carbide paper sheets 230mm x 275mm (9" x 11"). Available in grit sizes from 180 to 2500. Pack of 10 Grit 180 240 320 400 600 800 1200 2500 342201 342219 342202 342203 342204 342235 342206 342339 9
K EMET ABRASIVE PAPERS & DISCS SELF ADHESIVE Bramet N New improved Bramet with easy peel off adhesive, waterproof silicon carbide papers. No need for clamping or glueing, saving time when changing grit sizes. Bramet Strips Available in two sizes 75mm x 275mm and 305mm x 305mm and in a variety of grits from 60 to 2500. Bramet Discs Available in a variety of diameters 150mm to 300mm and grit sizes from 60 to 4000. Pack of 10 75m x 275mm 305mm x 305mm Box of 100 150mm dia 200mm dia 250mm dia 300mm dia Grit Grit 60 342460 342471 60 342401 342412 342434 342445 80 342461 342472 80 342402 342413 342435 342446 120 342462 342473 120 342403 342414 342436 342447 180 342124 342135 180 342404 342415 342437 342448 240 342125 342164 240 342405 342416 342438 342449 320 342126 342476 320 342406 342417 342439 342450 400 342127 342477 400 342407 342418 342440 342451 600 342128 342478 600 342408 342419 342441 342452 800 342491 342479 800 342409 342420 342442 342453 1200 342134 342480 1200 342410 342421 342443 342454 2500 N/A 342481 2500 342411 342422 342444 342455 4000 342468 342456 342469 342465 Replication Pack of 100 dia Bramet discs available in diameter for replication preparation from Grit 60 to 1200. A variety of polishing pads are also available in diameter for replication. We also offer NSK Evolution and NSK Espert power hand systems with right angled handpieces for replication work. 60 100 120 180 240 320 400 600 800 1000 1200 340710 340711 340712 340713 340714 340715 340716 340717 340718 340719 340720 Pack of 3 Rubber disc holder, 3mm shank 340724 10
K EMET DIAMOND GRINDING AND FINE GRINDING Kemet Diamond Grinding and Fine Grinding - Suitable for magnetic mounting Kemet is pleased to announce the introduction of a new range of diamond grinding and fi ne grinding/ polishing discs for use with its metallographic grinding and polishing machines. The fi ne grinding and diamond polishing discs are used in combination with Kemet liquid diamond. Benefits High and consistent stock removal while achieving perfect fl atness. Maintain fl atness while providing excellent surface fi nish. Excellent durability and superb value for money. Suitable for magnetic mounting Diameter 100mm, 250mm & 300mm Kemet Diamond Grinding Discs Description Colour Diamond Grinding Disc 200mm dia, Grit 80, 251 Micron red 343580 Diamond Grinding Disc 250mm dia, Grit 80, 251 Micron red 343576 Diamond Grinding Disc 300mm dia, Grit 80, 251 Micron red 343572 Diamond Grinding Disc 200mm dia, Grit 120, 107 Micron yellow 343581 Diamond Grinding Disc 250mm dia, Grit 120, 107 Micron yellow 343577 Diamond Grinding Disc 300mm dia, Grit 120, 107 Micron yellow 343573 Diamond Grinding Disc 200mm dia, Grit 220, 76 Micron green 343582 Diamond Grinding Disc 250mm dia, Grit 220, 76 Micron green 343578 Diamond Grinding Disc 300mm dia, Grit 220, 76 Micron green 343574 Diamond Grinding Disc 200mm dia, Grit 600, 30 Micron blue/black 343583 Diamond Grinding Disc 250mm dia, Grit 600, 30 Micron blue/black 343579 Diamond Grinding Disc 300mm dia, Grit 600, 30 Micron blue/black 343575 Diamond Grinding Disc 200mm dia, Grit 1200, 15 Micron black 343588 Diamond Grinding Disc 250mm dia, Grit 1200, 15 Micron black 343589 Diamond Grinding Disc 300mm dia, Grit 1200, 15 Micron black 343590 Kemet Fine Grinding Discs Description Colour Fine Grinding Disc 200mm dia. Use with 15-9µm red 343584 Fine Grinding Disc 250mm dia. Use with 15-9µm red 343586 Fine Grinding Disc 300mm dia. Use with 15-9µm red 343570 Fine Grinding Disc 200mm dia. Use with 6-3µm green 343585 Fine Grinding Disc 250mm dia. Use with 6-3µm green 343587 Fine Grinding Disc 300mm dia. Use with 6-3µm green 343571 11
K EMET DIAMOND PRODUCTS Diamond Products Kemet Diamond Products are available in Standard grade, manufactured with Monocrystalline Diamond Powder, or in our SUPERIOR Premier grade, manufactured with Polycrystalline Diamond Powder. For Kemet Standard and Premier Grades only the highest quality virgin Diamond Powder is used, which must satisfy two important criteria - shaping and grading. Kemet Diamond Products and Lapping Plates are manufactured by KemetIn Intern ternatio ational Ltd whose quality system is regi stered by BSI. BSI Certificate of Registrationtion No. Q0 05919 BS EN ISO 9001 : 2000 Diamond Compound Water soluble diamond compound available in two types: CM and CP. Supplied in 5g Applikators, 10g or 20g syringes. Type CM Standard grade high concentration containing Monocrystalline Diamond Powder. Type CP Premier grade high concentration containing Polycrystalline Diamond Powder particular recommended for polishing ceramics sintered materials and composites. 10g Applicator Stick Water soluble, stick diamond compound manufactured with Monocrystalline Diamond Powder. 5g 10g 20g 5g 10g 20g 10g Micron Micron Micron 1/10 115000 115040 115010 1/10 115020 115050 115030 1/4 113188 1/4 115001 115041 115011 1/4 115021 115051 115031 1 113189 1/2 115002 115042 115012 1/2 115022 115052 115032 3 113190 1 115003 115043 115013 1 115023 115053 115033 6 113191 3 115004 115044 115014 3 115024 115054 115034 8 113192 6 115005 115045 115015 6 115025 115055 115035 14 113193 9 115006 115046 115016 9 115026 115056 115036 15 115007 115047 115017 15 115027 115057 115037 25 115008 115048 115018 25 115028 115058 115038 45 115009 115049 115019 12
K EMET DIAMOND PRODUCTS Diamond Suspension Low viscosity, high concentration, water (W) or oil (O) soluble suspensions available in two types: WM or OM Standard grade, containing monocrystalline diamond powder and WP or OP Premier grade containing polycrystalline diamond powder. Uniform suspension of diamond particles. No agitation required. Suitable for dispensing by Kemet Electronic Dispenser or alternative systems. Types OM and OP available in 400g bottl tles with trigger spr ay. Types WM & WP ava aailable in 400g bottles with trigger spray. Other sizes (e.g. 500ml, 1 litre and 2.5 litres) available upon request. Type WM Type WP Type OM Type OP Water Based Monocrystalline Water Based Polycrystalline Oil Based Monocrystalline Oil Based Polycrystalline 400g 400g 400g 400g Micron Micron Micron Micron 1/10 219001 1/10 220001 1/10 216321 1/10 216341 1/4 219002 1/4 220002 1/4 216323 1/4 216342 1/2 219003 1/2 220003 1/2 216322 1/2 216343 1 219004 1 220004 1 216324 1 216344 3 219006 3 220006 3 216326 3 216346 6 219008 6 220008 6 216328 6 216347 9 219009 9 220009 9 216329 9 216349 15 219011 15 220011 15 216331 15 216350 25 219012 25 220012 25 216332 25 216351 45 219013 45 216333 13
K EMET DIAMOND PRODUCTS Kemet Liquid Diamond Type KM: Type KM liquid diamond is a low viscosity oil/water emulsion suitable for most applications aimed for the metallographic market. The new formula has the following advantages:- Lower viscosity to give better stock removal Less inclusion pullout Spreads better over the polishing cloth Parts are easier to clean after polishing Stable emulsion which does not separate Diamond stays much longer in suspension Kemet Type KM liquid diamond is available in the following micron sizes in 400g bottles. Other sizes available upon request. Type KM Size Colour 1/2 µm 1 µm 3 µm 6 µm 9 µm 15 µm Grey blue green yellow red brown 211254 211251 211253 211252 211255 211256 Diamond Spray Water soluble spray manufactured with Micron 1/10 116000 Micron 3 116004 monocrystalline diamond powder. Polycrystalline spray also available. 1/4 1/2 1 116001 116002 116003 6 9 15 116005 116006 116007 Supplied in 100g Pump-up Spray Dispenser Kemet Diamond Suspension AP Kemet Diamond Suspension AP is a high quality alcohol based polycrystalline diamond suspension. It is ideal for polishing specimens which must not come into contact with water. It is supplied in 500ml containers. Other Micron sizes and packaging sizes are available upon request. Description Size Kemet Diamond Suspension AP 1 Micron Kemet Diamond Suspension 3 Micron Kemet Diamond Suspension 6 Micron 500 ml 250350 500 ml 250271 500 ml 250272 14
L UBRICATING FLUIDS & POLISHING ABRASIVES Lubricating Fluid Type R OS2: A low viscosity odourless oil-based fluid for use where water is not permitted. Type GW2: A low viscosity water-based fluid specially developed for use with Kemet Diamond Suspension, particularly when used with Kemet Lapping Plates. Type Blue: Improves cutting and polishing performance. Can be used on polishing cloths or Kemet plates. Type R OS2 Type GW2 Type Blue Size 1 litre 2.5 litres 5 litres 450ml (Trigger Spray) 301511 301512 301141 301513 301105 301108 301107 301514 301158 301156 301159 301200 Aluminium Oxide Powder For smoothing operations. Aluminium Oxide Powder Polishing Alumina For use on most materials in polishing stages. Alumina Powder Silicon Carbide Powder For lapping of Petrographic Material. Available in six grit sizes. Green Silicon Carbide Powder Micron Size 3 5 9 12.8 17 23 29 5kg 5kg 5kg 5kg 5kg 5kg 5kg 361607 361618 361555 361510 361619 361554 361620 Micron Size Gamma 0.04 Alpha 0.3 Alpha 1.0 1kg 1kg 1kg 600251 600252 600253 Grit Size 180 220 320 400 600 1000 5kg 5kg 5kg 5kg 5kg 5kg 361541 361531 361617 361512 361563 361535 Miscellaneous Polishing Suspensions Various polishing suspensions for use on special applications. Description Micron Size Non Crystallising Col-K Colloidal Silica Suspension for use on most materials at polishing stage. Alumina Suspension No.1 Alumina Suspension No.2 Alumina Suspension No.3 0.06 0.06 0-1 0-0.7 0-0.3 5 litres 20 litres 1 litre 1 litre 1 litre 600199 600202 600711 600712 600713 15
K EMET POLISHING CLOTHS Chemo-textile Cloths. PSU-M: Medium / Hard chemo-textile cloth are for smoothing and polishing operations. Commonly used with Kemet Diamond Compound 14 micron and finer. Kemet Chemo-textile Cloths Manufactured to the highest standards with accurately controlled uniform thickness. Self-adhesive, and available in medium (PSU-M) and extra hard (PAD-K) formats. Chem Cloth is also available for Chemo-mechanical Polishing. Pack of 10 75mm dia 150mm dia 200mm dia Type PAD-K: The ultra-hard chemo-textile cloth used where fast cutting is needed. Used with PSU-M PAD-K 341021 341037 341007 341020 341008 341017 Kemet Diamond Compound 25 micron and finer. Also available perforated. Pack of 10 Type 250mm dia 300mm dia 380mm dia PSU-M 341009 341010 341011 PAD-K 341028 341039 341024 Silk Type Cloths. MSFL: MSF: Will polish metal flat, and to a mirror finish. Best results are obtained when used with Kemet Diamond Compound or Diamond Suspension 3 micron and finer. Similar to MSFL, but with a thicker, softer adhesive backing and plastic barrier which is resistant to most fluids. Kemet Silk-Type Cloths Kemet silk-type cloths have been developed for finishing metal specimens and components. The five types available are MSFL, MSF, MSR, MST and ULP. Pack of 10 150mm dia 200mm dia 250mm dia Type 341751 341752 341754 MSF 341741 341742 341747 MSR 341701 341702 341707 MSR: Similar to MSFL with rigid MST 341761 341762 341764 plastic backing. ULP - 341971 341972 Pack of 10 300mm dia 380mm dia Type MST: An extra hard, rigid silk cloth for increased cutting action. MSFL MSF MSR 341755 341744 341704 341756 341745 341705 MST 341763 341765 Pack of 5 ULP 341973 - ULP: A heavy duty nylon pad for high stock removal. 16
K EMET POLISHING CLOTHS Kemet Nap Type Cloths For final polishing stages of preparation, Kemet Nap Type Cloths are available with a range of softness and nap length. They give a more gentle polish, and are ideal for softer specimens and components. All cloths are self-adhesive except roll Material. Roll Material Type Unit NMH 50" wide x 1yd 341236 Selvyt SR 1400mm wide x 1m 341305 NFC: MBL: Synthetic flock sprayed on cotton carrier. Can be used with 1 micron Kemet Diamond Compound after a smoothing operation on ASF to produce a mirror finish on soft materials. Colour: Green. Synthetic flock sprayed on cotton carrier. Used with 3 micron Kemet Diamond Compound after 6 micron MSF stage. Colour: Black. Pack of 10 Type NFC MBL 150mm dia 341207 341721 200mm dia 341208 341722 250mm dia 341225 341726 MRE: Synthetic flock sprayed on a flexible waterproof carrier. A more heavy duty cloth for use with 6 micron Kemet Diamond Compound and finer. Colour: Red. MRE 341711 341712 341716 NSH-B NLH NMH Chem H LIL-PLUS KAN 341256 341241 341222 341779 341613 341075 341257 341205 341223 341782 341611 341076 341246 341247 341237 341783 341610 341077 NSH-B: A short nap cloth with woven backing used for metallographic and some optical polishing operations. Commonly used with Kemet Diamond Compound. 3 Micron and finer. Colour: Black. Type NFC 300mm dia 341210 380mm dia 341211 NLH: A longer, stiffer nap cloth. Commonly used with 6 micron Kemet Diamond compound or finer. Colour: Cream. MBL 341724 341725 MRE 341714 341715 NSH-B NLH NMH Chem H LIL-PLUS KAN 341203 341206 341224 341784 341609 341070 341243 341248 341221 341865 - - NMH: A napped cloth with uni-directional fibres bonded to a cotton twill backing. A durable, wear resistant cloth. Commonly used with 6 micron Kemet Diamond compound or finer. Colour: Light Brown. LIL-PLUS: A soft short nap cloth suitable for mirror finishing. Use with 3 micron. Colour: Pink. Selvyt SR: A cotton cloth of medium nap with a single pile. Available only as non-adhesive. Colour: Cream. KAN: Wool based cloth for polishing Chem H: For use with a chemical mechanical polishing ferrous & nonferrous. Use with process with COL-K colloidal silica suspension. 3 micron diamond compound Colour: Black. or finer. Colour: Cream. 17
K EMET POLISHING CLOTHS Metallic Fibre backed polishing pads The Kemet magnetic disc system is suitable for Kemet s range of magnetic polishing pads, diamond grinding and fine grinding discs, and any magnetic consumable from other suppliers. It is available in 200mm, 250mm and 300mm diameter. Other sizes available upon request. Advantages Easier to change cloths Cloths last longer No adhesive breakdown problems Faster and cleaner cloth changes No metal disc involved so safe to use 200mm dia (10 pack) 250mm dia (10 pack) 300mm dia (10 pack) Pad Type ASFL-M 341175 341176 341177 AST-M 341287 341288 341285 Chem-HM 341851 341852 341853 Kan-M 341294 341295 341072 MRE-M 341815 341816 341817 PSU-MM 341811 341812 341813 NSH-BM 341263 341261 341262 Lil Plus-M 341289 341290 341251 NLH-M 341292 341293 341267 CHEM-HM: KAN-M: MRE-M: For use with a chemical mechanical polishing process with Col-K colloidal silica suspension. Colour: Black. Woven wool polishing cloth for polishing ferrous and non ferrous metals. Use with 3 Micron diamond compound. Colour: Cream. Synthetic flock sprayed onto a flexible waterproof carrier. Use with 6 Micron diamond compound or finer. Colour: Red. 200mm dia (each) 250mm dia (each) 300mm dia (each) Pad Type Magnetic Disc 345175 345183 345182 ASFL-M: AST-M: Synthetic silk pad with durable woven structure for mirror finishing of most metals. Commonly used with 3 Micron Diamond compound and finer. Colour: White. Extra hard Synthetic silk pad on rigid backing. Used for increased cutting action and good general flatness control. Used with 14 Micron diamond compound and coarser. Colour: White. PSU-MM: Non-woven chemo textile pad suitable for general polishing. Use with 3 Micron diamond compound. Colour: White. NSH-BM: A Short nap cloth with woven backing. Use with 3 Micron diamond compound or finer. Colour: Black. LIL-PLUS-M: A soft short nap cloth suitable for mirror finishing. Use with 3 Micron diamond compound. Colour: Pink. NLH-M: A Longer, stiffer nap cloth. Used with 6 Micron diamond compound or finer. Colour: Cream. 18
C UT-OFF, GRINDING & POLISHING MACHINES Servocut A401 Automatic Cut Off Machine Specification The Servocut A401 is a floor mounted, microprocessor controlled, precision cut off machine, with manual chop cutting and automatic table feed systems. It has digital positioning of the specimen in X, Y and Z axis with an accuracy of 2 microns (X axis optional). It has cutting capacity of 130/150mm with cut off wheel diameter of 350/400mm. The cutting force and the cutting feed rate can be selected from the front touch pad. Servocut A301 Automatic Cut Off Machine Specification The Servocut A301 is a medium size, bench top, microprocessor controlled cut off machine, with manual chop cutting and automatic table feed systems. It has digital positioning of the specimen in X and Y axis with an accuracy of 2 microns (X axis optional) & manual positioning Z axis. Cutting force and cutting feed rate can be selected from the front touch pad. Micracut 151 / 201 Specification Micracut precision cutters are used for precise and deformation-free cutting of Metals, Ceramics, Electronic Components, Crystals, Composites, Biomaterials, Sintered Carbides, Minerals etc. and are ideal for Metallurgical, Geological, Biomedical and Industrial Laboratories. The applications are endless. Micracut 151 - Precision Low Speed Saw Micracut 201 - High Speed Table Feed Precision Cutter Ecopress Hot Mounting Press Specification Automatic hot mounting press with one cylinder (Ecopress 100) or two cylinders (Ecopress 200) with programmable HMI touch screen. FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE 19
C UT-OFF, GRINDING & POLISHING MACHINES Forcipol 1V Grinder & Polisher Specification Forcimat preparation systems are suitable for all metallographic applications such as grinding, lapping and polishing. The Forcipol 1V Grinder and Polisher has a variable speed between 50-600 rpm. It is suitable for both manual and automatic operation. Forcipol 2V Grinder & Polisher Specification The Forcipol 2V Grinder and Polisher has two platens with variable speed range between 50 and 600 rpm. One disc can be used for grinding while the other disc can be used for polishing. Focipol 2V is ideal for laboratories which have a wide variety of samples to process. Forcipol Specifications Models No. of Stations Motor(s) RPM Wheel Diameter Dimensions (mm) Weight (kg) 345130 Forcipol 1 V 1 0.75 HP, 220 V 50 Hz., 1 ph 50-600 Var. 200/250 mm 380 x 690 x 340 30 345100 Forcipol 300-1V 1 1.0 HP, 220 V 50 Hz., 1 ph 50-600 Var. 300 mm 420 x 730 x 350 37 345140 Forcipol 2 V 2 0.75 HP, 220 V 50 Hz., 1 ph 50-600 Var. 200/250 mm 700 x 690 x 340 40 Wheels, Splash Guards, Paper Ring and Covers are extra. (Please choose from list below). Accessories Accessories Accessories 200 mm Application 250 mm Application 300 mm Application 345141 PVC Wheel, 200 mm 345135 PVC Wheel, 250 mm 345110 PVC Wheel, 300 mm 345181 Aluminium Wheel, 200 mm 345134 Aluminium Wheel, 250 mm 345114 Aluminium Wheel, 300 mm 345143 Splash Guard, 200 mm 345131 Splash Guard, 250 mm 345111 Splash Guard, 300 mm 345142 Paper Ring, 200 mm 345132 Paper Ring, 250 mm 345112 Paper Ring, 300 mm 345160 Cover, 200 mm 345133 Cover, 250 mm 345113 Cover, 300 mm 20 FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE
C UT-OFF, GRINDING & POLISHING MACHINES Forcipol 300-1V Grinder & Polisher with Forcimat head Specification The Forcimat Automatic Head, microprocessor controlled, pneumatically adjustable individual force loading system, up to 6 specimens, front panel with touch-pad controls, specimen holder rotating at 120 rpm, 60 Watt DC motor, quick-locking swing mounted design, audible warning signal, communication capability with all Forcipol instruments, steel mounting column and with one standard drip lubricator, complete and ready for operation. Digiprep 251/301 Specification Digiprep preparation systems are designed for fully automated sample preparation with consistent and reproducible results. The Digiprep head accurately controls the force applied so samples are prepared the same way every time, independent of operator skills. Preparation programmes can easily be stored on the LCD screen. Efficiency is further increased by adding a Dosimat Peristaltic Dispensing system for accurate consumable usage. FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE 21
M ACHINES FOR SPECTRAL ANALYSIS Spectral PG Spectral MM Specification The Spectral PG is a compact bench-top Pendulum Grinder for fast grinding of iron and steel samples for spectroscopic analysis. It has a simple and reliable design with low noise and dust generation levels. It is completely enclosed and dustproof with Halogen spot light. The front cover can be completely opened for easy access to all sides. Specification The Spectral MM is an automatic milling machine for fast milling of ferrous and non-ferrous materials for emission and X-ray spectrometer analysis. Automatic fine surface milling guarantees the highest level of reproducibility through automatic processing of the specimen. The Spectral MM has a reliable and robust design with low noise and emission levels. It has easy access to all sides. 22 FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE
M ACHINES FOR SPECTRAL ANALYSIS Spectral 250 Specification The Spectral 250 is a table-top portable surface grinder for the preparation of steel samples for Spectroscopy. A compact design with vibration free operation makes it a practical instrument to work with. Low noise and dust generation levels as well as standard outlet for dust exhauster are additional advantages. The 250 mm dia Drive Plate is dynamically balanced for smooth running. As grinding discs are held on the plates by vacuum they do not need to be self adhesive. 40 to 120 grit discs can usually be used to obtain the desired surface quality. The Spectral 250 is equipped with an electronic brake system which brings the motor to a quick full stop in seconds. Spectral 350 Specification The Spectral 350 Dual Disc grinder is used to achieve excellent precision flat surfaces on iron and steel specimens for Spectroscopic Analysis. The robust and vibration-free construction has been designed for continuous operation at high sample throughput. The Spectral 350 has 2 independently driven 350mm dia plates. These are dynamically balanced for smooth running. Speeds can be set at 1400 or 2800 rpm so coarse and fine grinding can be done on the same machine. Abrasive discs are fixed to the plates by vacuum they do not need to be self adhesive. They are easy to replace and the full width of the disc can be used. A strong Aspiration Device (Blower) unit is available as an accessory with easily replaceable filter. This creates a dust free working environment. Both plates are covered half way by a lid which allows grinding in just one area for operator safety and comfort. The Spectral 350 is also equipped with a breaking device which brings the plates to a rapid stop. The machine is fitted with safety interlocks which do not allow the lid to be opened before the motors are stopped. FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE 23
C UT-OFF, GRINDING & POLISHING MACHINES Kemet Geological Sample Preparation The Kemet range of Geological sample preparation equipment can cater for high or low volume production. The details below will help to determine the most suitable system for your application: Step 1 Impregnate porous samples using the Vacumet, or mount samples directly onto glass slides using the KEPT resin. Step 2 Use the Geoform to first section the mounted sample, and then grind to the required thickness. Step 3 For polishing up to 3 specimens, use the Forcipol 300-1V with the Forcimat TS head. OR For high volumes, use the Kemtech 15 Geo to produce flat lapped thin sections, followed by the Kemet 300 LVAC for polishing. 24 FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE
C UT-OFF, GRINDING & POLISHING MACHINES Geoform Thin Section Cutting and Grinding Machine Specification The Geoform is a precision thin sectioning machine for mineralogy, combining cutting and grinding functions. With the cutting module, using Diamond or CBN wheels up to 200mm diameter, the specimen is mounted on the holder by way of a vacuum and sectioned to a thickness of approx 0.5 micron. Water cooling avoids deformation. The grinding module is designed for precision grinding. A universal vacuum holder accepts different sizes of glass slides by changing the location pins. A vacuum pump delivered as standard holds the glass slide fixed on the holder during the grinding process. A built-in digital micrometer ensures high precision and the specimen is ground with an accuracy of microns. Kemtech 15 Geological Lapping Machine The Kemtech 15 Geological lapping machine is able to accurately lap thin sections mounted on glass slides down to 30 microns. Silicon carbide can easily be applied to the cast iron serrated lapping plate for lapping. Polishing of thin sections can be achieved using a polishing pad. Features Cast iron Serrated Lapping Plate Variable Speed up to 70 rpm Water Trap and Filter Capacity for up to 3 vacuum jigs with diamond faced stoppers Vacuum pump Integrally mounted high torque drive unit with 0.37kW (0.5HP) motor Sealed maintenance free reduction gearbox Three adjustable conditioning ring roller bearing yoke assemblies Abrasive Slurry Distribution System using rotating drum Electronic digital timer with variable time ranges Electrical: 230V-single phase-50hz FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE 25
M ACHINES FOR THIN SECTIONS Kemet 300LVAC Polishing Machine The Kemet 300LVAC special purpose-polishing machine is designed to work alongside the Kemtech 15 Geological lapping machine for polishing geological mounted samples. The basic machine has a 300mm diameter polishing plate. All drive elements are mounted on a heavy-duty aluminium alloy casting, giving vibration free operation and silent running. Water inlets with control valve are standard features. The control panel has a process timer, variable speed control and forward / reverse control switch and its own vacuum pump and connectors to suit Kemet vacuum jigs (not supplied with the machine). Kemet Vacuum Jigs The KEMET VACUUM JIG is a precision workholding and sizing fi xture for use with KEMET and other Flat Lapping Machines. The Jig is suitable for accurately sizing Geological thin sections, wafers, crystals and any precision parts where parallelism and precision fi nish are required. A range of face plates are available making the Jig suitable for holding all popular Glass Slide sizes. Special holding profi les can be supplied to accommodate wafers crystals and precision parts. Any components and specimens can be held which can be located inside a diameter of 110mm and are under 6mm in thickness. Special versions for larger sizes are available on application. The basic Jig is supplied in a protective wooden case complete with rotary union and tubing suitable for a Vacuum Pump. The work locating faceplate is provided to suit the application. Kemet Vacuum Jig 362072 Nett weight - 6.5 kg Height including Rotary Union 250mm Outside Diameter 157mm Options include:- 1. A setting jig complete with Dial indicator. This enables accurate size setting to a few microns. 2. A stand to enable easy loading and unloading of the Jig - 362077. 3. Setting stand - 361986. 4. Setting test block - 361773. 26 FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE
P ERISTATIC DOSING SYSTEMS AkuDisp Peristaltic Dispenser The AkuDisp is a peristaltic dispenser designed to work with Forcipol and Kemet lapping machines. It incorporates a stirrer and has programmable timer which is preset with 10 second time intervals and will pump for 2 seconds. A separate purge button will return any solution in the pipework and spray head to the receptacle. The AkuDisp can be programmed to pump slurries for specifi c durations and frequencies enabling metered dispensing. This allows a user to accurately control consumable usage. When integrated onto a Kemet/Metkon machine, the AkuDisp will start and stop with the host machine timer. This means an operator can leave a machine to concentrate on other tasks, safe in the knowledge that the AkuDisp will switch off unattended. The AkuDisp is easily serviceable, with all rotating parts fi tted to the exterior. Kemet Process Development and Demo Labs Kemet have a Metallographic centre of excellence in Oxford for training and process development, as well as a Geological sample preparation laboratory at our Maidstone Head Offi ce. Both are available for customer visits and demonstrations. FOR MORE INFORMATION INDIVIDUAL DATA SHEETS ARE AVAILABLE 27
Kemet The World Over Kemet International Ltd. Subsidiary Companies United Kingdom Kemet International Ltd Netherlands Kemet Europe B.V. China Kemet China Ltd Japan Kemet Japan Company Ltd Korea Kemet Korea Australia Kemet Australia Pty Ltd Singapore Kemet Far East PTE LTD Malaysia Kemet Precision (M) SDN BHD Kemet Products are available through a Worldwide Network of Authorised Distributors in Europe Asia Africa U.S.A. Middle East Australasia Kemet Kemet International Limited Cuxton Road Parkwood Trading Estate Maidstone Kent ME15 9NJ United Kingdom Tel: +44 (0) 1622 755287 Fax: +44 (0) 1622 670915 E-mail: sales@kemet.co.uk Website: www.kemet.co.uk April 2013