Ion Exchange Membranes. High-performance fumasep ion exchange membranes for Electro Membrane Processes



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Ion Exchange Membranes High-performance fumasep ion exchange membranes for Electro Membrane Processes

High-performance fumasep ion exchange membranes for Electro Membrane Processes FuMA-Tech the company for functional membranes and plant technology is one of the leading manufacturers of ion exchange membranes for different electrochemical operations. Our modern coating plant produces porous, non-porous and functional membranes with excellent resistance to acids, bases, solvents and oxidation. With our new membrane coating line in a clean room, our further improved polymer production and a state of the art air purification which will meet all future requirements, we do another important step in the new markets of water treatment technology, the innovative change of energy whilst using fuel cells as well as the energy storage with batteries. fumasep membranes are produced according to FuMA-Tech`s proprietary solution casting technology. They are supplied in standard sheet sizes for example of 200 x 300 mm, 520 x 520 mm, 520 x 1050 mm and other sizes on request. The maximum width of 1650 mm could be produced on rolls with thicknesses ranging from 10 µm up to 500 µm. Standard Grade Membranes The fumasep FAS and fumasep FKS are standard homogeneous anion and cation exchange membranes for electrodialysis and reversed electrodialysis. They are cost saving membrane types with reinforcement as well as non reinforced films. Those membrane types are optimised in view of thickness, conductivity, permselectivity and area resistance, depending on the application. The recommended applications are for example desalisation processes, concentration of salts, acids and bases, nitrogen removal from drinking water. 3-Compartment-Cell ED-Bipolar Cation exchange membrane Cathode H 2 H + NaOH OH Anion exchange membrane Anode Membranes for Electrodialysis with Bipolar Membranes Our products fumasep FAB, FKB and FBM are designed and optimized for electrodialysis with bipolar membranes. The EDBM is the combination of conventional electrodialysis for salt separation with electrochemical water splitting for the conversion of a salt into its corresponding acid and base. Na + Na 2 Bipolar Membrane Na 2 Figure 1: Electrodialysis with bipolar membranes in a 3-compartment cell fumasep FAB is an anion exchange membrane which is developed for very low proton crossover to receive a high concentration of acid. fumasep FKB is a cation exchange membrane optimised for high cation transport in combination with high OH- retention. fumasep FBM is a bipolar membrane, which induce the splitting of water into protons and hydroxide ions. The bipolar membrane fumasep FBM combines high selectivity and efficiency as well as high chemical stability within a broad ph range, excellent mechanical stability and low electrical resistance. It is ideally suited for the production of acid and base from the corresponding salts, as well as for innovative concepts such as biological fuel cells. The patented multilayer membrane consists of a selective anion and cation exchange film. The dissosiation of the water into protons and hydroxy ions takes place in the special interface layer. The water is transferred into this layer by osmotic effects. Figure 2: Current/voltage plot of fumasep FBM bipolar membrane

Special Grade Membranes The fumasep FAD anion exchange membrane is a membrane type with excellent properties regarding proton and anion transport as well as high efficiencey in view of the metal ions rejection. This characteristic is predestinated for the operation in diffusions dialysis processes for the recovery of free acids from spent treatment bath solutions for example in surface finishing and textile processes. Acid-ions Water IN Hydrogen-ions Metal-ions AAM Reject Materials OUT Depending on the process design, up to 95 % of the free acid and up to 80 % of the base can be recovered in this way and returned to the production process, thus saving chemicals needed for the finishing baths or wastewater treatment. fumasep FAP is a chlorine resistant anion-exchange membrane which also allows the transport of protons. This membrane is used for applications that require highly permselective membranes with excellent oxidative stability, low area resistance and high mechanical stability. fumasep FAA is an alkaline stable anion-exchange membrane for electrodialysis applications. fumasep FKL is a cation-exchange membrane for concentration of bases by electrodialysis. fumasep FKE is a thin cation-exchange membrane and proton conductor for electrolysis with high selectivity. Reclaimed Acid OUT AAM = Anion exchange membrane Figure 3: Diffusion dialysis in a 2-compartment cell Spent Acid IN For base recovery by diffusion dialysis, the fumasep FKD cation exchange membrane is used likewise. Fluorinated Membranes for Electrolysis The fumasep F-10180 PTFE is a cation exchange membrane based on perfluorinated sulfonic acid/ptfe copolymers with excellent chemical stability and superior ionic conductance intended for use in electrolysis. The membrane is reinforced with woven PTFE for highest mechanical and chemical stability. Further application is the production of sodium hypochlorite and hypochlorous acid for water disinfection.

Physical and chemical properties Type Reinforcement Thickness IEC Selectivity Specific area resistance Stability µm meq/g % Ωcm² ph Standard Grade Membranes FAS anion none 10-50 1.6-1.8 94-97 0.4-0.8 1-14 FKS cation none 10-50 1.3-1.4 98-99 0.9-1.9 1-14 FKS cation polyester 75-130 0.8-1.2 98-99 2.0-4.5 1-9 FAS anion polyester 75-130 1.0-1.4 92-97 2.0-3.0 1-9 Membranes for Electrodialysis with Bipolar Membranes FAB anion PEEK 100-130 1.0-1.1 94-97 4-7 1-14 FKB cation PEEK 100-130 1.2-1.3 98-99 4-6 1-14 FBM bipolar PEEK 180-200 1-14 Special Grade Membranes FAD anion polyester 75-90 1.5-1.7 >85 0.4-0.8 1-9 FKD cation PEEK 75-90 1.2-1.4 >94 1.0-1.2 1-14 FAP anion PEEK/PTFE 130-160 1.1-1.3 >91 1.1-1.3 1-11 FAA-3 anion PEEK 100-130 1.4-1.6 94-96 1.9-2.5 1-14 FKL cation PEEK 100-130 1.0-1.2 98-99 6-10 1-14 FAA-3 anion none 10-50 1.9-2.1 92-95 0.2-0.7 1-14 FKE cation none 10-50 1.4-1.5 98-99 0.3-0.9 1-14 Fluorinated Membranes for Electrolysis F-10180 cation PTFE 150-180 1.0 >99 <0.5 1-14 Ultrex Membranes AMI-7001 anion polypropylene 500 1.3 >96 25-30 1-10 CMI-7000 cation polypropylene 450 1.6 >97 25-30 1-10

FUMATECH functional membranes for fuel cells, batteries and electrolysis The company Focussing on water as the basis of all forms of life, and energy as the basis for a higher quality of life, FUMATECH Functional Membranes and Plant Technology combines the important tasks of providing energy and water. The company is engaged in the field of fuel cell technology and membrane separation technology, particularly for the treatment of aqueous solutions. FUMATECH draws its particular strengths as a leading producer of ion-exchange membranes from its membership in the BWT Best Water Technology Group. FUMATECH is committed to develop new products that will accelerate progress in polymer electrolyte fuel cells. The company is both competent und competitive as a leading supplier of polymers and membranes for manufacturing of membrane electrode assemblies. The high performance membranes are the heart of a proton exchange membrane (PEM) fuel cell stack. FUMATECH produces and develops polyelectrolytes (fumion ionomers), proton conductive membranes (fumapem membranes) and separation membranes (fumasep membranes) based on proprietary technology and designed for high precision mass manufacturing. fumion fumion FF fumapem F fumapem AM fumapem ST fumapem P,E fumapem FAA fumasep FAP fumasep FBM fumasep HF fumasep fumea ionomer resin as granular polymer, in solution form or in dispersion granular perfluorosulfonyl fluoride resin for extrusion perfluorosulfonic acid membranes for PEMFC polybenzimidazole membranes for high temperature PEMFC hydrocarbon membranes for DMFC and PEMFC hydrocarbon membranes for DMFC anion-exchange membrane for alkaline FC anion-exchange membrane for redox flow batteries bipolar membrane hollow fibre cartridge for gas humidification ion-exchange membranes for humidifier, electrodialysis and electrolysis catalyst coated membranes for water electrolysis

BWT The Company Druck: 140311DK The Best Water Technology Group is Europe s leading water technology company with 2,800 employees and a vast network of partner companies, service staff, installers, planners, architects and hygiene experts. Our R&D teams apply state-of-the-art methods and use the latest processes and materials to create products that are both economical and green. One of the key objectives is to reduce the resource and energy consumption levels of our pro ducts, resulting in a reduction in CO 2 emissions. Practically everywhere where water is involved, BWT s pioneering products have proved their worth millions of times over; where domestic water enters a building ( point of entry ) and at its tapping point ( point of use ), for the treatment of seawater, drinking water, mineral water, ultrapure water for pharmaceuticals, water for swimming pools, heating and process water, boiler water, cooling water and water for airconditioning systems. Our numerous innovations enable our customers to enjoy the highest levels of safety, hygiene and health in their daily use of water the precious elixir of life. Among these are: SEPTRON, the world s first Electrodeionisation module (EDI) with spiral winding, the MDA (manganese oxide activation) method for effective removal of manganese, AQA total bipolar technology for chemical-free limescale protection, SANISAL the world s first regeneration salt for softening systems that also disinfects at the same time, and the revolutionary new Mg 2+ technology for better tasting filtered water, coffee and tea. BWT, with its unique, high-performance membranes for fuel cells and batteries, is setting the 21 st century standard for the supply of clean energy. BWT For You and Planet Blue signifies our mission to take ecological, economic and social responsibility, and to provide our customers with the best products, systems, technologies and services in all areas of water treatment, while making a valuable contribution to the preservation of our blue planet s global resources. For further information: FuMA-Tech Gesellschaft für funktionelle Membranen und Anlagentechnologie mbh Carl-Benz-Straße 4 D-74321 Bietigheim-Bissingen Tel.: +49/7142/3737-900 Fax: +49/7142/3737-999 E-Mail: office@fumatech.de BWT Aktiengesellschaft Walter-Simmer-Straße 4 A-5310 Mondsee Tel.: +43/6232/5011-0 Fax: +43/6232/4058 E-Mail: office@bwt-group.com www.bwt-group.com www.fumatech.de