Thermal Engineering from Essen Your partner in heat treatment

Thermal Engineering from Essen Your partner in heat treatment

Company profile The English word welding and the greek word therm for pure exchange of thermal radiation between two bodies form the key word for the trademark WELDOTHERM which is nowadays a synonym for controlled heat treatment worldwide. More than 35 years ago WELDOTHERM started to specialize on the development and fabrication of practice oriented, site proven and largely supervision free heat treatment units, sturdy heating elements of high material quality and all required components for related measuring equipment. For many years WELDOTHERM fabricates heat treatment units in every required output ratings. Today they are used worldwide on many sites, in workshops and all places where high demands on accuracy and precision in heat treatment is required. WELDOTHERM has representatives and dealers in many countries all over the world who are at your disposal at anytime. Over the years WELDOTHERM extended its product range. Today WELDOTHERM is a universal developing and fabricating company of heat treatment units and offers customized solutions for almost any heat treatment task. First class quality of all products and services under the WELDOTHERM trademark has always been and remains our motto.

Content 4 WELDOTHERM Heat Treatment Units 9 WELDOTHERM Heating Elements 15 WELDOTHERM Special Heating Systems 16 WELDOTHERM Control And Measuring Devices 20 WELDOTHERM Accessories 23 WELDOTHERM Consumables 27 WELDOTHERM Infrared Heating Systems 30 WELDOTHERM Standard Furnaces 35 WELDOTHERM Industrial Furnaces 3

Heat Treatment Units The Heat Treatment Units VAS WELDOTHERM manufactures a standard program of fully automatic program controlled heat treatment units of all output ratings. Within these output ratings, optimized according to the respective application, any number of control circuits, fully independent from each other, are available. range guarantee that a 1" circumferential joint can be heat treated as well as a large vessel joint or any other workpiece. To connect a heating element to a wrong voltage is therefore almost impossible. WELDOTHERM heat treatment units are equipped with safety facilities for personnel and workpieces which widely transcend the valid VDE requirements! The intrinsic safety of each VAS unit covers an operational temperature control of the transformer including forced shutoff, fan cooling with separated power connection, an emergency Shut-Off button at the side of the unit, a touch voltage of maximum 30 V against ground, FI-flash actuation at 300 ma, phase input control by control lamps, phase and control voltage detection including alarm horn (114 Phon) during failure and a single safeguarding of each heating circuit by power fuses. VAS 45-6 The big advantage consists in the fact that each control circuit possesses its own program controller, so utmost flexibility is guaranteed. One can start identical or completely different programs at the same or at any different point of time. Each control circuit possesses a built in ammeter which serves the current drain control. Even an untrained user is able to operate the unit after a short introduction. The operational precision guarantees precise compliance with the annealing data. The requirements on the accuracy of temperature registration devices is variable depending on the application. For this reason at WELDOTHERM you can choose 6 or 12 channel temperature recorders with accuracy classes 1, 0.5 and 0.25 according to DIN 43 710. To facilitate the operation of our heat treatment units even more, related to practice, WELDOTHERM heat treatment units work with secondary voltages of 30 and 60 Volts as standard. The possible heating element dimensions within these voltage VAS 130-12 In case of possible improvements which show during operation on sites or within the WELDOTHERM design and development department, these will immediately implemented into the running fabrication. Should our standard VAS units not cover your specific requirements we will manufacture your custom-built WELDOTHERM heat treatment unit! 4

Heat Treatment Units Technical Data 12-2 45-6 82-6 82-12 130-6 130-12 100100 100200 100300 100301 100400 100401 Power at 100 % duty 12 kw 45 kw 82 kw 82 kw 130 kw 130 kw Primary Input 400 V, 32 A 400 V, 63 A 400 V, 119 A 400 V, 119 A 400 V, 188 A 400 V, 188 A 500 V, 24 A 500 V, 52 A 500 V, 95 A 500 V, 95 A 500 V, 150 A 500 V, 150 A Control Voltage standard standard standard standard standard standard 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz Primary connection Cable 4 x 6 mm 2, Cable 4 x 16 mm 2, Cable 4 x 35 mm 2, Cable 4 x 35 mm 2, direct connection direct connection 5 m, 5 m, 5 m, 5 m, contactor contactor CEE-plug 32 A CEE-plug 63 A CEE-plug 125 A CEE-plug 125 A Program Controller DIGIT 450 DIGIT 450 DIGIT 450 DIGIT 450 DIGIT 450 DIGIT 450 Number of Control Circuits 2 6 6 12 6 12 Switching current 100 A 125 A 227 A 6 x 90 A + 360 A 180 A per Control Circuit 6 x 135 A Temperature Recorder BL 60-6 BH 60-6 BH 60-6 BH 60-12 BH 60-6 BH 60-12 Dimensions W x H x D 500 x 510 x 900 x 1300 x 900 x 1300 x 1150 x 1350 x 1150 x 1350 x 1150 x 1350 x 525 mm 800 mm 800 mm 900 mm 900 mm 900 mm Weight 120 390 490 590 670 680 Required cables for commissioning (operating range 25 m) other cable lengths on request Twin Cables 2 each 6 each 6 each 12 each 6 each 12 each 2 x 16 mm 2, 25 m 2 x 25 mm 2, 25 m 2 x 50 mm 2, 25 m 2 x 25 mm 2, 25 m 2 x 95 mm 2, 25 m 2 x 35 mm 2, 25 m 150100 150101 150103 150101 150105 150102 Splitter Cables 4 each 2-way, 3 m 12 each 3-way, 3 m 12 each 5-way, 3 m 12 each 2-way, 3 m 12 each 8-way, 3 m 24 each 4-way, 3 m 150200 150201 150203 150200 150205 150202 12 each 3-way, 3 m 150201 Compensating Cables 2 each, 25 m 6 each, 25 m 6 each, 25 m 12 each, 25 m 6 each, 25 m 12 each, 25 m 150300 150300 150300 150300 150300 150300 Control Bridge Cables 2 each, 1 m 6 each, 1 m 6 each, 1 m 12 each, 1 m 6 each, 1 m 12 each, 1 m 150400 150400 150400 150400 150400 150400 5

Heat Treatment Units STANDARD EUROPA The STANDARD EUROPA series was developed to meet the needs of most customers who want to do preheating and annealing jobs with high precision but without having the requirements of complex program profiles. These demands led to the heat treatment unit STANDARD EUROPA which unite the familiar WELDOTHERM quality with a unique price-performance ratio. Six and twelve fully automatic program controllers and a 6 or 12 channel temperature recorder are natural layout components. The program controllers TC 60 are easy to program and are equipped with memory capacity in which one can save up to 5 programs for every time repetition. These are connectable with each other, so that even complex heat treatment applications can be realized. Built in ammeters serve for current drain control of each control circuit. STANDARD EUROPA heat treatment units are equipped with the following safety facilities: temperature control of the STANDARD EUROPA 82-12 transformer with forced disconnection when overstressed, forced air fan cooling, emergency SHUT-Off button switch, maximum touch voltage against ground 30 V, FI- triggering at 300 ma, single protection of each heating circuit by power fuses. These sturdy heat treatment units have proved themselves all over the world. These units can also be manufactured according to your specific requirements. STANDARD EUROPA 45-6 6

Heat Treatment Units Technical Data 45/6 70-6 70-12 82-6 82-12 130-6 130-12 101100 101200 101201 101300 101301 101400 101401 Power at 100 % duty 45 kw 70 kw 70 kw 82 kw 82 kw 130 kw 130 kw Primary Input 400 V, 63 A 400 V, 95 A 400 V, 95 A 400 V, 119 A 400 V, 119 A 400 V, 188 A 400 V, 188 A 500 V, 52 A 500 V, 75 A 500 V, 75 A 500 V, 95 A 500 V, 95 A 500 V, 151 A 500 V, 151 A Control Voltage standard standard standard standard standard standard standard 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz Primary Connection Cable Cable Cable Cable Cable direct connection direct connection 4 x 16 mm 2, 4 x 16 mm 2, 4 x 35 mm 2, 4 x 35 mm 2, 4 x 35 mm 2, contactor contactor 5 m, 5 m, 5 m, 5 m, 5 m, CEE-plug 32 A CEE-plug 63 A CEE-plug 125 A CEE-plug 125 A CEE-plug 125 A Program Controller TC 60 TC 60 TC 60 TC 60 TC 60 TC 60 TC 60 Number of Control Circuits 6 6 12 6 12 6 12 Switching Current 125 A 180 A 90 A 227 A 6 x 135 A + 360 A 180 A per Control Circuit 6 x 90 A Temperature Recorder BH 60-6 BH 60-6 BH 60-12 BH 60-6 BH 60-12 BH 60-6 BH 60-12 Dimensions W x H x D 900 x 1300 x 900 x 1300 x 900 x 1300 x 900 x 1300 x 900 x 1300 x 1150 x 1350 x 1150 x 1350 x 800 mm 800 mm 800 mm 800 mm 800 mm 900 mm 900 mm Weight 380 410 445 450 490 590 640 Required cables for commissioning (operating range 25 m) other cable lengths on request Twin Cables 6 each 6 each 12 each 6 each 12 each 6 each 12 each 2 x 25 mm 2, 2 x 35 mm 2, 2 x 16 mm 2, 2 x 50 mm 2, 2 x 25 mm 2, 2 x 95 mm 2, 2 x 35 mm 2, 25 m 25 m 25 m 25 m 25 m 25 m 25 m 150101 150102 150100 150103 150101 150105 150102 Splitter Cables 12 each 12 each 24 each 12 each 12 each 12 each 24 each 3-way, 3 m 4-way, 3 m 2-way, 3 m 5-way, 3 m 2-way, 3 m 8-way, 3 m 4-way, 3 m 150201 150202 150200 150203 150200 150205 150202 12 each 3-way, 3 m 150201 Compensation Cables 6 each, 25 m 6 each, 25 m 12 each, 25 m 6 each, 25 m 12 each, 25 m 6 each, 25 m 12 each, 25 m 150300 150300 150300 150300 150300 150300150300 7

Heat Treatment Units Special Heat Treatment Units Heat treatment units in heated containers on vats Rating of heat treatment unit: 170 kw Operation field: Preheating and post heat treatment of pipeline joints in oil and gas fields at outside temperatures between 40 C and +40 C. Heat Treatment unit built into an air-conditioned container with chassis for truck transportation Rating of heat treatment unit: 120 kw Operation field: Pre- and post heat treatment of welding joints in desert fields Everywhere else where steel constructions in the upper strength ranges are being built in unexploited areas, heat treatment processes must still be carried out, even tough there is no electric power source. Here is just one example: The construction of natural gas pipelines often takes place under extreme climatic conditions at hot weather in tropical areas as well as in icy regions. The heat treatment of pipeline welds such as carried out under normal conditions is therefore not possible. WELDOTHERM has designed a range of special mobile and completely self contained heat treatment units which can cope well with the above mentioned conditions. No matter where and which power is required for your heat treatment job, WELDOTHERM has the solution for you. 20 and 40 feet containers equipped with heat treatment units from 24 to 220 kw, according to requirements, are powered by Diesel generators with their requisite three phase A.C. Depending on their size, the containers are divided into either 2 or 3 compartments or they are made up of separate sections so the Diesel generator and the heat treatment unit can be used independently from each. The connections for the heat treatment unit supplemented by two power current connections for welding equipment are accessible from outside and are protected against unauthorized access by a flap. Self-conditioned heat treatment unit with Diesel generator on trailer Rating of generator: 130 kw Rating of heat treatment unit: 120 kw allowed for roads with max. 80 km/h Operation field: Preheating of gas pipelines when welding t-shaped pipes WELDOTHERM offers various locomotion solutions for various application areas: Container undercarriage with tired steel-disc wires for normal terrain, transport carriages equipped with runners for soft ground or trailers which are permitted for road traffic up to 80 km/h. 8

Heating Elements WELDOTHERM Heating Elements WELDOTHERM annealing and preheat elements are extremely robust and stable multipurpose heating elements, which can be used without difficulty for almost every application. The heating tapes and cables in particular thanks to their high flexibility can be used for very small pipe diameters and also on penetrators, branch welds and pipe walls. WELDOTHERM furnace heating elements are particulary suitable for preheating and postheating of workpieces, which because of their size or other reasons cannot be preor postheated in stationary furnaces. The high quality of the aluminium oxide ceramic (96 %) used and of the heating Heating mat long design Long Design Power Voltage Current Dimensions Dimensions kw V A W x H mm Ceramic Beads 1,35 30 45 50 x 570 2 x 27 1,35 30 45 75 x 380 3 x 18 1,35 30 45 100 x 275 4 x 13 1,35 30 45 125 x 230 5 x 11 1,35 30 45 150 x 190 6 x 9 1,9 42 45 50 x 680 2 x 35 1,9 42 45 100 x 340 4 x 16 1,9 42 45 150 x 235 6 x 11 2,7 60 45 50 x 1015 2 x 48 2,7 60 45 75 x 675 3 x 32 2,7 60 45 100 x 510 4 x 24 2,7 60 45 125 x 400 5 x 19 2,7 60 45 150 x 340 6 x 16 2,7 60 45 175 x 295 7 x 14 2,7 60 45 200 x 445 8 x 12 2,7 60 45 225 x 235 9 x 11 2,7 60 45 50 x 1120 2 x 53 2,7 60 45 75 x 740 3 x 35 2,7 60 45 100 x 550 4 x 26 2,7 60 45 125 x 445 5 x 21 2,7 60 45 150 x 380 6 x 18 2,7 60 45 175 x 320 7 x 15 2,7 60 45 200 x 275 8 x 13 2,7 60 45 225 x 255 9 x 12 3,8 84 45 50 x 1480 2 x 70 3,8 84 45 100 x 740 4 x 35 3,8 84 45 150 x 485 6 x 23 10,35 230 45 200 x 1060 8 x 50 10,35 230 45 250 x 850 10 x 40 10,35 230 45 400 x 530 16 x 25 wire materials (NiCr 80/20) has been proven in years of use on the toughest job sites. WELDOTHERM offers all heating elements standard-wise including DINSE plugs. For customers who use english heating units we equip our heating elements alternatively on special request with the english Camlock system. Application range: pipe and circumferential welds, flange welds, longitudinal welds, connecting piece welds, area heating Application limit: 1050 C material temperature Heating mat lateral design Lateral Design Power Voltage Current Dimensions Dimensions kw V A W x H mm Ceramic Beads 1,35 30 45 175 x 150 7 x 7 1,35 30 45 200 x 130 8 x 6 1,35 30 45 250 x 105 10 x 5 1,35 30 45 275 x 85 11 x 4 1,9 42 45 675 x 45 27 x 2 1,9 42 45 350 x 85 14 x 4 1,9 42 45 250 x 130 10 x 6 2,7 60 45 250 x 210 10 x 10 2,7 60 45 275 x 190 11 x 9 2,7 60 45 325 x 150 13 x 7 2,7 60 45 400 x 130 16 x 6 2,7 60 45 450 x 105 18 x 5 2,7 60 45 475 x 105 19 x 5 2,7 60 45 500 x 105 20 x 5 2,7 60 45 525 x 85 21 x 4 2,7 60 45 550 x 85 22 x 4 2,7 60 45 575 x 85 23 x 4 2,7 60 45 600 x 85 24 x 4 2,7 60 45 575 x 105 23 x 5 2,7 60 45 650 x 85 26 x 4 2,7 60 45 700 x 85 28 x 4 2,7 60 45 725 x 85 29 x 4 3,8 84 45 1750 x 45 70 x 2 3,8 84 45 700 x 105 28 x 5 3,8 84 45 475 x 150 19 x 7 10,35 230 45 525 x 405 21 x 19 10,35 230 45 850 x 235 34 x 11 10,35 230 45 1000 x 190 40 x 9 OrderNo. OrderNo. OrderNo. OrderNo. 200100 Heating Mats long design 30V 200103 Heating Mats long design 84V 200101 Heating Mats long design 42V 200104 Heating Mats long design 230V 200102 Heating Mats long design 60V 200200 Heating Mats lateral design 30V 200203 Heating Mats lateral design 84V 200201 Heating Mats lateral design 42V 200204 Heating Mats lateral design 230V 200202 Heating Mats lateral design 60V 9

Heating Elements Heating Tapes Application range: Circumferential welds on pipes, pipe walls, bends, elbows, welds with poor accessibility, heating of flanges and formed part connections Application limit: 1050 C material temperature Rating Voltage Current Dimensions Dimensions kw V A W x H mm Ceramic Beads 1,35 30 45 550 x 45 22 x 2 1,35 30 45 575 x 45 23 x 2 1,9 42 45 650 x 45 26 x 2 1,9 42 45 675 x 45 27 x 2 2,7 60 45 975 x 45 39 x 2 2,7 60 45 1000 x 45 40 x 2 2,7 60 45 1025 x 45 41 x 2 2,7 60 45 1050 x 45 42 x 2 3,8 84 45 1750 x 45 70 x 2 3,8 84 45 1800 x 45 72 x 2 200300 Heating Tapes 30 V 200302 Heating Tapes 60 V 200301 Heating Tapes 42 V 200303 Heating Tapes 84 V Heating tape Spreader Mats Application range: Circumferential welds on pipes, flange welds, fitting welds, connection piece welds in containers, conical and crowned workpieces, formed parts Application limit: 1050 C material temperature Rating Voltage Current Dimensions Dimensions kw V A W x H mm Ceramic Beads 1,35 30 45 200 x 150 8 x 6 1,35 30 45 250 x 130 10 x 5 1,35 30 45 300 x 85 12 x 4 1,9 42 45 200 x 170 8 x 8 1,9 42 45 250 x 130 10 x 6 1,9 42 45 300 x 110 12 x 5 2,7 60 45 350 x 210 14 x 7 2,7 60 45 400 x 130 16 x 6 2,7 60 45 450 x 110 18 x 5 3,8 84 45 350 x 210 14 x 10 3,8 84 45 450 x 150 18 x 7 3,8 84 45 575 x 130 23 x 6 10,35 230 45 200 x 1060 8 x 50 10,35 230 45 250 x 850 10 x 40 10,35 230 45 400 x 530 16 x 25 Spreader mat 200400 Spreader Mats 30 V 200403 Spreader Mats 84 V 200401 Spreader Mats 42 V 200404 Spreader Mats 230 V 200402 Spreader Mats 60 V 10

Heating Elements One-Line-Heating Cable/Two-Line-Heating Cable Design: Outer coating made of austenite wire mesh Application range: Collector welds, flange connection welds, fittings and shaped part connection welds, super-heating pipes, boiler walls, small pipes, connecting piece welds Application limit: 1050 C material temperature One-Line-Heating Cable Rating Voltage Current Dimensions kw V A W x H mm 200500 1,35 30 45 2450 x 13 200501 2,7 60 45 4550 x 13 200502 2,7 60 45 5390 x 13 One-Line-Heating Cable Two-Line Heating Cable Two-Line-Heating Cable Rating Voltage Current Dimensions kw V A W x H mm 200600 1,35 30 45 925 x 25 200601 2,7 60 45 1960 x 25 200602 2,7 60 45 2395 x 25 Preheaters Design: Back insulation made of 1" ceramic fibre insulation in Inconel wire mesh, back protection made of stainless steel. Application range: Circumferential tank welds, longitudinal tank welds, repair points Application limit: 450 C material temperature Preheater Magnetic clamp for preheaters Rating Voltage Current Dimensions kw V A L x W mm 200700 Preheater long design 30 V 1,35 30 45 500 x 100 200701 Preheater long design 30 V with bayonet sleeve 1,35 30 45 500 x 100 200702 Preheater long design 30 V with bayonet sleeve 1,35 30 45 500 x 100 and thermocouple element 200703 Preheater long design 60 V 2,7 60 45 900 x 100 200704 Preheater long design 60 V with bayonet sleeve 2,7 60 45 900 x 100 200705 Preheater long design 60 V with bayonet sleeve 2,7 60 45 900 x 100 and thermocouple element 200706 Preheater lateral design 30 V 1,35 30 45 500 x 100 200707 Preheater lateral design 30 V with bayonet sleeve 1,35 30 45 500 x 100 200708 Preheater lateral design 30 V with bayonet sleeve 1,35 30 45 500 x 100 and thermocouple element 200709 Preheater lateral design 60 V 2,7 60 45 900 x 100 200710 Preheater lateral design 60 V with bayonet sleeve 2,7 60 45 900 x 100 200711 Preheater lateral design 60 V with bayonet sleeve 2,7 60 45 900 x 100 and thermocouple element 200800 Clamp with 2 magnets, max. 250 C 200801 Clamp with 2 magnets, max. 450 C 11

Heating Elements Magnetic Preheaters Design: Back insulation made of 1" ceramic fibre insulation in Inconel wire mesh, back protection made of stainless steel, with magnetic clamps: 3 high temperature resistant special magnets. Application range: Circumferential tank welds, longitudinal tank welds, repair points Application limit: 450 C material temperature Magnetic preheater, long design Magnetic preheater, lateral design Rating Voltage Current Dimensions kw V A L x W mm 200900 Magnetic Preheater long design 30 V 1,35 30 45 500 x 100 200901 Magnetic Preheater long design 30 V with bayonet sleeve 1,35 30 45 500 x 100 200902 Magnetic Preheater long design 30 V with bayonet sleeve 1,35 30 45 500 x 100 and thermocouple element 200903 Magnetic Preheater long design 60 V 2,7 60 45 900 x 100 200904 Magnetic Preheater long design 60 V with bayonet sleeve 2,7 60 45 900 x 100 200905 Magnetic Preheater long design 60 V with bayonet sleeve 2,7 60 45 900 x 100 and thermocouple element 200906 Magnetic Preheaters lateral design 30 V 1,35 30 45 500 x 100 200907 Magnetic Preheaters lateral design 30 V with bayonet sleeve 1,35 30 45 500 x 100 200908 Magnetic Preheaters lateral design 30 V with bayonet sleeve 1,35 30 45 500 x 100 and thermocouple element 200909 Magnetic Preheaters lateral design 60 V 2,7 60 45 900 x 100 200910 Magnetic Preheaters lateral design 60 V with bayonet sleeve 2,7 60 45 900 x 100 200911 Magnetic Preheaters lateral design 60 V with bayonet sleeve 2,7 60 45 900 x 100 and thermocouple element Magnetic Heating Boxes Design: Back insulation made of 1" ceramic fibre insulation in Inconel wire mesh, back protection made of stainless steel equipped with attached handholds for easy use, magnetic clamps: 3 high temperature resistant special magnets. Application range: Circumferential tank welds, longitudinal tank welds, repair points Application limit: 450 C material temperature Magnetic heating box Rating Voltage Current Dimensions kw V A L x W mm 201000 Magnetic Heating Boxes 60 V, long design 2,7 60 45 865 x 155 201001 Magnetic Heating Boxes 60 V with bayonet thermocouple 2,7 60 45 865 x 155 element, long design 201002 Magnetic Heating Boxes 60 V, lateral design 2,7 60 45 495 x 305 201003 Magnetic Heating Boxes 60 V with bayonet thermocouple 2,7 60 45 495 x 305 element, lateral design 12

Heating Elements Channel Heaters Design: built in sturdy stainless steel metal boxes Application range: Annealing of collector floor welds and large circumferential welds, heating of temporary and stationary furnaces Application limit: 850 C material temperature Channel heater 60 V 4-bank channel heater 220 V Rating Voltage Current Dimensions kw V A L x W x H mm 201100 Channel heater 60 V 3,5 60 57 725 x 70 x 35 201200 4-bank channel heater 220 V 12 220 55 725 x 350 x 35 Wraparounds Just check your set-up times! If you frequently preheat and postheat pipes of the same diameter, you save time and money using our wraparounds. Individually manufactured for the required diameter you are able to reduce your set-up times to a third and you save the costs for insulation materials. Application limit: 950 C material temperature; wraparounds with bayonet-thermocouple element max. 800 C A hint for people in hurry: annealing wraparounds with built-in bayonet thermocouples are closed by springs firmly pressed onto the work-surface! Design: Outer jacket made of stainless steel sheet, handles facilitate transport and assembly, adjustable stainless steel turnbuckles, heating mats made of high temperature resistant 96 % aluminium oxide ceramic, ceramic fibre insulation with Inconel wire mesh Application range: Preheating and Post heat treatment of circumferential joints Wraparound Voltage Power V kw 201300 Wraparounds 2" 30 1,35 201301 Wraparounds 3" 60 2,7 201302 Wraparounds 4" 60 2,7 201303 Wraparounds 5" 60 2,7 201304 Wraparounds 6" 60 5,4 201305 Wraparounds 7" 60 5,4 201306 Wraparounds 8" 60 5,4 201307 Wraparounds 9" 60 5,4 201308 Wraparounds 10" 60 8,1 201309 Wraparounds 11" 60 8,1 201310 Wraparounds 12" 60 8,1 201311 Wraparounds 13" 60 8,1 201312 Wraparounds 14" 60 8,1 201313 Wraparounds 15" 60 10,8 201314 Wraparounds 16" 60 10,8 201315 Wraparounds 17" 60 10,8 201316 Wraparounds 18" 60 10,8 201317 Wraparounds 19" 60 10,8 201318 Wraparounds 20" 60 13,5 201319 Wraparounds 21" 60 13,5 201320 Wraparounds 22" 60 13,5 201321 Wraparounds 23" 60 13,5 201322 Wraparounds 24" 60 13,5 201323 Wraparounds 25" 60 13,5 201350 Bayonet-thermocouple element until 800 C, built-in 13

Heating Elements Spare Parts Spare parts for WELDOTHERM heating elements Spare parts for WELDOTHERM cables 290000 End bead male, bale = 100 pieces 290001 End bead female, bale = 100 pieces 290002 Main body bead, bale = 100 pieces 290003 Main body bead with hole, bale = 100 pieces 290004 Single hole bead, bale = 100 pieces 290005 Junction bead, bale = 100 pieces 290006 Olive bead, bale = 100 pieces 290007 Ceramic bead for one-line-heating cables, bale = 100 pcs. 290008 Nickel-Connector, per piece 290009 Safety bead, bale = 100 pieces 290010 Teflon cable, per 1 m 290011 NiCr heating wire, per 1 m 290012 Plug K 25 System DINSE 290013 Pot Magnet for Preheaters with Magnetic Clamps 290014 Counter-Sunk Screw including Wing Nut for Preheaters with Magnetic Clamps 290015 Bayonet - Thermocouple Element until 800 C 290016 Special-Notching Pliers for Nickel-Connectors 290017 Heating Mat Connection, complete 290018 Camlock Plug 60 A 190000 Plug K 50 System DINSE 190001 Plug K 70 System DINSE 190002 Plug K 95 System DINSE 190003 Plug K 120 System DINSE 190004 Coupling K 25 System DINSE 190005 Coupling K 50 System DINSE 190006 Coupling K 70 System DINSE 190007 Coupling K 95 System DINSE 190008 Coupling K 120 System DINSE 190009 Camlock Coupling 60 A 190010 Camlock Plug 300 A 190011 Camlock Coupling 300 A End bead male (290000) Main body bead (290002) Main body bead with fixing hole (290003) End bead female (290001) Single hole bead (290004) Ni-connector (290008) Junction bead (290005) Olive bead (290006) Safety bead (290009) K25 plug (290012) NiCr heating wire (290011) Heater connector complete (290017) 14 Teflon cable (290010)

Special Heating Systems WELDOTHERM Special Heating Systems WELDOTHERM develops and manufactures special heating systems which are adjusted individually to the applications of our customers. For the realization of such special solutions resistance heating, inductive heating and infrared heating can be considered. The illustrated examples show the variety of possibilities Preheating and annealing boxes for preheating and stress relieving of forging dies Special wraparound for casting tube heating Casting nozzle heating Mobile infrared drying system for convertible tops Air-cooled induction unit for joining and loosening of shrink connections and for preheating and annealing of workpieces. 15

Control And Measuring Devices WELDOTHERM Program Controller type DIGIT The digital process controller DIGIT is a program controller which was developed especially for thermal engineering. This device is equipped with a thermocouple input which is responsible for the measuring of temperatures and the temperature controlling of the control circuits. This temperature controller has 2 independent interfaces (RS 485) and is capable to store 40 programs. By using the visualizing software WinControl one is able to control and observe the DIGIT 450 from any computer. For more complex heat treatment applications WELDOTHERM alternatively offers the DIGIT 500 and DIGIT 600. These mainly differ, compared to the DIGIT 450, in the number of sensor inputs and a possible free configuration. Technical Data Program input: Via 15 buttons Number of programs: 40 Number of sections per program: 7 + lead time Weight: 1050 g Dimensions: W 96 x H 96 x D 220 mm Installation depth: 220 mm incl. plug, 250 mm incl. SUB D9 plug DIGIT 400000 Program controller DIGIT 450 400001 Program controller DIGIT 500 400002 Program controller DIGIT 600 400003 Visualization Software WinControl WELDOTHERM Program Controller TC 60 By using our program controller TC 60 you are able to determine a precise heat treatment program. You can save up to 5 programs of your choice. Stored programs remain in the memory even in case of a power loss since the controller possesses a non-volatile memory. Technical Data Program input: Via 5 function buttons Number of programs: 5, program linkage possible Number of sections per program: 2 Heating rates, 1 hold time, 1 cooling rate + lead time Power supply: 230 V, 50/60 Hz ±10 % Weight: 450 g Dimensions: W 70 x H 132 x D 70 mm 400100 Program Controller TC 60 TC 60 16

Control And Measuring Devices WELDOTHERM Temperature Recorder type: BH 60-6/12 + BL 60-6 The temperature recorder BH 60 is an electronical hybrid printer equipped with a digital display showing the measuring point numbers and the current temperature, appropriate to measure all established input values. It is equipped with a large and well readable digital display for the actual measured value and for the related channel number. The registration width of 180 mm allows a precise analysis of the recorded figures. The print out of the actual time, paper feed etc. can be switched on if required. For customers who intend to store all heat treatment parameters in a personal computer, WELDOTHERM offers temperature recorders with memory card or interface. We also offer you the WELDOTHERM temperature recorder BL 60-6 which possesses the same technical characteristics as the BH 60, but has an installation dimension of only 144 x 144 mm. Technical Data Measuring range: 0 1200 C Number of measuring points: 6 or 12 (24 channels on request) Accuracy: Registration analog: ±0,5 % of measuring range Paper feed: Programmable Measuring value transmitter: Thermocouple element NiCr-Ni, type K Recording width: 180 mm folded paper (BH 60-6/12) 100 mm folded paper (BL 60-6) Dimensions: W 288 x H 288 x D 195 mm (BH 60-6/12) W 144 x H 144 x D 195 mm (BL 60-6) Weight: approx. 7 kg (BH 60-6/12) approx. 2,5 kg (BL 60-6) Ambient temperature: 0 50 C Humidity: 20 80 % rf 400200 WELDOTHERM BH 60-6, 6-channel recorder, as described above, built-in type 400201 WELDOTHERM BH 60-12, 12-channel recorder, as described above, built-in type 400202 WELDOTHERM BL 60-6, 6-channel recorder, as described above, built-in type 400300 WELDOTHERM BH 60-6, built into steel site-housing, with handholds, rubber feet, connection cable 3 m long, input NiCr-Ni, type K thermocouple panels BH 60-6 400301 WELDOTHERM BH 60-12, built into steel site-housing, with handholds, rubber feet, connection cable 3 m long, input NiCr-Ni, type K thermocouple panels 490000 Folded paper for BH 60-6/12, bale = 16 m 490001 Folding paper for BL 60-6, bale = 16 m 490002 Cartridge for BH recorder 490004 Cartridge for BL Recorder 490005 Compensating cable 2 x 1,5 mm 2, 100 m 490006 Compensating cable 2 x 1,5 mm 2, plug-coupling, 25 m 490007 Connection clamp ceramic 2-poles 490008 Thermocouple pug 490009 Thermocouple coupling BH 60-6 built into site housing 17

Control And Measuring Devices WELDOTHERM Measuring Devices MK 1300 WELDOTHERM MK 1300 is a handy, quick and precise temperature measuring device. This can also be used as a precision voltage transmitter for the measuring range of NiCr-Ni 0 1200 C. The device is equipped with a comparison measuring point! The accuracy is ±0,15 % of the measuring range! In combination with a surface sensor the MK 1300 can be used for measuring surface temperatures. 400400 WELDOTHERM MK 1300, NiCr-Ni 400401 Spare charging cable 400402 Leather carrying case 400403 Multi-Quick-Plug for registration of 6 measuring points during temperature recorder calibration 400404 Surface Temperature Sensor NiCr-Ni, 300 mm long, handhold, 1 m connection cable, thermocouple plug MK 1300 WELDOTHERM Measuring Devices ThermoFlash 500 WELDOTHERM ThermoFlash 500 is an infrared temperature measuring device, cell phone sized. It is equipped with a target laser for focussing the measuring point. The emission factor can be adjusted. Furthermore the device possesses a separate input for temperature sensors type K (NiCr-Ni). The LCD display is well readable because of its size and its backlight. The infrared measuring range is 60 + 500 C, the measuring range with a thermocouple element is 64 + 1400 C. Technical Data Measuring range infrared: 60 + 500 C Measuring range thermocouple element: 64 + 1400 C Accuracy IR Sensor: 2 C or 2 %, larger value is valid Thermocouple element: 1 C or 1 %, larger value is valid Working temperature: 0 50 C Durability of battery: 40 hours at permanent use Dimensions: 30 mm x 43 mm x 138 mm Weight: Scope of supply: 130 g. (incl. packing) Device with batteries, hand strap, protection case, operation manual 400500 ThermoFlash 500 ThermoFlash 500 18

Control And Measuring Devices WELDOTHERM Measuring Devices OF 305 WELDOTHERM OF 305 is a portable compact sized digital surface temperature measuring device for application with NiCr-Ni thermocouple elements. The temperature indication corresponds to IEC 584 temperature/voltage tables for NiCr-Ni thermocouple elements. 400600 OF 305, completely with surface sensor max. 400 C, carrying strap, battery 400601 Spare surface touch sensor, max. 400 C 400602 Spare surface touch sensor, max. 1200 C 400603 Battery IEC type 6 F 22, 9 V OF 305 WELDOTHERM Measuring Devices MOF WELDOTHERM MOF is a pointer thermometer which can be used for preheating jobs where a fixed thermocouple cannot be attached to the workpiece. 2 bar magnets on the back of the thermometer hold the thermometer to any ferritic material surfaces. The measuring unit is a fast reacting spiral shaped bimetal spring which is twisted on temperature influence. This twisting movement is conveyed by a shaft to the pointer and results the pointer deflection. 400700 MOF Magnet Pointer Thermometer, measuring range 0 200 C 400701 MOF Magnet Pointer Thermometer, measuring range 0 300 C 400702 MOF Magnet Pointer Thermometer, measuring range 0 400 C 400703 MOF Magnet Pointer Thermometer, measuring range 0 500 C MOF 19

Accessories Thermocouple Welding Unit WELDOTHERM TP 2 For secure and fast attachment of thermocouples with 0.5 until 0.711 and optional up to 1 mm. Precise measuring results by firm connection between workpiece surface and thermocouple element are guaranteed by the use of the WELDOTHERM -TP 2. Technical Data Charging current: Battery operating voltage: Battery capacity: Possible pointing sequence: Charge condition display: Dimensions: Weight: 230 V/50 Hz 12 V DC 5,7 Ah 4 seconds, automatically LED-display W 180 x H 70 x D 180 mm approx. 2,7 kg TP 2 500000 Thermocouple Welding Unit TP 2 for 0,5 mm to 0,711 mm, complete with leather carrying case, pliers, pole magnet and cable set 500001 Thermocouple Welding Unit TP 2 until 1.0 mm complete with leather carrying case, pliers, pole magnet and cable set 500002 Complete spare set with pliers and pole magnet 500003 Spare cable set with plug, without pliers and pole magnet 500004 Spare pliers complete with plug set 500005 Spare pole magnet 500006 Spare charging cable Thermocouple Welding Unit WELDOTHERM TP 2 S For secure and fast attachment of thermocouples continuous adjustable for diameters 0,1 up to 1,8 mm. Technical Data Charge current: Battery operating voltage: Battery capacity: Possible pointing sequence: Charge condition display: Dimensions: Weight: 230 V/50 Hz 12 V DC 5,7 Ah 4 seconds, automatically LED-display W 180 x H 70 x D 180 mm approx. 2,7 kg TP 2 S 20 500100 Thermocouple Welding Unit TP 2 S, complete with leather carrying case, foot actuating switch, cable set with pole magnet and 2 pliers 500101 Complete spare set with pliers and pole magnet 500102 Spare Cable set with plug, without pliers and pole magnet 500103 Spare pliers complete with plug set 500104 Spare pole magnet 500105 Spare charging cable 500106 Spare foot actuating switch

Accessories Stud Welding Machine WELDOTHERM TP 3 The ideal stud welding machine for fast welding of insulation pins and bolts of diameter 2 8 mm made of steel and stainless steel by a positioning welding pistol. If, for example, heating mats, preheaters, insulation cannot be fixed by tightening strap band because the materials geometry does not allow so or if magnets do not adhere, then fast attachment by using insulating pins and clips help. Technical Data Working range: Material: Welding sequence: Charging capacity: Charging voltage: Mains supply: Dimensions: Weight: Colour: 2 8 mm Steel, V2A, aluminium and brass 20 30 pins/min. 27 000 mf 100 V 230 Volt - 50 Hz, protection 6.3 A W = 180, H = 150, D = 330 mm 7,4 kg RAL 5009 azure 500200 Stud Welding Machine TP 3 for insulating pins 2 mm 500201 Stud Welding Machine TP 3 for bolts up to 8 mm TP 3 Tightening and Cutting Device RONDOFIX 1 The tightening and cutting device RONDOFIX 1 is a special tool for cutting and tightening steel strap band and is extremely easy to use. With this durable tool also the cap locks can be securely closed. 500300 Universal tightening and cutting device RONDOFIX 1 RONDOFIX 1 21

Accessories Banding and Cutting Machine Band-it The banding machine Band-it is a simple and safe tool for banding and cutting steel strap bands. This device has a tensioning length of approx. 120 mm. Therefore it is suitable especially for fasten heating elements to smaller circumferential joints. 500400 Banding machine Band-It Band-It Carriage for Tightening Straps Tightening straps can easily be transported and easily reeled off to the end in the strap band carriage. The straps are protected and cannot get entangled. This strap band carriage saves strap band and thus finally money. 500500 Carriage for strap band Carriage for strap band Special Rockwool Scissors The special rockwool scissors is the ideal cutting tool with convolution cut for fast cutting of rockwool in galvanized wire mesh. 500600 Special rockwool scissors Special rockwool scissors 22

Consumables Ceramic Fibre Mats In modern furnace technology ceramic fibre mats are essential for lining the interior of all types of industrial furnaces. They are also particularly suitable for the insulation of local heat treatment spots. With a thickness of 13 mm they protect the heating elements against sintering rockwool as first cover beneath the rockwool. Ceramic fibre Order-No. Thickness Width Length Bale Raw Density Application Limit mm mm mm m 2 kg/m 3 C 600000 Ceramic fibre mat 13 610 14640 8,92 128 1200 600001 Ceramic fibre mat 25 610 7320 4,46 128 1200 600002 Ceramic fibre mat 50 610 3660 2,23 128 1200 TYGASIL Knitted Silica Fabrics The ideal alternative to ceramic fibre mats and rockwool! TYGASIL is suitable as sole insulation during preheating and annealing processes on pipelines, apparatus, fittings, etc. It is mounted by wrapping it around the workpiece in required insulation thickness and fixed against slipping by heat resistant strap bands. In opposite to ceramic fibre and rockwool TYGASIL can be used many times and provides user-friendly handling. TYGASIL 600100 TYGASIL 300 x 610 mm 600101 TYGASIL 600 x 610 mm 600102 TYGASIL 900 x 610 mm 600103 TYGASIL 1200 x 610 mm 600104 TYGASIL 1500 x 610 mm 600105 TYGASIL 1800 x 610 mm 600106 TYGASIL 2500 x 610 mm 600107 TYGASIL 3000 x 610 mm 600108 TYGASIL 3500 x 610 mm 600109 TYGASIL 4000 x 610 mm 600110 TYGASIL 4500 x 610 mm 600111 TYGASIL 5000 x 610 mm 600112 TYGASIL 5500 x 610 mm 600113 TYGASIL 6000 x 610 mm 600114 TYGASIL 6500 x 610 mm 600115 TYGASIL 7000 x 610 mm 600116 TYGASIL 7500 x 610 mm 600150 Strap bands for TYGASIL 23

Consumables Rockwool Rockwool in galvanized wire mesh is the standard type of insulation for local heat treatment. In combination with ceramic fibre mats which cover the heating elements it can be used several times. The galvanized wire mesh ensures easy clamping for tightness and compactness when using the mat hooks. Cutting to required dimensions is simplified by the rockwool scissors. Rockwool Order-No. Thick-ness Width Length Bale Raw Density Application Limit mm mm mm m 2 kg/m 3 C 600200 Rockwool in wire mesh 50 500 5000 2,5 100 750 600201 Rockwool in wire mesh 100 500 3000 1,5 100 750 Glass Fibre Cloth Temperature stable glass fibre cloth is mainly used during inductive heating for covering the workpiece to protect the heat sensitive heating cables from heat of the workpiece. It can also be used for preheating with flexible heating mats when these are covered by ceramic fibre. First it prevents fraying of the ceramic mats by working motions of the welder and second it prevents the contact of welding slag and swarf to the heating elements and therefore any failure is excluded. Glass fibre cloth, unrolled Order-No. Thick-ness Width Length Bale Application Limit mm mm mm m 2 C 600300 Glass fibre cloth 2 1000 50000 50 750 24

Consumables Glass Fibre Cord Glass fibre cord can be used in many ways, e.g. supporting thermal cables and connections as strain relief as well as for fixing of ceramic fibre mats, glass fibre cloth and one-lineheating cables. Glass fibre cord 600400 Glass fibre cord 3 mm, bale = 100 m Tightening Strap Band and Locks Quality tightening strap band has been found to be the safest and fastest method of fixing heating elements and insulation. In connection with an universal tightening tool and locks there is no cheaper solution. For annealing processes in high temperature ranges we alternatively offer our stainless steel strap band. Locks Tightening strap band 600500 Tightening strap band 16 x 0,5 mm complete with cap locks, 1 lock/m, bale = 400 m 600501 Cap locks, bale = 100 pieces 600502 Stainless steel strap band 3/8", bale = 30 m 600503 Stainless steel strap band 1/2", bale = 30 m 600504 Stainless steel cap locks, bale = 100 pieces 25

Consumables Mat Hooks When using rockwool in wire mesh mat hooks are required for economical use, either for connecting single rockwool layers, for tight clamping of sagging rockwool on large workpieces or simply for safe support of heating element connections. 600600 Mat hooks, bale = 100 pieces Mat hooks Thermocouple Wire WELDOTHERM offers thermocouple wires of highest quality and of established diameters 0,5 mm, 0,711 mm and 1,0 mm. 600700 Thermocouple wire, glass fibre insulated, 2 x 0,5 mm 2, bale = 100 m 600701 Thermocouple wire, glass fibre insulated, 2 x 0,711 mm 2, bale = 100 m 600702 Thermocouple wire, glass fibre insulated, 2 x 1,0 mm 2, bale = 100 m Thermocouple wire Insulating Pins and Clips For the fastening of heating elements and insulation materials at vertical and overhead walls WELDOTHERM offers insulating pins and clips. 600800 Insulating pins, bale = 100 pieces 600801 Clips for insulating pins, bale = 100 pieces Insulation pins and clips 26

Infrared Heating Systems Infrared Gas Burners Wherever an electrical heating is not possible or too costly but still an optimum heat distribution with low emission is required, WELDOTHERM infrared gas burners are to be applied. The use of high quality stainless steel for the entire construction makes the burner both light and robust. WELDOTHERM infrared gas burners are particularly suitable for tough conditions of site operation. Even when subjected to heavy impact, the burners are almost unbreakable and the radiation surface does not become clogged up so these units are more or less indestructible. They are available with output ratings of 7 kw and 11 kw and the basic versions of these models are designed for operation with liquid gas and are therefore independent of any stationary energy source. After small refitting they can be operated by natural gas or propane. MSS 11 Combinations and Variations: Two variations of the gas connection, lateral (type MSS) or at the rear (type MSR) ensure flexibility in assembly. Various mounting frames and mounting brackets with heat-resistant high-performance magnets allow the adjustment to any workpiece shapes or combination of several gas burners with each other. WELDOTHERM infrared gas burners will be supplied with flame failure and a safety shut-down device. For optimum control there are several WELDOTHERM control systems available as well as the complete range of accessories required for all applications. Naturally the WELDOTHERM infrared gas burners are CE marked. MSR 11 WELDOTHERM infrared gas burners save energy and are kind to environment. Their full heating power only develops when hitting the workpiece so that valuable energy will not be wasted. Fume-free combustion ensures that there is no burden on the environment. WELDOTHERM infrared gas burners are excellently suitable for heating of halls or other premises which need to be heated. Besides the burners WELDOTHERM also delivers any required accessories for fully automatic heating facilities. Mounting frame 27

Infrared Heating Systems Infrared Gas Burners Infrared gas heater with reflector MSR 7 700000 Gas burner MSS 7 700001 Flame failure for gas burner MSS 7 700002 Gas burner MSS 11 700003 Flame failure for gas burner MSS 11 700004 Gas burner MSR 7 700005 Flame failure for gas burner MSR 7 700006 Gas burner MSR 11 700007 Flame failure for gas burner MSR 11 790000 Spare valve for flame failure M1A 790001 Spare thermocouple sensor flame control MSS 7 790002 Spare thermocouple sensor flame control MSS 11 790003 Spare thermocouple sensor flame control MSR 7 790004 Spare thermocouple sensor flame control MSR 11 790005 Spare nozzle holder 790006 Spare nozzle Propane for MSS 7/MSR 7, 0,55mm 790007 Spare nozzle for MSS 11/MSR 11, 0,65 mm 790008 11-step pressure reducer until 3 kg/h consumption 790009 11-step pressure reducer until 10 kg/h consumption 790010 Welding frame for MSS/MSR 7, 2 frame joints 790011 Welding frame for MSS/MSR 11, 2 frame joints 790012 Welding frame for MSS/MSR 7, 4 frame joints 790013 Welding frame for MSS/MSR 11, 4 frame joints 790014 Mounting bracket with magnets, unit = 1 pair 790015 Variable support for MSR 7/MSR 11 790016 Reflector for MSS 7/MSR 7 790017 Reflector for MSS 11/MSR 11 790018 Wingnut 790019 Bolt for welding frame 790020 5-way distributor 790021 Connecting tube, 5-way distributor to gas burner, 5 m 790022 Connecting tube, 5-way distributor to gas burner, 10 m 790023 Connecting tube, pressure reducer to 5-way distributor, 5 m 790024 Connecting tube, pressure reducer to 5-way distributor, 10 m Infrared gas heater at vessel Mounting bracket with magnets 28

Infrared Heating Systems Infrared Heating Panels IHF WELDOTHERM IHF Heating Panels were developed for preheating of moving parts. They are constructed in a modular way which enables the user to adjust the power and also the shape to the workpiece at anytime. Adjustable connections make it possible to connect several IHF heating panels, both in longitudinal and cross direction, to enlarge the heating panel. Using the holding shackles on the backside IHF heating panels can be fixed onto supporting structures. It is recommended to use non-contact measuring at the materials surface by using optical sensors. IHF heating panels consist of a frame made of a special section tube to which fixing and connecting bars are attached to. IHF-heating panel To this frame the special AF aluminium casting housings are screwed to which contain the infrared heaters, the reflectors and also the wiring duct. IHF-heating panel with mounting bracket with magnets Electrical infrared heater Preheating of submarine parts with electrical infrared heaters 29

Standard Furnaces Hardening Furnaces Type PK The furnace PK with its sturdy performance and heat dynamics is especially suitable for industrial hardening, annealing and preheating of steel in oxidizing atmosphere. The furnace is equipped with an extractable turntable for easy loading and unloading (PK 150 PK 520). All furnaces of the PK-series are designed for a maximum temperature of 1280 C and operate with a voltage supply of 400 V. Type Order-No. Inside Dimensions Max. Load Rating Weight Furnace Bottom W x H x D mm kg kw kg PK 10/12 900000 230 x 200 x 350 20 3,0 60 PK 10/12R 900001 230 x 200 x 350 20 5,5 70 PK 17/12 900002 250 x 200 x 350 30 3,5 80 PK 17/12R 900003 250 x 200 x 350 30 7,25 230 PK 25/12 900004 250 x 250 x 400 50 11,0 250 PK 35/12 900005 290 x 250 x 550 100 11,0 320 PK 55/12 900006 400 x 250 x 550 150 13,0 450 PK 75/12 900007 400 x 250 x 750 150 18,0 510 PK 105/12 900008 500 x 350 x 600 150 21,0 660 PK 130/12 900009 500 x 350 x 750 200 21,0 750 PK 180/12 900010 550 x 400 x 800 200 29,0 830 PK 225/12 900011 600 x 500 x 750 250 29,0 920 PK 350/12 900012 700 x 450 x 1100 300 50,0 1100 PK 540/12 900013 600 x 600 x 1500 350 50,0 1540 PK 680/12 900014 900 x 500 x 1500 400 70,0 1620 PK 1000/12 900015 900 x 600 x 1800 500 70,0 1980 PK 1400/12 900016 1100 x 600 x 2100 800 95,0 2500 30

Standard Furnaces Tempering Furnaces Type PP Our tempering furnaces are equipped with a stainless steel muffle. The ventilation unit guarantees a homogeneous temperature inside the muffle. Tempering furnaces type PP can be supplied for temperatures up to 450 C, 650 C and 850 C. Type Order-No. Max. Temp. Inside Dimensions Rating Weight C W x H x D mm kw kg PP 20 900100 450/650/850 300 x 200 x 350 3/3/3 80/80/85 PP 40 900101 450/650/850 300 x 300 x 400 6/6/7 95/95/100 PP 70 900102 450/650/850 350 x 400 x 500 8/8/9 130/130/140 PP 140 900103 450/650/850 450 x 500 x 600 12/12/14 200/200/210 PP 270 900104 450/650/850 600 x 600 x 750 18/18/20 260/260/270 PP 540 900105 450/650/850 750 x 800 x 900 26/26/30 450/450/480 Drying Kilns Type S These drying kilns with forced air circulation are suitable for fast and uniform tempering, drying and sterilization, as well as incubation for growth cultivation, also polymerization and vulcanisation of plastics. Drying kilns of type S are available for temperature of 200 C and 300 C. Type Max. Temp. Inside Dimensions Max. Load Rating Weight Furnace Bottom C W x H x D mm kg kw kg S 60 900200 200/300 450 x 300 x 450 40/15 2/3 60 S 100 900201 200/300 450 x 500 x 450 50/15 3/3 100 S 250 900202 200/300 800 x 500 x 600 70/25 4/4 250 S 400 900203 200/300 800 x 800 x 600 70/25 4/6 350 S 650 900204 200/300 1000 x 800 x 800 150/45 6/8 480 S 1000 900205 200/300 1000 x 1200 x 800 200/45 9/12 650 31

Standard Furnaces Bogie Hearth Furnace Type VKT Our bogie hearth furnaces VKT with forced air circulation are used in industries for glass production, annealing or hardening and offer plenty of space and easy loading on the boogie. Bogie hearth furnace of type VKT are available for temperatures of 900 C and 1260 C. Type Order-No. Max. Temp. Inside Dimensions Rating Weight C W x H x D mm kw kg VKT 800 900300 900/1260 900 x 600 x 1500 32/40 1300 VKT 1000 900301 900/1260 900 x 600 x 2000 40/60 1500 VKT 1500 900302 900/1260 1000 x 600 x 2500 60/80 2300 VKT 2000 900303 900/1260 1000 x 800 x 2500 80/110 2800 VKT 3000 900304 900/1260 1000 x 1000 x 3000 110/130 3500/3600 VKT 5000 900305 900/1260 1200 x 1400 x 3000 130/180 4200/4300 VKT 7000 900306 900/1260 1200 x 1400 x 4000 150/250 4900/5000 Bogie Hearth Furnace Type VKNC Our bogie hearth furnaces VKNC with forced circulation are used for all types of heat treatment (tempering, preheating, drying etc.) in normal atmosphere where very precise temperature distribution and a dynamic temperature sequence are required. Bogie hearth furnaces of type VKNC are available for temperatures of 650 C and 850 C. Type Order-No. Max. Temp. Inside Dimensions Rating Weight C W x H x D mm kw kg VKNC 1000 900400 650/850 900 x 900 x 1260 42/45 1450/1500 VKNC 1500 900401 650/850 1000 x 1000 x 1500 54/60 1600/1650 VKNC 2000 900402 650/850 1000 x 1000 x 2000 74/80 1950/2100 VKNC 3600 900403 650/850 1200 x 1200 x 2500 87/95 2400/2550 VKNC 4500 900404 650/850 1200 x 1200 x 3000 95/150 4800/4950 VKNC 7200 900405 650/850 1500 x 1600 x 3000 110/160 5500/5600 32

Standard Furnaces Forced Air Ovens Type KNC/H + KNC/V Convection Ovens of the KNC-series are used for all types of heat treatment when a precise and dynamic temperature distribution is required, e.g. for tempering, preheating, drying etc. Our type KNC/H is equipped with a door that opens vertically. The KNC/V has a cover that opens pneumatically and can be loaded from the top. KNC ovens are available for temperatures of 650 C and 850 C. Type Order-No. Max. Temp. Inside Dimensions Rating Weight C W x H x D mm kw kg KNC/H 1000 900500 650/850 1000 x 1000 x 1000 36/42 1300 KNC/H 1500 900501 650/850 1500 x 1000 x 1000 48/54 1500 KNC/H 2000 900502 650/850 2000 x 1000 x 1000 72/80 1750 KNC/V 270 900600 650/850 700 x 650 x 600 18/24 360/380 KNC/V 540 900601 650/850 900 x 750 x 800 24/36 600/630 KNC/V 1000 900602 650/850 1000 x 1000 x 1000 36/48 890/930 KNC/V 1500 900603 650/850 1500 x 1000 x 1000 60/64 1240/1290 KNC/V 2000 900604 650/850 2000 x 1000 x 1000 75/90 1750/1830 Chamber Furnace Type K These furnaces are especially used for series fabrication of ceramics, earthenware and for glass heat treatment. We offer our chamber furnaces with maximum temperatures of 900 C, 1280 C, 1340 C and 1400 C. Type Order-No. Max. Temp. Inside Dimensions Rating Weight C W x H x D mm kw kg K 50 900700 900/1280/1300 350 x 350 x 400 2,5/3,5/5,5/ 125 K 70 900701 900/1280/1300 350 x 450 x 450 5/6,5/7,5/ 165 K 120 900702 900/1280/1340/1400 450 x 530 x 500 7/9/10,5/10,5 230 K 150 900703 900/1280/1340/1400 450 x 600 x 530 9/10,5/15/15 280 K 200 900704 900/1280/1340/1400 500 x 750 x 530 10,5/15/20/20 310 K 250 900705 900/1280/1340/1400 520 x 800 x 550 13/17/23/23 360 K 300 900706 900/1280/1340/1400 560 x 800 x 710 16/20/27/27 420 K 500 900707 900/1280/1340/1400 650 x 1000 x 750 20/30/40/40 700 K 700 900708 900/1280/1340/1400 750 x 1100 x 900 28/45/60/60 920 K 1000 900709 900/1280/1340/1400 800 x 1263 x 1000 40/55/75/75 1950 K 1500 900710 900/1280/1340/1400 950 x 1350 x 1200 55/75/110/110 2350 K 2000 900711 900/1280/1340/1400 1000 x 1500 x 1400 70/105/130/130 2700 33

Standard Furnaces Melting Furnaces Type PT Our melting furnaces PT are used for melting and holding of alloys such as tin, lead, zinc, aluminium, silver, gold and copper. WELDOTHERM offers melting furnaces with maximum temperatures of 1100 C and 1300 C. Type Order-No. Max. Temp. Melting Output Rating Weight C kg/h kw kg PT 30/11 900800 1100 35 Al 18 750 PT 60/11 900801 1100 42 Al 21 850 PT 110/11 900802 1100 58 Al 27 1100 PT 210/11 900803 1100 130 Al 53 1400 PT 330/11 900804 1100 140 Al 63 1650 PT 400/11 900805 1100 150 Al 68 1750 PT 500/11 900806 1100 170 Al 72 2100 PT 650/11 900807 1100 210 Al 82 2500 PT 800/11 900808 1100 290 Al 102 2800 PT 90/13 900820 1300 45 Cu 18 750 PT 180/13 900821 1300 60 Cu 21 850 PT 360/13 900822 1300 80 Cu 27 1100 PT 710/13 900823 1300 190 Cu 53 1400 Program Controller Type MT INDUSTRY The program controller MT INDUSTRY is easy to use and possesses clearly structured menues. By a built-in real time clock this program controller is brilliantly suitable for controlling of furnaces - thus programmed before weekend the furnace is already heated up to operation temperature at the beginning of the week. Max. 2 interfaces RS232/RS485. Function of data logger event controlled, for maximum 4000 values. One can save up to 30 programs each with 15 measures. Once stored programs can be linked with each other. Program controller MT INDUSTRY Program Controller Type MT CERAMIC MT CERAMIC is a temperature controller which can be built into a 1 4-DIN-panel (96 x 96 mm). By this temperature controller you are able to run programmed controlling or to adjust it by a constant value. By standard the controller is equipped with one temperature input and three temperature outputs. The extension for one further interface is possible. The controller can store up to 20 programs with identification no. 1 20, each program may consist of 15 program steps. Program controller MT CERAMIC 34

Industrial Furnaces WELDOTHERM Industrial Furnaces WELDOTHERM fabricates industrial furnaces of each kind and size worldwide. The furnaces can be electrically heated or gas heated. Size and design may be chosen according to the specific application. WELDOTHERM supplies on a turnkey basis, fabrication of components only is also possible. The illustrated examples show the manifoldness. 3-Chamber Cover Soldering Furnace Internal width: 1200 mm Internal height: 650 mm Internal length: 11000 mm Gas fired Annealing Furnace for stress relieving of large vessels Internal width: 6000 mm Internal height: 6000 mm Internal length: 16000 mm Electrically Heated Circular Kiln Inner diameter: 6000 mm Internal height: 2000 mm Installed power: 540 kw Portable Container Annealing Furnace with bogie hearth, electrically heated 35

WELDOTHERM Gesellschaft für Wärmetechnik m.b.h. Westendhof 11a 45143 Essen Tel. +49 201 24724 0 Fax +49 201 24724 42 info@weldotherm.de www.weldotherm.de WELDOTHERM Personalservice GmbH Westendhof 11a 45143 Essen Tel. +49 201 2480880 Fax +49 201 2480910 info@weldotherm-personalservice.de WELDOTHERM GmbH Enzersdorferstraße 22/I/1/6 2345 Brunn am Gebirge ÖSTERREICH Tel. +43 2236 35500 Fax +43 2236 35500 15 office@weldotherm.at Contact: WELDOTHERM Kft. Gyár út 40 8400 Ajka UNGARN Tel. +36 88 213 934 Fax +36 88 213 935 weldotherm@weldotherm.hu www.weldotherm.hu OOO WELDOTHERM Ukraine Ul. Evschana 5/82 Ivano-Frankovskaja obl. 77300 Kalusch UKRAINE Tel. +380 3472 60330 Fax +380 3472 60330 weldotherm@kl.if.ukrtel.net www.weldotherm.if.ua