digital quality control fail pass µphase smartgage The clever innovation in digital metrology by FISBA, which lets you smarten up your quality management and economize your production processes, yet spares your budget. µphase smartgage is the ideal metrology solution for monitoring and controlling production processes of optics, such as lenses of mobile phones, camera modules or digital camera lenses. This innovative and digital measurement instrument gives you an accurate assessment of digital surface deviations on spherical, flat and aspheric components. All within a second. It even includes pass/fail indication and analysis of PV, RMS and ISO coefficients. Smart design, smart to use The µphase smartgage includes the latest technology in the field of metrology. The clever integration of digital intelligence gives you fast, secure and reliable measurement results at the press of a button. With its small size, you can place this stand-alone instrument almost anywhere. No additional computer or terminal is needed. You can actually use it in rough workshop environments, thanks to its insensitivity to vibration and its robust design. And what s even better you can easily transfer your measurement results to other applications. The µphase smartgage can be linked to your server via ehternet or use a USB stick to hand over your measurement results. Smart enough for your budget Smart enough to make money µphase smartgage helps you make the best of your investments, by giving you certified measurement results unchallengeable data quality efficient control of production processes easy-to-use technology Phase smartgage the smart solution when high measurement frequency is required a high dynamic measurement range is a must at your fingertips Smart Metrology Solutions.
in three versions BASIC ADVANCED Digital Metrology Solutions. STANDARD BASIC STANDARD ADVANCED Measurement of flat and spherical samples + + + PV, RMS, ISO Coefficients + + + PASS / FAIL Indication + + Graphical Data Display 2D 2D 1D, 2D Relative ROC Measurement + Storage of Numerical Measurement Results + + Measurement Data Protocol + Use of customized Templates + LAN, USP Interfaces + + + Upgrade + + The Phase smartgage is available in three different versions: BASIC, STANDARD and ADVANCED. The custom made solution sets new trends for economic investments. The µphase Family µphase smartgage complements the well proven and unique µphase digital compact interferometer product line. The µphase smartgage was designed explicitely for use in high volume production of small optical components. The state-of-the-art technology of the µphase smartgage ensures an effective application in production areas, contributes to higher production yield and leads to more satisfied customers in the end. µphase interferometer systems on the other hand are the ideal solution for complex measurement tasks in R&D centers, quality management and production facilities. For more information on our products please get in touch with us directly or contact your nearest agent. SIGMA KOKI CO., LTD. 5F, SIGMA KOKI Tokyo Head Office 1-19-9, Midori, Sumida-ku, Tokyo, 130-0021, JAPAN TEL: +81-3-5638-8228 FAX: +81-3-5638-6550 E-mail: international@sigma-koki.com 060705M0050e We reserve the right to alter product design, range and implement technical changes without prior notice. touch and go
µphase Smartgage - The smart metrology solution.
µphase smartgage The µphase smartgage is the ideal metrology solution for monitoring and controlling production processes of small optical components. Camera lenses of cell phones and digital cameras are common examples. The metrology instrument allows pass/fail analysis of digital surface deviation measurements on spherical, flat and aspheric components in just a second. The stand-alone instrument represents innovative technology to achieve highest quality management levels in production areas. SYSTEM Measurement Tasks Measurement Wavelength Exit Beam Diameter Measurement Time incl. Analysis Travel Range of Sample Holder Light Intensity Mechanical Interface Working Position Spherical surface in reflection Flat surface in reflection Relative radius of curvature measurement (optional) 635nm 25.4mm 1 s Z-Stage: travel range = 80mm X-Stage: travel range = 2mm Y-Stage: travel range = 2mm Tilting table (tip,tilt): tilting range 1 Manually adjustable <1mW FISBA standard mount for Spherical Objectives Tabletop unit DIMENSIONS Dimensions (W x D x H) 220mm x 275mm x 205mm Weight 4.5 kg VERSIONS BASIC STANDARD ADVANCED PV, RMS, ISO Coefficients + + + PASS / FAIL Indication - + + Graphical Data Display 2D 2D 1D, 2D Relative ROC Measurement - - + Storage of Numerical Measurement Results - + + Measurement Data Protocol Generator - - + Use of customized Templates - - + USB Interface + + + Upgrade, Update + + + SIGMA KOKI CO., LTD. 5F SIGMA KOKI Tokyo Head Office 1-19-9, Midori, Sumida-ku, Tokyo, 130-0021, JAPAN TEL: +81-3-5638-8228 FAX: +81-3-5638-6550 E-mail:international@sigma-koki.com www.sigma-koki.com/english/
SYSTEM PERFORMANCE PV Repeatability (1) RMS Repeatability (2) Measurement Accuracy (3) λ/100 (λ@635nm) λ/500 (λ@635nm) λ/10 (λ@635nm) TEST PART CHARACTERISTICS Material All polished surfaces, glass, ceramics, plastics and crystals Processes Polishing processes, plastic moulding, and ultra precision machining Size Sample diameter 1-25.4mm OD LASER SPECIFICATIONS Type Integrated Diode Laser Laser Protection Class 2 Wavelength 635 nm Output Power at Aperture < 1mW SPHERICAL LENS SELECTION DIAGRAM 25 20 µlens SF 1" f/1.0 18.8/17.8 f/#=1.0 NA = 0.5 α = 60 µlens SF 1" f/2.0 19.4/37.8 f/#=2.0 NA = 0.25 α = 29 Sample Reflectivity 1-100 % 15 Coated / uncoated System Quality Depends on quality of calibration master in use sample diameter (mm) 10 5 5 10 15 20 25 30 35 max. convex radius of sample (mm) Guide to sawtooth diagrams Legend D Pmax : Max. measurable convex sample R Pmax : Max. measurable convex radius R P : Sample radius α: Aperture angle of the spherical objective µlens SF Recommended working area D P /R P Possible working area D P /R P OPERATING REQUIREMENTS Power Consumption Input: 90-264 VAC /47-63 Hz Output: 12 VDC / 15 W Temperature 18-30 C working temperature 10-35 C storage temperature Humidity < 80 % relative humidity in working and storage conditions (without condensation) SAFETY COMPLIANCE CE Compliant Standard: EN60825-1:2001 Laser: Class 2/II DPmax sample diameter radius of sample (convex) RPmax 061019MT0049e µlens SF objective (outer Lens) Measuring area of a µlens SF spherical objective D Pmax R Pmax R P α convex test sample concave test sample NOTATIONS: (1) Measured PV-Repeatability of the quoted statistic is for 100 consecutive measurements of the same cavity, measured over 96% clear aperture. The specification represents the 2σ value of each statistic. (2) Measured RMS-Repeatability of the quoted statistic is for 100 consecutive measurements of the same cavity, measured over 96% clear aperture. The specification represents the 2σ value of each statistic. (3) The measurement uncertainty equals the surface accuracy of the calibration surface used for the interferometer calibration up to the specified value. All measurements were performed on a isolated optical table. We reserve the right to alter product design, range and implement technical changes without prior notice.
Additional notices on safety and operations can be found in the Supervisor User Manual. 2 max.500g 1 10.03-03.00.E 111043 SmartGage-E0711 3 ON/OFF +30 0 +18 C <=80%