UK Railway Systems Reliability - Modelling the Future a case study. Nigel Best, Bradley Hyland Network Rail 7 th March 2012



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Transcription:

UK Railway Systems Reliability - Modelling the Future a case study Nigel Best, Bradley Hyland Network Rail 7 th March 2012

Modelling the Future - Introduction Why did we do the work? What approach do we adopt? What results did we find? How could this work influence the existing railway? What could we do to improve overall reliability?

Why did we do the work? Systems engineering - key tasks agains programme sucess 4.5% 4.0% 3.5% 3.0% 2.5% 2.0% 1.5% 1.0% 0.5% 0.0% Successful programmes Poor programmes Mission/Purpose Definition Requirements engineering Systems architecting Systems integration Verification and validation Technical analysis Scope management Technical management The importance of this early definition is especially marked for complex whole-system transport programmes there is currently a lack of the right models and tools that need to be deployed to support this stage of concept development. - Sir Roy McNulty

What approach did we adopt? Real world Define System Requirements Modelling world Model Existing Analyse Empirical Evidence Identify Future Concept Plan/Pilot Model Future Implement Structured Analysis Realise Benefit Develop Actions

What approach did we adopt? Real world Modelling world Define System Requirements Model Existing Analyse Plan/Pilot Implement Realise Benefit Empirical Evidence Identify Future Concept Caveats on modelling Its only a model Models are the only way to predict detailed system Model Future behaviour of complex systems Models are not reality but they can help identify Structured Analysis where to look However TRAIL is a very well calibrated model Develop Actions

Basis of TSLG Future Railway Study TSLG Research Contract awarded to NR to undertake simulation analyses of a conceptual future double capacity railway to understand the relationship between reliability, capacity & cost Involved; Development of a high capacity timetable concept Timetable development using RailSys Development of a railway system reliability concept Simulation / optimisation using TRAIL West Coast South was used as the conceptual railway

Modelling Scope West Coast Mainline South 107 Miles (Euston to Coventry /Nuneaton) 447 sets of points, 717 signals 594 weekday services West Coast Route Modernisation completed December 2008

TSLG Future Railway Study - Assumptions for the timetable modelling Timetable built in Railsys model by the NR Capability Analysis Team for 120 second headway: 20 passenger tph on fast lines 10 passenger tph on slow lines 2 freight tph on slow lines No major infrastructure changes. Some additional fast line signals. Slow line signals doubled to mimic additional line capacity of moving block signalling Operating hours 05:00 23:00 Fast lines - 15 minutes turnaround - 2 min dwells Slow lines - 10 minute turnaround - 60s dwell major stations, 30s dwells other stations

TSLG Future Railway Study Model Development Process High Capacity Timetable Concept Train Service Spec. Existing & Double Capacity Railways Initial Infrastructure Assumptions System Reliability Concept Railway Reliability Assumptions Railway Operations Assumptions RailSys Model Timetables TRAIL Model Developed Existing Railway Model Benchmark Future Railway Optimisations

TRAIL (DNV) Systems Model Occupancy model uses the Monte Carlo simulation method to simulate the movement of each train through the railway Simulates the operation of the railway for an equivalent 50-100 years of operation and allowing an average annual view to emerge Outputs railway performance in terms of incidents, lateness, delays and PPM and aligns these back to inputs including individual asset reliability or operational event data

Modelling of Asset Downtime in TRAIL MTBSAF TTR DIF DIR No Delay Degraded Stoppage MR ART Time MTBSAF TTR DIF DIR MR ART Mean Time Between Service Affecting Failure Time To Repair Delay Impact at Failure Delay Impact at Repair Mobilisation Response Active Repair Time 11

Incident Frequency & Impact Pyramid Control / Mitigation Measures Improve Magnitude of Incident Impact Variances in Dwell time Significant Events Technical & Ops Failure Events Variation to Plan Unattributed Delay from Attributed Incidents Attribution Threshold Frequency of Incident Prevention Measures Improve

Existing Railway TRAIL Modelled Performance 100 90 85% Percentage of Services Arrived (%) 80 70 60 50 40 30 20 10 49% Fast Services 2010/11 Actual Performance Fast Services 2010/11 Existing Railway modelled 0 5 0 5 10 15 20 Early Arrivals Late Arrivals Within PPM Late Arrivals Outside PPM MAA On time Equivalence MAA PPM Equivalence Journey Lateness (Minutes) at Destination or Exit Boundary Good alignment between modelled 2010/11 railway & observed

Future Railway TRAIL Performance with Existing System Reliability 100 90 85% Percentage of Services Arrived (%) 80 70 70% 60 68% 50 40 49% Fast Services 2010/11 Existing Railway modelled 30 16% Fast Services Future 120s Headway Base Case 20 Fast Services Future Fire Break Base Case minus 2 tph 10 14% 0 5 0 5 10 15 20 Early Arrivals Late Arrivals Within PPM Late Arrivals Outside PPM MAA On time Equivalence MAA PPM Equivalence Journey Lateness (Minutes) at Destination or Exit Boundary 120 headway (& fire break) = significant performance reduction

Future Railway Cancellations Existing System Reliability Cancellations (%) All Fast Services 2010/11 Existing Railway Modelled 3.3% All Fast Services Future 120s Headway Base Case 8.5% All Fast Services Future Fire Break Base Case ( 2 paths per hour) 7.8% 120s headways = significant fast service cancellations The fire break timetable no longer being considered in analysis because there is not a significant performance difference to the 120s Headway Base. It is also more optimistic.

TSLG Future Railway Study System Availability What can the Railway do to improve system availability? Prevention Reduce the number of incidents occurring whether by simplifying layouts to design out infrastructure, or design for high reliability Control Reducing the durations of system downtime e.g. improving rapid response mobilisation Mitigation Making operational decisions to limit the impact of a failure on services e.g. re-routing services and reducing the service pattern

TSLG Future Railway Study - Top-Down Run Preventative sensitivities on each category to identify incident reductions. Compile as Optimal Case Bottom-Up Identify Incident reductions using NR expert judgement Use Preventative Compiled case to run Control sensitivities Use Control Compiled case to Run Mitigation sensitivities to identify targets Form single final Top- Down compiled view Run final Bottom-Up view with Control & Mitigation (from Top-Down approach) Do the final solutions achieve 91.5% MAA PPM?

Future Railway Identifying Optimal Reliabilities Approach 76 7000 74 Optimal point on curve 6000 Performanc e (MAA PPM Equivalence) 72 70 68 Base Case Performance Cost 5000 4000 3000 2000 Cost ( ) 66 1000 64 Reliability (MTIN/MTBSAF) 0 Cost assumed to increase linearly with MTBSAF. The cost of preventing events grows exponentially to the number removed. Optimal reliability targets are selected where cost and effort required to further improve performance outweigh the benefit (where the curve gradient tails off)

Future Railway - Rolling Stock Sensitivity 76 Percentage of Services arrived within 10 minutes (%) 74 72 70 68 66 Future Base Case Optimal point on curve Future 120s hdwy TT Perfect Class 390 rolling stock Future 120s hdwy TT Class 390 rolling stock Sensitivity Runs 64 0 10,000 20,000 30,000 40,000 50,000 60,000 Perfect 70,000 Class 390 rolling stock MAA MTIN

Future Railway Infrastructure Sensitivity 76 Percentage of Services Arrived within 10 minutes (%) 74 72 70 68 66 Optimal Future 120s Headway timetable Perfect Infrastructure Future 120s Headway timetable Infrastructure Sensitivity Runs 64 0 5 10 15 20 25 Perfect 30 Mean Time Between Service Affecting Failure (operating hours)

Future Railway TOC/FOC Operations Sensitivity 76 Percentage of Services Arrived within 10 minutes (%) 74 72 70 68 66 Optimal Future 120s Headway timetable Perfect TOC/FOC Ops Future 120s Headway timetable TOC/FOC Ops Sensitivity Runs 64 0 1 2 3 4 Perfect 5 Mean Time Between Service Affecting Failure (operating hours)

Future Railway NR Ops, Planning & Commercial Sensitivity 76 Percentage of Services Arrived within 10 minutes (%) 74 72 70 68 66 Future 120s Headway timetable Perfect NR Ops, Planning & Commercial Future 120s Headway timetable NR Ops, Planning & Commercial Sensitivity Runs Optimal 64 0 1 2 3 4 5 6 7 8 Perfect 9 Mean Time Between Service Affecting Failure (operating hours)

Future Railway Weather, T&V, Excluded Sensitivity 76 Percentage of Services Arrived within 10 minutes (%) 74 72 70 68 66 Optimal Future 120s Headway timetable Perfect Weather, T&V, Excluded Future 120s Headway timetable Weather, T&V, Excluded Sensitivity Runs 64 0 2 4 6 8 10 12 14 Perfect 16 Mean Time Between Service Affecting Failure (operating hours)

Future Railway Preventative Category Target Performance Run Case 120s Headway TT Base Case Performance 67.93% Prevention Categories Performance Orginal incidents per day Target incidents per day Delta Preventative Rollingstock 72.52% 6 4 Δ + 4.59% Infrastructure 72.31% 4 1 Δ + 4.38% TOC/FOC Operations 69.81% 22 10 Δ + 1.88% NR Operations 68.42% 9 5 Δ + 0.49% Delta Weather, T&V 70.03% 5 2 Δ + 2.1% Σ 120s Headway + Preventative Model 82.66% Δ + 14.73%

Future Railway Top-Down Optimal Preventative Targets Applied 100 Percentage of Services Arrived (%) 90 80 70 60 50 40 30 20 10 83% 68% Fast Services Future 120s Headway Base Case Fast Services Future 120s Headway Preventative Case 0 5 0 5 10 15 20 Early Arrivals Late Arrivals Within PPM Late Arrivals Outside PPM MAA On time Equivalence MAA PPM Equivalence Journey Lateness (Minutes) at Destination or Exit Boundary

Future Railway Bottom-Up Category Reductions Incident Reduction Category Improved Railway Super Improved Railway Rollingstock 50% 75% Infrastructure 36% 84% TOC/FOC Ops 20% 70% NR Ops, Planning & Commercial 42% 74% Weather, T&V, Excluded 10% 60% Unexplained 19% 96% Preventative measures linked to specific rationale/ assumptions at KPI level Improved Railway achievable or current initiatives for CP4/5 Super-Improved Railway Ambitious CP6/7 solutions compiled using NR expert judgement.

Future Railway Bottom-Up Preventative Target Performance 100 Percentage of Services Arrived (%) 90 80 70 60 50 40 30 20 10 83% 74% 68% Fast Services Future 120s Headway Base Case Fast Services Future 120s Headway Improved Railway Fast Services Future 120s Headway Super Improved Railway 0 5 0 5 10 15 20 Early Arrivals Late Arrivals Within PPM Late Arrivals Outside PPM MAA On time Equivalence MAA PPM Equivalence Journey Lateness (Minutes) at Destination or Exit Boundary

Future Railway Performance Contribution from Incident Prevention 100% Percentage of Trains arrived within 10 minutes Lateness (%) 95% 90% 85% 80% 75% 70% 65% Bottom Up Top Down 82.66% 83.01% 74.29% 67.93% 67.93% 67.93% Performance Contribution from Prevention Future 120s Headway Base 60% Top Down Compiled Optimal Preventive Case Improved Railway Case Super Improved Railway Case

Future Railway Control Sensitivity With preventative measures applied performance is still not good enough to be an operable railway Rapid Response sensitivity conducted on the Top-Down compiled preventative case Control Run Case Preventative + Control Improvement Preventative + Control Worsenment Target Performance Delta Reduce maximum response times by 33% Worsen maximum response times by 33% 82.86% Δ + 0.20% 82.47% Δ 0.19% Rapid Response has reduced impact due to preventative measures therefore not being considered in the subsequent analysis

Future Railway Mitigation Measures Incident mitigation measures were analysed using the top down sensitivity approach on the following model elements: Sub-threshold Delay Boundary Lateness Timetable recovery Off-Peak Dwell Recovery On-route cancellation threshold Turnaround abandonment threshold

Future Railway Sub-threshold Delay Sensitivity Speeds and positioning controlled to eliminate incremental earliness and lateness 94 Percentage of Services Arrived within 10 minutes (%) 92 90 88 86 84 82 80 Compiled Preventative Case Optimal (67% reduced subthreshold) Future 120s Headway timetable Perfect Subthreshold Incidents (WCS023) Future 120s Headway timetable Subthreshold Sensitivity Runs (WCS023) 0.0 0.5 1.0 1.5 2.0 2.5 3.0 Perfect 3.5 Mean Time to Subthreshold Incident (operating minutes)

Modelling & Reporting Lateness Actual data Modelled data Up Services Down Services Nuneaton/Coventry London Euston Lateness already acquired (input in the model) Model managed turnarounds Modelled lateness leaving model boundary Modelled Geographic Area Actual lateness reported on leaving model boundary Actual service lateness reported on arrivals Modelled service lateness for arrivals

Future Railway Boundary Lateness Sensitivity Improving the whole network 94 Percentage of Services Arrived within 10 minutes (%) 92 90 88 86 84 82 Optimal (65.2% reduced boundary lateness) Future 120s Headway timetable Perfect Boundary Lateness Incidents (WCS021) Future 120s Headway timetable Boundary Lateness Sensitivity Runs (WCS021) 80 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Mean Time to Late Boundary Arrival (operating hours) Perfect

Future Railway Timetable Recovery Sensitivity Rolling stock capable of travelling faster than planned time used in timetable 94 Percentage of Services Arrived within 10 minutes (%) 92 90 88 86 84 82 5% reduced SRT Future 120s Headway timetable Timetable Recovery Sensitivity Runs (WCS024) 80 0% 5% 10% 15% 20% % Reduction in Sectional Running Times (SRT)

Future Railway Mitigation Sensitivities Summary Study performance target of 91.5% to 92.5% achieved Run Case 120s Headway TT Base Case Performance 67.93% Delta Σ 120s Headway + Preventative Model (Prevention applied) 82.66% Δ + 14.73% Categories Performance Target (MTBSAF) Delta Boundary Lateness 86.60% 24 (mins) Δ + 3.94% Subthreshold Delay 90.56% 2 (mins) Δ + 7.90% Mitigation Timetable Recovery 88.75% 5% Δ + 6.09% Σ Dwell Recovery N/A 120s Headway + Preventative & Control N/A Limited Improvement On Route Cancellations N/A Turnaround Abandonment N/A Σ Final Optimal Target Case (Prevention & Mitigation applied) 93.72% Δ + 11.06%

Future Railway Optimal Target Case Preventative + Mitigation Sensitivities - Fast Services 100 94% Percentage of Services Arrived (%) 90 80 70 60 50 40 30 20 10 83% 83% 68% Future 120s Headway Base Case Future 120s Headway Preventative Case Future 120s Headway Prevention + Mitigation Case 0 5 0 5 10 15 20 Early Arrivals Late Arrivals Within PPM Late Arrivals Outside PPM MAA On time Equivalence MAA PPM Equivalence Journey Lateness (Minutes) at Destination or Exit Boundary

Future Railway Optimal Target Case Fast Service Cancellations Cancellations (%) Future 120s Headway Base Case 8.5% Future 120s Headway Preventative Case 3.9% Future 120s Headway Prevention + Mitigation Case 2.5%

Future Railway Performance Contributions Percentage of Trains arrived within 10 minutes Lateness (%) 100% 95% 90% 85% 80% 75% 70% 65% Bottom Up Top Down 93.72% 93.84% 88.26% 82.66% 83.01% 74.29% 67.93% 67.93% 67.93% Performance Contribution from Mitigation Performance Contribution from Prevention Future 120s Headway Base Case 60% Top Down Compiled Preventive + Mitigation Case Improved Railway + Mitigation Case Super Improved Railway + Mitigation Case

So what about the existing railway? Bradley Hyland

Existing Railway - Sensitivities Summary Model 2010/11 Existing Base Case Performance 85.65% Mitigation Preventative Categories Performance Original Incidents per day Target Incidents per day Delta Rollingstock 86.79% 11 4 Δ + 1.14% Infrastructure 87.60% 4 2 Δ + 1.95% TOC/FOC Operations 86.40% 21 11 Δ + 0.75% Delta NR Operations 85.79% 9 7 Δ + 0.14% Σ Weather, T&V 86.69% 5 2 to 3 Δ + 1.04% Categories Performance Target Delta Boundary Lateness 91.58% 22 (mins) Δ + 0.67% Subthreshold Delay 92.63% 3 (mins) Δ + 1.72% Σ 2010/11 Existing Base Case + Preventative Model 2010/11 Existing Base Case + Preventative & Control 90.53% Δ + 4.88% 90.91% Δ + 0.38% Σ 2010/11 Existing Base Case + Preventative, Control & Mitigation 93.00% Δ + 2.09%

Existing Railway - Optimal Target Case Preventative, Control & Mitigation target measures applied 100 90 93% 91% Percentage of Services Arrived (%) 80 70 60 50 40 30 20 78% 86% 2010/11 Existing Railway modelled Existing Railway Prevention Targets applied Existing Railway Prevention, Control & Mitigation Targets applied 10 0 5 0 5 10 15 20 Early Arrivals Late Arrivals Within PPM Late Arrivals Outside PPM MAA On time Equivalence MAA PPM Equivalence Journey Lateness (Minutes) at Destination or Exit Boundary

Existing Railway - Optimal Target Case Preventative, Control & Mitigation Contributions 96% Percentage of Trains arrived within 10 minutes Lateness (%) 94% 92% 90% 88% 86% 84% 82% 80% 85.65% 85.65% 85.65% 85.65% 2010/11 Existing Railway modelled 90.53% Prevention Targets applied Compiled Run Cases 90.91% Prevention & Control Targets applied 93.00% Prevention, Control & Mitigation Targets applied

What could we do to improve overall reliability? Bradley Hyland

Optimised Railway Design 96% Use whole railway model to identify preventative control and mitigation measures offering greatest benefit. Percentage of Services Arrived (%) 93.00% 100 90.53% 90 80 77.63% 85.65% 70 60 50 40 2010/11 Existing Railway modelled 30 Existing Railway Prevention Targets applied 20 Existing Railway Prevention, Control & Mitigation Targets applied 10 0 5 0 5 10 15 20 Early Arrivals Late Arrivals Within PPM Late Arrivals Outside PPM MAA On time Equivalence MAA PPM Equivalence Journey Lateness (Minutes) at Destination or Exit Boundary Percentage of Trains arrived within 10 minutes Lateness (%) 94% 92% 90% 88% 86% 84% 82% 80% 93.00% 90.91% 90.53% 85.65% 85.65% 85.65% 85.65% 2010/11 Existing Railway Prevention Targets applied Prevention & Control Targets Prevention, Control & modelled applied Mitigation Targets applied Compiled Run Cases Introduce real time management of the rail system (including TOC Train/Crew resources) Simplify / optimise existing railway Japanese/ProRail approach to S&C reduction.

Deliver focused Infrastructure Reliability Improvements Increase focus on Asset League Tables Colchester - 917 sections/51 incidents Bedford - 1,363 sections/117 incidents Doncaster - 836 sections/163 incidents shortcircuit - swarf defective component no cause found current surge - blown fuse shortcircuit - debris broken damaged - maintenance Rigorous Root Cause Analysis on Worst Performing Assets Progress Route FMECA on all key Routes Insulated rail joint Fuse/disconnection link 0.76% 0.33% - - 0.55% - - 0.66% 0.29% - - 0.07% 0.07% 0.07% 5.74% 1.91% - - 1.44% - - - 0.11% - 0.11% - - - - - - 0.44% - 0.44% - Advance investigation into temperature effects on equipment reliability Failure Rate per Day 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 National Trend for TFM Failure with Temperature Range (April 10 - March 11) 4 4<T 8 8<T 12 12<T 16 16<T 20 Daily Temperature Range (C)

Step change in quality audit and technical investigation capability Monitor Product Supplier Quality Assurance adoption Invest in Environmental Test & Investigation Facilities; for both Product Integration and Problem Investigation Equipment Bungalows / Object Controller Housings Validation and Verification Trackside Modular Equipment WESTCAD Control System INTEGRATION

Improving train timekeeping and regulation Use on-train monitoring to validate train running times (SRTs) Waterloo Project Finding: Actual average braking rate of 4.6%g against T/T assumed 8%g. Potentially two train paths per hour being lost Undertake analysis of impact of sub-threshold lateness (unrecorded / unattributed) on railway performance Delay Mins 45%? Subthreshold

Improve measurement metrics to better understand and reduce DPI Journey Begins Journey Ends NR Influence Asset Stewardship Indexes Infrastructure Delays Infrastructure Assets / Operational Events Infrastructure Downtime Infrastructure response Intrinsic Timetable Flexibility Initial Trains are Delayed Underlying Railway Recovery Potential Reactionary Trains Delayed Trains Arrive Late (Lateness at destination) PPM T&RS Assets / Operational Events Rolling Stock Downtime TOC Response Train Crew / Stock Resources Cancellations TOC / FOC Influence Measured / Managed Not measured / managed directly (by NR)

Questions?