ICHEM AUTOMATED CHEMICAL OPTIMIZATION Take Control of Your Chemical Program
DOVER ARTIFICIAL LIFT Elevating the potential of artificial lift production. Dover Artificial Lift, part of Dover Energy, offers a comprehensive line of artificial lift equipment, accessories, and services strategically designed to drive the operational excellence of each of our clients. We provide industry-leading systems and components engineered to enhance the profitability of gas lift, plunger lift, rod lift, progressing cavity pump applications, and surface production, as well as state-of-the-art software and products in the well automation, analysis, and optimization space. As an organization dedicated to the needs of our clients, we place a consultative service and support approach at the forefront of our operations. Driven by a team of veteran artificial lift experts, our mission is to deeply understand the complex production challenges faced by well operators on a daily basis, and provide them the exact set of tools needed to meet them as efficiently and effectively as possible. Strengthened by the vast global footprint and tradition of excellence of our parent company, the Dover Corporation, we are able to ensure that the products we provide and more importantly the people who make up our organization, are the best in the artificial lift industry. 2
ICHEM AUTOMATED CHEMICAL OPTIMIZATION Take control of your chemical injection program. Chemical injection is a significant operating expense for most oil and gas producers and one of the largest uncontrolled expenses. But it doesn t need to be. If you manage a chemical program, you know the cost to supply chemicals, refill tanks, and service pumps can quickly add up to tens of thousands of dollars each month. Dosing is notoriously inaccurate, and pump inefficiences are all too common. Working within these limitations, operators typically overdose chemicals just to be on the safe side, and their chemical costs can quickly spiral out of control. ichem by PCS Ferguson is an innovative and reliable automated chemical optimization solution. It provides unprecedented control and accuracy of chemical injection rates, resulting in significantly lower chemical expenses with no impact on effectiveness. Easily implemented with existing equipment and SCADA systems, ichem provides monitoring at the well site or remotely to reduce field service and maintenance downtime. OPTIMIZED PRODUCTION ichem offers precise, consistent injection control to ensure optimal production results. UNPRECEDENTED ACCURACY Typical chemical injection programs can experience dosing inaccuracies of 50-70 percent. ichem delivers previously unheard of dosing accuracy within 15 percent of the target and often better. MORE PREDICTABLE COSTS More reliable and accurate chemical dosing means lower, more predictable lease operating expenses for you. Remote access and control further reduces expenses associated with field service and maintenance downtime. 3
ICHEM AUTOMATED CHEMICAL OPTIMIZATION Gain the confidence of reliable, accurate chemical injection. Using a proven auditing system, our team can help evaluate your chemical program to determine the best chemical optimization solution for your needs. ichem Classic provides logical, condition-based injection control for operators who are looking to control their chemical costs. ichem Revolution offers pump-for-volume methodology for operators who require precise injection of desired chemical amounts and frequencies. ichem Classic : Condition-based automated control ichem Classic provides remote, real-time, logical control of your chemical injection system. Unlike traditional chemical injection products, ichem Classic is the only automated chemical optimization solution that delivers unprecedented accuracy and control based on real-time, dynamic data such as time, pressure, temperature, well production, plunger lift variables, and PPM levels. Running our field-proven algorithms, ichem Classic operates the chemical pump via intermittent ON and OFF phases. These phases can be defined to accommodate flexible injection methods such as continuous or batch dosing, with intervals as frequent as 15 seconds. Relying on solar power with a minimal footprint, ichem Classic also provides low-cost, low-maintenance operation. With an easy-to-configure interface, ichem Classic makes programming simple, yet precise. Injection levels and select conditions are easily set remotely or onsite using the digital keypad. For increased safety and convenience, programming can also be done via smartphone outside the berm and inside a vehicle. ichem Classic Controller Features: Injection controller Configurable analog/digital inputs (3) Programmable operating limits RS-232, TTL (Modbus), and RS-485 (requires converter) Options for remote monitoring and control Measures battery voltage and casing pressure (with transducer) Supports plunger lift or dual pump control Monitors tank levels 4
ICHEM AUTOMATED CHEMICAL OPTIMIZATION ichem Revolution : Pump-for-volume accuracy ichem Revolution is the only automated chemical optimization product that delivers chemicals based on known volume and desired pumping frequency. It is designed to deliver the amount of chemicals operators want, when they want them. Able to improve the accuracy of any pump, ichem Revolution is ideal for retrofit applications for operators who need to manage their chemical programs by exception only and take immediate control of their chemical program costs. With remote access and sophisticated report and alarm functionality, operators can eliminate the need for costly site visits and know that their chemical programs are running optimally. ichem Revolution Controller Features: SCADA ready (Modbus serial RS-485, RS-232, TCP) Remote status and configuration Touch screen interface Automated set up and calibration procedures Options for remote monitoring and control Selectable pump frequencies from one time per minute to one time per day Monitors system operations including tank levels, pumps, and system health 5
ICHEM AUTOMATED CHEMICAL OPTIMIZATION Chemical optimization from the wellhead experts. Designed and engineered using our 30 years of wellhead expertise, ichem employs proven control algorithms in a robust controller to ensure precise and consistent chemical dosing. It is easily implemented with your existing pump and facilities, occupying a minimal footprint. Configurable to interface with PCS Ferguson s Well Site SCADA system, as well as all major host systems, ichem offers remote, real-time control of your chemical program. Delivering accurate dosing every time, ichem offers the assurance that only the necessary amount of chemical is being injected. By eliminating the common but costly overdosing that is typical of continuous chemical injection, ichem can significantly reduce chemical consumption and dramatically improve your bottom line. And by using our intelligent and field-tested approach to chemical injection, you ll have the confidence that you re managing a significantly more efficient and cost-effective chemical program. 6
PARTNER WITH US Partner with the best team in the business. ichem is a product of PCS Ferguson. PCS Ferguson is part of the Dover Artificial Lift group of companies which offers a comprehensive line of artificial lift equipment, accessories, and services strategically designed to drive the operational excellence of each of our customers. Decades of experience recommending and servicing lift systems to accommodate changing well conditions Unrivaled expertise in plunger lift, gas lift, well control, and well unloading The best performing, highest quality, and safest products designed, engineered, and manufactured in-house at our Colorado and Texas facilities Experienced and responsive field support staff with extensive local knowledge The highest commitment to the protection and safety of our employees, our customers, and the environment Comprehensive customer training and product support PCS Ferguson products and services are available in the following North American locations: Administrative & Manufacturing Frederick, CO.............................. 720.407.3550 Canada Calgary, AB................................ 403.266.6139 Edson, AB.................................. 780.723.2759 Grand Prairie, AB........................... 780.532.0804 Red Deer, AB............................... 403.340.3605 Arkansas Conway.................................... 501.932.0449 Colorado Evans...................................... 970.539.9003 Fort Lupton................................ 303.857.1522 Parachute.................................. 970.285.9652 Louisiana Haynesville................................. 318.221.5934 New Mexico Farmington................................. 505.326.4239 North Dakota Watford City................................ 318.540.7715 Oklahoma Oklahoma City.............................. 405.440.1015 Stigler...................................... 918.967.3236 Woodward.................................. 580.256.1317 Pennsylvania Coraopolis.................................. 412.264.6000 Texas Amarillo.................................... 903.520.9612 Bridgeport.................................. 940.683.3898 Buffalo...................................... 903.322.9300 Cleburne................................... 817.641.9900 Fort Stockton.............................. 432.336.6622 Fort Worth.................................. 817.244.0238 Pleasonton................................. 361.394.5880 Houston.................................... 281.350.2084 Karnes City................................. 830.583.9900 Odessa..................................... 325.387.6260 Perryton.................................... 405.213.8114 Sonora..................................... 325.387.6260 Tyler........................................ 903.533.8266 Utah Vernal...................................... 435.789.2031 Wyoming Rock Springs............................... 307.362.6010 7
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