ICHEM AUTOMATED CHEMICAL OPTIMIZATION. Take Control of Your Chemical Program
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1 Take Control of Your Chemical Program
2 DOVER ARTIFICIAL LIFT Elevating the potential of artificial lift production. Dover Artificial Lift, part of Dover Energy, offers a comprehensive line of artificial lift equipment, accessories, and services strategically designed to drive the operational excellence of each of our clients. We provide industry-leading systems and components engineered to enhance the profitability of gas lift, plunger lift, rod lift, progressing cavity pump applications, and surface production, as well as state-of-the-art software and products in the well automation, analysis, and optimization space. As an organization dedicated to the needs of our clients, we place a consultative service and support approach at the forefront of our operations. Driven by a team of veteran artificial lift experts, our mission is to deeply understand the complex production challenges faced by well operators on a daily basis, and provide them the exact set of tools needed to meet them as efficiently and effectively as possible. Strengthened by the vast global footprint and tradition of excellence of our parent company, the Dover Corporation, we are able to ensure that the products we provide and more importantly the people who make up our organization, are the best in the artificial lift industry. 2
3 Take control of your chemical injection program. Chemical injection is a significant operating expense for most oil and gas producers and one of the largest uncontrolled expenses. But it doesn t need to be. If you manage a chemical program, you know the cost to supply chemicals, refill tanks, and service pumps can quickly add up to tens of thousands of dollars each month. Dosing is notoriously inaccurate, and pump inefficiences are all too common. Working within these limitations, operators typically overdose chemicals just to be on the safe side, and their chemical costs can quickly spiral out of control. ichem by PCS Ferguson is an innovative and reliable automated chemical optimization solution. It provides unprecedented control and accuracy of chemical injection rates, resulting in significantly lower chemical expenses with no impact on effectiveness. Easily implemented with existing equipment and SCADA systems, ichem provides monitoring at the well site or remotely to reduce field service and maintenance downtime. OPTIMIZED CHEMICAL INJECTION ichem offers precise, consistent injection control and monitoring from the well site or remotely. It can be easily implemented with existing equipment and SCADA systems. UNPRECEDENTED ACCURACY Typical chemical injection programs experience dosing inaccuracies of 50-70%. ichem delivers dosing accuracy within 17% of target and, with our latest advances, within 1%. MORE PREDICTABLE COSTS ichem brings more reliable and accurate chemical dosing which means lower, more predictable lease operating expenses for you. Remote access and control reduces field service and maintenance downtime. 3
4 Gain the confidence of reliable, accurate chemical injection. Using a proven auditing system, our team can help evaluate your chemical program to determine the best chemical optimization solution for your needs. ichem Classic provides logical, condition-based injection control for operators who are looking to control their chemical costs. ichem Revolution offers pump for volume methodology for operators who require precise injection of desired chemical amount and frequencies. ichem Classic: Condition-based automated control ichem Classic provides remote, real-time, logical control of your chemical injection system. Unlike traditional chemical injection products, ichem Classic is the only automated chemical optimization solution that delivers unprecedented accuracy and control based on real-time, dynamic data such as time, pressure, temperature, well production, plunger lift variables, and PPM levels. Running our field-proven algorithms, ichem Classic operates the chemical pump via intermittent ON and OFF phases. These phases can be defined down to the second, ensuring consistent injection of user-selectable chemical volumes. Relying on solar power with a minimal footprint, ichem Classic also provides low-cost, lowmaintenance operation. With an easy-to-configure interface, ichem Classic makes programming simple, yet precise. Injection levels and select conditions are easily set remotely at the home office or onsite using the digital keypad. For increased safety and convenience, programming can also be done via smartphone outside the berm and inside a vehicle. ichem Classic Controller Features: Injection controller Configurable analog/digital inputs (3) Programmable operating limits RS-232 and TTL (Modbus) Options for remote monitoring and control Measures battery voltage and casing pressure (with transducer) Supports plunger lift or dual pump control Monitors tank levels 4
5 ichem Revolution: Pump-for-volume accuracy ichem Revolution is the only automated chemical optimization product that delivers chemicals based on known volume and desired pumping frequency. It is designed to deliver the amount of chemicals operators want, when they want them, within 1% accuracy of their desired chemical volumes. This pump agnostic solution means that ichem Revolution is ideal for retrofit applications for operators who need to manage their chemical programs by exception only and take immediate control of their chemical program costs. With remote access and sophisticated report and alarm functionality, operators can eliminate the need for costly site visits and know that their chemical programs are dosing accurately. ichem Revolution Controller Features: SCADA ready (Modbus serial RS485, RS232, TCP) Remote status and configuration Touch screen interface Automated set up and calibration procedures Options for remote monitoring and control Selectable pump frequencies from one time per minute to one time per day Monitors system operations including tank levels, pumps, and system health 5
6 Chemical optimization from the wellhead experts. Designed and engineered using our 30 years of wellhead expertise, ichem employs proven control algorithms in a robust controller to ensure precise and consistent chemical dosing. It is easily implemented with your existing pump and facilities, occupying a minimal footprint. Configurable to interface with PCS Ferguson s Well Site SCADA system, as well as all major host systems, ichem offers remote, real-time control of your chemical program. Reliable, Accurate Dosing Delivering accurate dosing every time, ichem offers the assurance that only the necessary amount of chemical is being injected. By eliminating the common but costly overdosing that is typical of continuous chemical injection, ichem can significantly reduce chemical consumption and dramatically improve your bottom line. And by using our intelligent and field-tested approach to chemical injection, you ll have the confidence that you re managing a significantly more efficient and cost-effective chemical program. 6
7 Partner with the best team in the business. PCS Ferguson is part of the Dover Artificial Lift group of companies which offers a comprehensive line of artificial lift equipment, accessories, and services strategically designed to drive the operational excellence of each of our customers. Decades of experience recommending and servicing lift systems to accommodate changing well conditions Unrivaled expertise in plunger lift, gas lift, well control, and well unloading The best performing, highest quality, and safest products designed, engineered, and manufactured in-house at our Colorado and Texas facilities Experienced and responsive field support staff with extensive local knowledge The highest commitment to the protection and safety of our employees, our customers, and the environment Comprehensive customer training and product support PCS Ferguson products and services are available in the following North American locations: Administrative & Manufacturing Frederick, CO Canada Calgary, AB Claresholm, AB Consort, AB Drayton Valley, AB Edson, AB Grand Prairie, AB Red Deer, AB Arkansas Conway Colorado Denver Evans Fort Lupton Grand Junction Parachute Louisiana Shreveport Haynesville Lafayette New Mexico Farmington North Dakota Minot Oklahoma Oklahoma City Stigler Woodward Pennsylvania Coraopolis Duboistown Texas Amarillo Bridgeport Buffalo Cleburne Fort Stockton Fort Worth Freer Houston Kenedy/Karnes City Midland-Odessa Perryton San Angelo Sonora Tyler Weatherford Utah Vernal Wyoming Gillette Rock Springs
8 doverals.com
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