Hardware-in-the-loop real-time simulation in driving simulators MODPROD 2011



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Hardware-in-the-loop real-time simulation in driving simulators MODPROD 2011 Jonas Jansson

Agenda Background Driving simulation at VTI, VIP Challanges: MBE - HIL ViP project SPASS Emergency Lane Keeping Assistance - an autonomous system for the avoidance of frontal collisions Lane keeping assistance Driving scenario Sim IV a realistic driving simulator for studies with advanced driver assistance systems Sim IV the new VTI simulator in Gothenburg Volvo s Mozart system Integrated ADAS test facility

Shortly about me Jonas Jansson Ph.D. Automatic control, LIU Collision avoidance theory with application to automotive collision mitigation Before VTI VCC function owner, collision warning with auto brake At VTI Research director Vehicle technology and simulation VTI The Swedish National Road and Transport Research Institute. 200 employes. A governmental authority under the ministry of enterprise, energy and communication

VTI Driving Simulators Sim II Sim IV Train Sim Sim 1 ( 85-02) Sim Foerst Sim III

Development strategy Open Source code & own development Consumer hardware Support integration of third party software Establish a shared technical platform for driving simulation Establish open library of vehicle/vehicle components

Simulator structure t (hardware view) MTS linear motion Cabin xpc Motion actuators scramnet can can udp Linux Kernel udp Vibration table shm/udp udp udp tcp/ip udp Windows Visual channels Operator station Virtual dashboard Sound VitaPort SmartEye

Realtime constraints t Main simulation loop: 200 Hz 5ms Visual channels: 60 Hz Cabincontrol: 1000 Hz Transmission delays below 10 ms Vehicle: HS CAN & LS CAN:? Radar & Vision: 10Hz

Institute t Excellence Centre at VTI Common platform for increased and long-term co-operation, operation, competence building and knowledge transfer Prospective perspective - 5, 10,.. years Development e e and application of driving simulator methodology ogy Instrument for developing and exploring future vehicles and traffic environment from a user s perspective Use of simulators in product development and evaluation Focus on the interaction between man and technology (HMI) Combining 3 approaches Develop and co-ordinate a common technical framework for driving simulators Develop and use a common simulator based methodological framework Perform applied projects, guiding development right Partners: Funding: VTI, Saab, Scania, Volvo Cars, Volvo Truck, SRA, Bombardier, Dynagraph, HiQ Ace, SmartEye, Swedish Road Marking Association Vinnova and ViP partners www.vipsimulation.se

Challenges MOZART Active Safety Function FSM HiL Cabinet EuCD EEDS Mainstream Door PDM Door RPDM Front Engine bay CEM Infotainment Bumper Seat Engine Fuel tank Roof Rear Airbag-ECU Battery Bumper Cockpit A B Hatshelf harn Tailgate/ Rear axle Trunklid Seat Pedalbox ECM RJB EJB Battery Floor Electric System = grommet DDM RDDM Door Door = in-line connector Vehicle Cabin Driving Simulator AUTOSAR,

Project Facts ViP project SPASS Focus: Active safety function demonstrator Duration: 01/2010 04/2011 Budget: 2,27 27 MSEK Partner: VTI, VCC, Viktoria Institute FFI project QUADRA Focus: Driver models for interactions between driver and assistance systems Duration: 01/2011 12/2014 Budget: 22,925 MSEK Partner: VTEC, Volvo 3P, VTI, VCC, Chalmers

ViP SPASS Partners VCC * EESE AoV Systems Integration Gunilla Karlsson, Martin Nilsson, Annica Normén (Project mgmt and HIL Simulations) * Safety Center Mats Petersson, Mikael Ljung Aust (Scenarios and Data Analyze) * Active Safety Functions Nenad Lazic (Function Development) * EESE Safety Electronics Jonas Ekström (System Development) * EESE Vehicle HMI Patrik Palo, Ingrid Pettersson (Scenarios and HMI Properties) * Chassies AoV Active Safety Gaspar Gil Gomez (HIL Simulations) * Urban Kristiansson Viktoria Institute * HEV & EV Technology Stefan Pettersson, Henrik Weiefors VTI * Vehicle Technology and Simulation Martin Fischer, Jonas Jansson, Anders Andersson, Håkan Sehammar, Göran Palmkvist

ViP SPASS Project Description Titel SPASS - Strenghten Performance Active Safety Simulator. Description SPASS will evaluate ate early development/rapid elopment/rapid prototyping ping of new driver assist systems by utilizing an advanced driving simulator in combination with a vehicles electrical architecture (including sensors, actuators and HMI). As a case study, the project will demonstrate a novel active safety function which is rather well penetrated at Volvo Cars (i.e. Volvo Cars have reference vehicles up and running). SPASS primary focus is to visualize simulator performance during concept development. However, the results will also be useful for research as well as for verification of products. The project aim to use VTIs new simulator at Lindholmen; and by that pave the way to establish a simulator platform for evaluation of driver & system interaction.

Integrated Safety Function Test Facility MOZART Active Safety Function FSM HiL Cabinet EuCD EEDS Mainstream Door PDM Door RPDM Front Bumper Engine Engine bay EJB ECM Battery Pedalbox Electric System CEM Seat Airbag-ECU Cockpit A B Seat DDM Door Infotainment Fuel tank Roof Rear Battery Bumper Hatshelf harn Tailgate/ Rear axle Trunklid RJB Floor = grommet RDDM Door = in-line connector Vehicle Cabin Driving Simulator

Emergency Lane Keeping Emergency Lane Keeping Assistance - an autonomous system for the avoidance of frontal collisions

Integrated Safety Function Test Facility Active Safety Function MOZART Active Safety Function FSM HiL Cabinet EuCD EEDS Mainstream Door PDM Door RPDM Front Bumper Engine Engine bay EJB ECM Battery Pedalbox Electric System CEM Seat Airbag-ECU Cockpit A B Seat DDM Door Infotainment Fuel tank Roof Rear Battery Bumper Hatshelf harn Tailgate/ Rear axle Trunklid RJB Floor = grommet RDDM Door = in-line connector Vehicle Cabin Driving Simulator

Lane Keeping Assistance (LKA) LDW (lane departure warning) warns with the help of sound when you accidentally run over lane markings is a function that is already in production slka (safety LKA) corrects steering angle in order to straighten up the car when you are about to unintentionally leave the lane, and (if this is not enough) vibrates the steering wheel while crossing the lane markings elka (emergency LKA) takes care of the threat situations connected to unintended lane departures (i.e. with oncoming vehicles) Actively steers back into the original lane Steer characteristic can be smooth (similar to the slka) or evasive depending on assessed danger

Di Driving i Scenario t 1 At distance s 1 = 600m the POV s speed and the POV s lateral position will be related to the SV. 500 m 4 3 2 v2 1 POV SV thw start thw critical r 1 v1 3 s 1 2 4 v 1 + v 2 = v relative v1 + v2 = Vrelative SV: Subject Vehicle j POV: Principle Other Vehicle

Di Driving i Scenario t 2 At distance s 2 = 250m both speeds will be fixed and the distraction task begins and the yaw deviation function starts. 500 m Drivers are prompted by a pre-recorded voice to read back a sequence of 6 single digit numbers appearing on the display. Task duration approximately 2.8s. In order to bring the SV into the opposite lane an additional heading angle is introduced to the visual system (but not to the motion system). 4 thw critical 3 2 v2 1 thw start 1 v1 3 s 2 2 4 v1 + v2 = Vrelative

Di Driving i Scenario t 3 At time t 3 =t 2 +3s heading angle (Ψ 3 ), as well as relative lateral ( r 3 ) and longitudinal distances ( s 3 ) between SV and POV will be the same for all repetitions of the scenario. 500 m 4 thw start thw critical Ψ 3 3 r 3 2 v2 1 1 v1 3 s 3 2 4 The respective values are chosen such that the elka function is triggered at t 3. v1 + v2 = Vrelative

Di Driving i Scenario t 4 Between t 3 and t 4 the elka function is going to steer the SV back to the own lane and the drivers reactions to the intervention ti can be studied. d 500 m 4 3 2 1 v2 thw critical thw start 1 v1 3 2 4 v1 + v2 = Vrelative

Demo Set-up 3 groups of test driver VCC management Normal driver with the following distribution 50:50 male/female 20% younger than 30 20% older than 50 Demonstration VCC test driver/function developer Validation

Next Step Dr river state Alert Drowsy/ Distracted FCW Warning ELA Intervention True True True True Positive Negative Positive Negative False False False False Positive Negative Positive Negative True True True True Positive Negative Positive Negative False False False False Positive Negative Positive Negative SPASS QUADRA ELA & FCW - True positives for distracted drivers pour over median with yaw deviation ELA & FCW - False positives for alert drivers force over median using bicyclist

Sim IV a realistic driving simulator for studies with advanced driver assistance systems

Integrated safety function test facility Driving Simulator MOZART Active Safety Function FSM HiL Cabinet EuCD EEDS Mainstream Door PDM Door RPDM Front Bumper Engine Engine bay EJB ECM Battery Pedalbox Electric System CEM Seat Airbag-ECU Cockpit A B Seat DDM Door Infotainment Fuel tank Roof Rear Battery Bumper Hatshelf harn Tailgate/ Rear axle Trunklid RJB Floor = grommet RDDM Door = in-line connector Vehicle Cabin Driving Simulator

VTI Simulator Sim IV Göteborg (spring 2011) Volvo XC60 Sim IV Volvo FHM

Sim IV motion system Bosch Rexroth Hexapod XY-Sled

Sim IV sound system Hardware layout:

Sim IV projection system 9x Epson EB-410W projectors Mersive SOL software Auto calibration Edge blending Color correction >180 degree field-of-view

Simulation software VTI kernel Scenario and event control Traffic Weather Data logging Communication VTI vehicle dynamics model VTI graphics engine VISIR VTI motion cueing

Integrated safety function test facility Vehicle Cabin MOZART Active Safety Function FSM HiL Cabinet EuCD EEDS Mainstream Door PDM Door RPDM Front Engine bay CEM Bumper Seat Engine Airbag-ECU Cockpit A B Seat Pedalbox ECM EJB Battery Electric System DDM Door r Infotainment Fuel tank Roof Hatshelf harn Rear axle Floor RDDM Door Rear Battery Bumper Tailgate/ Trunklid RJB = grommet = in-line connector Vehicle Cabin Driving Simulator

XC 60 cabin Rear- and Side- Mirror Displays Sound System Virtual Cockpit Display Buttkicker k Force Feedback Steering Wheel

Integrated safety function test facility MOZART MOZART Active Safety Function FSM HiL Cabinet EuCD EEDS Mainstream Door PDM Door RPDM Front Engine bay CEM Bumper Seat Engine Airbag-ECU Cockpit A B Seat Pedalbox ECM EJB Battery Electric System DDM Door Infotainment Fuel tank Roof Rear Battery Bumper Hatshelf harn Tailgate/ Rear axle Trunklid RJB Floor = grommet RDDM Door = in-line connector Vehicle Cabin Driving Simulator

Mozart Project facts Titel: Mozart, Model- and Hardware In the Loop simulator for vehicles Duration: January 2006 August 2008 Budget: 16MSEK Partners: None Implemented in conjunction with leading consulting firms Background: Preparation of Salieri and Mozart were organized by Lindholmen Science Park along with Saab, Scania, AB Volvo and Volvo Car Corporation. Other scheduled participants were LSP, SP, VTI and 2-4 leading consulting firms. Salieri was cancelled and only VCC s internal project Mozart was conducted. Source: Martin Nilsson, VCC

Mozart Project goal Virtual cockpit Interactive/automated driver interaction Substitute node Model running on rapid prototype hw Virtual environment engine, crankshaft, roads, obstacles, tyres, weather etc. EuCD EEDS Mainstream Door PDM Front Engine bay CEM Bumper Seat Engine Airbag-ECU Cockpit A B Seat Pedalbox ECM EJB Battery Door RPDM Infotainment Roof Floor Fuel tank Hatshelf harn Rear axle RJB Battery Tailgate/ Trunklid Rear Bumper DDM Door RDDM Door = grommet = in-line connector System under test A mix from models to real components Source: Martin Nilsson, VCC

Mozart General simulator strategy Traffic System Verification Environment for Vehicle-in-the-Loop i Right HW & SW ASTA? Second Road (Function Attribute Shared Scenarios) Vehicle Hexapod & X-Y-table (Function HMI & Technology) e.g. VTI Sim IV EESE System MOZART II (Function HMI & Technology) Sub-system HEV-HILs Active Safety Active HILs Safety HILs V2I resp V2V Usability Simulator Plugin-HEVs Non-Hit Car Connected HMI Model Repository Source: Urban Kristiansson, VCC

Integrated safety function test facility MOZART Active Safety Function FSM HiL Cabinet EuCD EEDS Mainstream Door PDM Door RPDM Front Bumper Engine Engine bay EJB ECM Battery Pedalbox Electric System CEM Seat Airbag-ECU Cockpit A B Seat DDM Door Infotainment Fuel tank Roof Rear Battery Bumper Hatshelf harn Tailgate/ Rear axle Trunklid RJB Floor = grommet RDDM Door = in-line connector Vehicle Cabin Driving Simulator

Summary Overall goals Meet the challenge of interacting systems (vehicle, surrounding, driver) Rapid prototyping (Gate -2,-1 ) System integration (complexity, functional safety, testing) Education/competence t AUTOSAR/ Modelisar

Thank you! www.vti.se/simulator