INCORPORATING 3D PRINTING INTO YOUR BUSINESS MODEL Dr Phil Reeves, Vice President of Strategic Consulting 1
WARNING
I AM NOT A BIOTECHNOLOGIST
I AM A MANUFACTURING ENGINEER
WITH A DIFFERENCE
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Who has heard the term 3D Printing before today?
3-years of constant media exposure 8
So what are 3D Printing technologies? 3D printing processes are automated systems that take 2-dimensional layers of computer data and rebuild them into 3D solid objects 9
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Who knew about 3D Printing 3-years ago?
Who knew about 3D Printing 5-years ago?
Who knew about 3D Printing 10-years ago?
Who knew about 3D Printing 20-years ago?
Who knew about 3D Printing 30-years ago?
30 years ago..
3D Printing timeline Chuck Hull files US Patent Layer manufactured tools Open source 3D Printing emerges Stratasys is formed 250,000 machines globally Layer manufactured casting patterns 49,000 machines globally Commercial Rapid Prototyping Layer manufactured production parts
30 years of materials development ORGANIC CERAMIC POLYMER METALLIC Waxes Tissue / cells Wood / paper Beta-Tri calcium Phosphate Alumina Mullite ABS Polyamide (nylon) Aluminium Tool Steel Zirconia Silicon Carbide Silica (sand) Plaster Graphite Filled PA PEEK Thermosetting epoxies Ceramic (nano) loaded epoxies PMMA Polycarbonate Polyphenylsulfone Titanium Inconel Cobalt Chrome Copper Stainless steel Gold / platinum Hastelloy ULTEM Aluminium loaded polyamide Silicon Multimaterial multifunctional systems 18
30-years of machine diffentiation $200 $35,000 $1,400,000 19
3D Printing timeline Chuck Hull files US Patent Layer manufactured tools Open source 3D Printing emerges Stratasys is formed 250,000 machines globally Layer manufactured casting patterns 49,000 machines globally Commercial Rapid Prototyping Layer manufactured production parts
INTRODUCING STRATASYS WORLD S LEADING ADDITIVE MANUFACTURING COMPANY FOUNDED IN 1988 BY SCOTT CRUMP PRESIDENT OF STRATASYS INC. HEADQUARTERED IN EDEN PRAIRE, MINNESOTA AND REHOVOT, ISRAEL OVER 30 TECHNOLOGY AND LEADERSHIP AWARDS PUBLICALLY TRADED ON NASDAQ (SSYS) $750M REVENUE (2014) OVER 800 GRANTED OR PENDING ADDITIVE MANUFACTURING PATENTS GLOBALLY 129,197 CUMULATIVE SYSTEMS SOLD AS OF MARCH 31, 2015
The 3D printing Solutions company
AT STRATASYS STRATEGIC CONSULTING WE EMPOWER & SUPPORT ORGANIZATIONS TO DEVELOP & IMPLIMENT STRATEGIES THAT TRANSFORM THE WAY THEY IMAGINE, DESIGN, MANUFACTURE & DELIVER PRODUCTS USING 3D PRINTING
SO WHY ARE COMPANIES TURNING TO 3D PRINTING AS A POTENTIAL WAY OF MAKING PRODUCTS 24
Enabling Design Complexity Increased Part Functionality Supply Chain Realignment THE SIX DRIVERS FOR ADDITIVE MANUFACTURING ADOPTION Life Cycle Sustainability Product Personalization Low Volume Production
SO HOW DOES THIS MAP TO APPLICATIONS IN THE WIDER BIO-PHARMA & MEDTECH SECTOR? 26
Enabling Design Complexity Increased Part Functionality Supply Chain Realignment Life Cycle Sustainability Product Personalization Low Volume Production
Filters and strainers 28
Heat exchangers 2 29
Catalysts 30
Lattices 31
Lattices used as scaffold and constructs Algae laden scaffold after 1 day of culture Algae laden scaffold after 12 days of culture 32
3D bio-printing of tissue for clinical trials 33
Lattices used as drug 34
Microfluidics and micro reactors 35
But 3D Printing is not just for large structures 36
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Sub micron scale structures 43
Enabling Design Complexity Increased Part Functionality Supply Chain Realignment Life Cycle Sustainability Product Personalization Low Volume Production
hydrophilic + hydrophobic constructs Direction of fluid motion Hydrophobic Hydrophilic 45
Conductive and non-conductive materials 46
Dual material (seeded) scaffolds Hydrogel matrix Extremely robust and tough hydrogel implants. Composite of two biopolymers. Material can be compressed 99% and stretch 5 times its original size. 500 micron layer thickness 47
Dual material cell systems 48
Digital drug therapies dosing & reaction 49
Enabling Design Complexity Increased Part Functionality Supply Chain Realignment Life Cycle Sustainability Product Personalization Low Volume Production
Spare parts 51
Spare parts (not just spares) 52
3D printed tooling Blow mould Injection mould Embossing & pressing tools 53
Development hardware & test rigs 54
Distributed manufacture 55
Enabling Design Complexity Increased Part Functionality Supply Chain Realignment Life Cycle Sustainability Product Personalization Low Volume Production
Patient specific devices 57
Surgical planning models 58
Enabling Design Complexity Increased Part Functionality Supply Chain Realignment Life Cycle Sustainability Product Personalization Low Volume Production
Drug delivery devices 60
Device housings 61
3D printed tungsten collimators 62
Calibration phantoms 63
This is all (almost) happening today
Where will 3D printing impact on your businesses?
QUESTIONS Dr Phil Reeves, VP Strategic Consulting phil.reeves@stratasys.com +44 (0) 1773 880527 66