1114 Ver. 2:2014 ENVIRONMENTAL PROUCT ECLARATION In accordance with ISO 14025 ISO 21930 EN 15804 Publisher eclaration number Issue date Valid to epdnorge logo The Norwegian EP Foundation NEP00282E 25.11.2014 25.11.2019 Lonbakken Steel Staircase t. 6100 Product NEP00282E Lonbakken Steel Staircase t. 6100 1
General information Product Lonbakken Steel Staircase t. 6100 Program holder The Norwegian EP Foundation Post Bo 5250 Majorstuen, 0303 Oslo Phone: +47 23 08 80 00 email: post@epdnorge.no eclaration number: Skansen 20A, 2670 Otta Contact person: Bjørn Lonbakken Phone: email: Manufacturer Place of production: Otta, Norway +47 61 23 55 70 post@lonbakken.no This declaration is based on Product Category Rules: CEN Standard EN 15804 serve as core PCR NPCR 013 Steel as Construction Material Rev 1 (08/2013) eclared unit: per steel Management system: NSEN ISO 38342:2005 NSEN 10901:2009 Org. No: 963 731 825 eclared unit with option: Issue date Functional unit: per building steel structure with an epected service life of 100 years The EP has been worked out by: Annik Magerholm Fet Verification: Independent verification of data, other environmental information and EP has been carried out in accordance with ISO14025, 8.1.3 and 8.1.4 eternally internally Valid to Comparability: EP of construction products may not be comparable if they do not comply with EN 15804 and are seen in a building contet Year of study: 2014 Approved Christofer Skaar, Ph (Independent verifier approved by EP Norway) <Title Name> (Manager EPNorway) eclared unit: per steel Unit CO 2 MJ * % Cradle to gate A1 A3 2,68 31,91 16 Key environmental indicators ***** Global warming Energy use angerous substances Recycled content (average) 5,34E03 1,94E03 Module 1,3 14,00 * The product contains no substances from the REACH Candidate list or the Norwegian priority list (as of 12.11.2014) ***** from production site to central warehouse in Norway, distance of 50 km as specified in NPCR 013 Rev1 NEP00282E Lonbakken Steel Staircase t. 6100 2
Product Product description: Galvanized steel staircase to be assembled indoors. Technical data: Total weight, including fastening brackets and bolts: approimately 4375. Product specification Steel parts (plates, hot rolled sections, tubes, grated treads) are made by European manufacturers. Sections are prefabricated and erected onsite by a Norwegian steel manufacturer. Market: Norway Reference service life: Materials Steel alloys Zinc >0,99 <0,01 % >99 <1 100 years LCA: Calculation rules Functional unit: per building steel structure with an epected service life of 100 years B2B5 B6B7 C1 C2 C3 Waste processing B1 Trans port A5 Operational water use Operational energy use A4 Maintenance/repair/ replacement/refurbishment A3 Use A2 Assembly at building site System boundaries A1 Ga l vanizing at FerroZink Trondheim, including transport Norwegian electricity Steel gratings from a dutch manufacturer. Steel cutoffs Waste Waste Recycling of steel products in another system Steel from European manufacturers; from Norwegian warehouses (supplier firms). isassembly Production Lonbakken Mekaniske Trans port Mi s c. ma terials for production Waste System boundary: System boundaries are shown in the flowchart. Waste flows, especially cutoffs from the steel manufacturing in A3, are treated within the module they occur via system epansion. Module represent a possible system in which the steel output from the EOL is recycled, from which an environmental credit is attained and given to this system. ata quality: General requirements and guidelines concerning use of generic and specific data and the quality of those are as described in EN 15804: 2012, clause 6.3.6 and 6.3.7. The data is representative according to temporal, geographical and technological requirements. Temporal: ata for use in module A3 is supplied by the manufacturer and consists of the recorded amount of specific material and energy consumption for the product studied. Specific data has been collected in 2014. Generic data has been created or updated within the last 10 years. Geographical: The geographic region of the production sites included in the calculation is Europe. Cutoff criteria: All major raw materials and all the essential energy is included. Raw materials and energy flows that are included with very small amounts (<1%) are to be omitted. This cutoff rule does not apply for hazardous materials and substances. Allocation: The allocation is made in accordance with the provisions of EN 15804. Incoming energy and water and waste production inhouse production is allocated equally among all products through mass allocation. Effects of primary production of recycled materials allocated to the main product in which the material was used. The recycling process and transportation of the material is allocated to this analysis. Technological: ata represents technology in use. NEP00282E Lonbakken Steel Staircase t. 6100 3
LCA: Scenarios and additional technical information The following information describe the scenarios in the different modules of the EP. from production place to user (A4) Type Capacity utilisation (incl. return) % Truck N/A Type of vehicle Truck 32t istance km 254 Fuel/Energy consumption 0.03 l/tkm Value (l/t) 7,62 Truck transport is modelled using a generic 32t truck dataset for European conditions, as truck sizes will vary depending on the delivery. A conservative approach has therefore been taken, to ensure that emissions are not underreported. Scenario: The distance is measured by the manufacturer, which is the distance from Otta to Gardermoen, where the steel staircase will be assembled. in A4 is calculated both for the Norwegian specific requirement of 50 km (presented as KEI on the first page of this EP) as well as the actual distance, which is presented in the life cycle impact modules below. Installation in the building (A5) End of Life (C1, C3, C4) Unit Value Unit Auiliary Hazardous waste disposed Water consumption m 3 Collected as mied construction waste Electricity consumption kwh 0.082 Reuse Other energy carriers MJ Recycling Material loss Energy recovery Output materials from waste treatment To landfill ust in the air Value <0,01 0,06 0,93 To account for the impacts generated in the construction phase, electricity has been allocated to the phase by a fraction of 1/3 of the manufacturing phase (A3). Use stage (B2B5) Standard specification ASTM A123/A123M for Zinc (Hotip Galvanized) Coatings on Iron and Steel Products was used to determine the lifetime of the zinc coating. With a standard coating thickness in an inland environment, the scenario for the use stages B2B5 does not include maintenance, repair, replacement or refurbishment over a 100 year horizon. to waste processing (C2) Type Capacity utilisation (incl. return) % Truck N/A Type of vehicle Truck 32t istance km 50 Fuel/Energy consumption 0,03l/tkm Value (l/t) 1,5 Benefits and loads beyond the system boundaries () Unit Value GWP CO2 eqv 1,30E+00 OP CFC11eqv 1,07E08 POCP C2H4eqv 1,39E05 AP SO2eqv 3,35E03 EP PO43eqv 2,29E04 APM Sbeqv 9,20E06 APE MJ 1,34E+01 Module is calculated as a scenario in which the net new steel scrap received in Module is given an environmental burden. This burden is subtracted from this system as a credit, representing the environmental benefit from recycling the steel structure at its end of life. Including Module will therefore show the total environmental performance of the product for the whole life cycle. Additional technical information NEP00282E Lonbakken Steel Staircase t. 6100 4
LCA: Results All key assumptions and estimates are either presented in the EP or can be found in NPCR13Rev1 (08/2013). The impacts generated in the life cycle stages described within the system boundaries are calculated using GaBi 6. Bacround data is from the GaBi 6 professional database and Ecoinvent v3. The impact assessment methodology used is CML 2001. System boundaries (=included, MN=module not declared, MNR=module not relevant) Product stage Construction installation stage Use stage End of life stage Beyond the system boundaries Raw materials Manufacturing Construction installation stage Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use econstruction demolition Waste processing isposal ReuseRecovery Recyclingpotential A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 MNR MNR MNR MNR Environmental impact Parameter GWP OP POCP AP EP APM APE Unit CO 2 eqv CFC11eqv C 2 H 4 eqv SO 2 eqv PO 3 4 eqv Sbeqv MJ A1A3 2,68E+00 7,55E08 1,08E03 A4 2,71E02 4,46E09 1,78E05 A5 5,07E03 2,11E13 6,90E07 B1 B2 B3 B4 B5 B6 B7 0 0 0 0 0 0 0 0 0 0 0 0 3,45E07 3,50E06 7,01E03 8,52E05 7,28E06 0 0 0 0 3,64E06 1,68E05 8,22E05 6,58E04 2,92E05 1,10E06 0 0 0 0 5,49E07 5,74E06 8,74E06 2,05E05 7,01E08 9,68E09 0 0 0 0 4,84E09 1,38E08 6,32E08 2,88E+01 4,11E01 5,27E02 0 0 0 0 2,63E02 8,10E02 6,30E01 C1 1,05E13 C2 C3 2,54E03 5,34E03 3,87E02 8,79E10 1,72E12 9,31E06 C4 1,30E+00 1,07E08 1,39E05 3,35E03 2,29E04 9,20E06 1,34E+01 GWP Global warming potential; OP epletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oidants; AP Acidification potential of land and water; EP Eutrophication potential; APM Abiotic depletion potential for non fossil resources; APE Abiotic depletion potential for fossil resources Resource use Parameter Unit A1A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 RPEE MJ 1,92E+00 5,74E03 3,53E01 0 0 0 0 1,76E01 1,13E03 2,28E+00 RPEM MJ 1,15E03 8,96E04 5,42E14 0 0 0 0 2,71E14 2,24E09 3,78E13 TPE MJ 1,92E+00 5,74E03 3,53E01 0 0 0 0 1,77E01 1,13E03 2,28E+00 NRPE MJ 3,00E+01 4,37E01 7,44E02 0 0 0 0 3,72E02 8,60E02 7,74E01 NRPM MJ 1,15E01 0 0 0 0 4,24E07 TRPE MJ 3,00E+01 4,37E01 7,44E02 0 0 0 0 3,72E02 8,60E02 7,74E01 SM 1,62E01 0 0 0 0 RSF MJ 7,61E07 0 0 0 0 1,76E04 NRSF MJ 0 0 0 0 W m 3 3,07E+00 3,35E02 6,84E01 0 0 0 0 3,42E01 6,60E03 4,42E+00 C4 2,05E01 2,51E05 2,05E01 1,38E+01 3,05E06 1,38E+01 9,90E01 7,30E03 RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water NEP00282E Lonbakken Steel Staircase t. 6100 5
End of life Waste Parameter Unit A1A3 A4 A5 B2B5 C1 C2 C3 HW NHW RW 1,88E01 4,19E02 3,12E02 <0,01 C4 HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed End of life Output flow Parameter Unit A1A3 A4 A5 B2B5 CR 2,51E03 MR 3,90E02 MER 3,12E02 EEE MJ ETE MJ C1 C2 C4 C4 6,00E02 9,30E01 CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Eported electric energy; ETE Eported thermal energy Reading eample: 9,0 E03 = 9,0*10 3 = 0,009 Additional Norwegian requirements Electricity Electricity used in the manufacturing processes has been accounted for using an electricity mi process specific to Norway. Greenhouse gas emissions: 0,0172 CO 2 eqv/mj The dataset used is supplied from PE International, and represents data collected in 2010. angerous substances None of the following substances have been added to the product: Substances on the REACH Candidate list of substances of very high concern or substances on the Norwegian Priority list (of 12.11.2014) or substances that lead to the product being classified as hazardous waste. The chemical content of the product complies with regulatory levels as given in the Norwegian Product Regulations. from production site to central warehouse in Norway is: 50 km. Indoor environment There are no tests for indoor eposure Carbon footprint Carbon footprint has not been worked out for the product. NEP00282E Lonbakken Steel Staircase t. 6100 6
Bibliography ISO 14025:2006 Environmental labels and declarations Type III environmental declarations Principles and procedures ISO 14044:2006 Environmental management Life cycle assessment Requirements and guidelines EN 15804:2012 ISO 21930:2007 Sustainability of construction works Environmental product declaration Core rules for the product category of construction products Sustainability in building construction Environmental declaration of building products NPCR 0132013 Product Category Rules Steel as Construction Material ASTM A123/A123M Standard Specification for Zinc (Hotip Galvanized) Coatings on Iron and Steel Products LCAreport Lonb. Mek. AS Life Cycle Assessment Report: Steel Staircases OSLPN Program holder and publisher The Norwegian EP Foundation Post Bo 5250 Majorstuen, 0303 Oslo Norway Skansen 20A 2670 Otta Author of the Life Cycle Assessment Annik Magerholm Fet P.Bo 9103,Vegsund 6020 Ålesund NEP00282E Lonbakken Steel Staircase t. 6100 Phone: +47 23 08 80 00 email: post@epdnorge.no web www.epdnorge.no Phone: +47 61 23 55 70 email: post@lonbakken.no web www.lonbakken.no Phone: +47 922 96890 email: annik.fet@globallocal.no web www.globallocal.no 7