1 24 hours with LEONI Electrical Appliance Assemblies The Quality Connection
6:00 a.m. Your day starts with LEONI. LEONI supplies your alarm clock that wakes you in the morning with power. 7:00 a.m. From the toothbrush to the hair dryer and the shaver LEONI charges your electric devices for your morning care routine. 8:00 a.m. Breakfast with LEONI. LEONI connects your household appliances with the power outlet. 8:30 a.m. LEONI deices your car with the car heater if it's winter and you are in Scandinavia. 9:00 a.m. Efficient everyday office life thanks to LEONI cord sets. Power for lighting, phones and computers/notebooks. 10:00 p.m. Let the day wind down. LEONI connects your TV set and DVD player to the grid. 8:00 p.m. Dinner with LEONI LEONI makes the electrical connection to your barbecue set and waffle iron. 7:00 p.m. LEONI feeds the power into the solarium and helps you relax. 6.00 p.m. Gardening with LEONI LEONI wires your electric garden tools such as your hedge trimmer, lawn mower, etc. 4:00 p.m. LEONI helps around the house by wiring the washing machine, iron, vacuum cleaner, dishwasher and much more.
Business Group Electrical Appliance Assemblies 3 LEONI 24 hours No matter where you live or what your lifestyle is, LEONI products accompany you throughout the day. 10:00 a.m. Not only audio/video conferences, but also presentations printed on paper LEONI cables and connectors make this possible. 12:00 noon Lunch with LEONI LEONI supplies, for example, the baking oven in the bakery and the fridge with power. Page LEONI 24 hours 2 Internal Wiring 4 International approvals 5 Plugs and connectors around the world 6 Systems 8 Bulk cables 9 Materials 10 Environmental solutions LEONI EcoSense 11 Quality, environment & corporate responsibility 12 Our promise 13 The LEONI Group 14 LEONI Electrical Appliances worldwide 15 2:00 p.m. LEONI connects your coffee and cappuccino maker for your afternoon coffee. Issue: December 2015 LEONI The contents of this brochure are protected by copyright. All rights reserved. Subject to change and error.
4 Business Group Electrical Appliance Assemblies Internal Wiring Internal wiring for hoover Fully automatic IDC line Development and production of ready-to-fit cable harnesses and connecting cables. Automated production processes With production facilities in Slovakia, Serbia and China, LEONI serves the key players of the Electrical Appliance industry with internal wiring. Cable sets and wiring for Traditional household appliances such as irons, coffee makers, vacuum cleaners, white goods and multi-functional kitchen appliances Solariums, electric lawn mowers and central heating units Professional IT equipment Personal and healthcare appliances LEONI provides outstanding know-how in the fully automated and manual assembly of internal wiring. Examples of competitive production processes of our facilities in Asia and Europe are: IDC technology Connector is designed to be connected to the conductor of insulated wire Connector blade cold-welds to the wire and makes a highly reliable gas-tight connection Reduction of mating and plugging errors Quality improvement with significant ppm reductions Ultrasonic welding Latest technology for connecting multiple wires with each other Fully linked manufacturing process allows online traceability Up to 8 wires with a total cross-section of 20 mm² can be welded together Ultrasonic welding for plastic parts is a common technology for LEONI Resistance welding For connecting wires to each other or to metal parts (or metal surfaces) Additional resistance welding on crimped connections
Business Group Electrical Appliance Assemblies 5 International approvals LEONI plugs, connectors and bulk cables are approved by a wide range of National Certification Bodies (NCB) located all over the world. Furthermore, we supply plugs for countries where an approval is not mandatory. Country NCB approval Country NCB approval Argentina Kazakhstan Australia Norway Belarus Russia Brazil Saudi Arabia Canada Singapore China South Africa* Denmark South Korea Europe Sweden Hong Kong Switzerland India* Taiwan Indonesia Thailand Israel* UK Italy USA Japan * plug approval not mandatory
6 Business Group Electrical Appliance Assemblies Plugs and connectors around the world A unique range that is likely compatible with all country norms for distributing electrical power worldwide. Summary of the plug product portfolio 2-, 3- and 4-pole plugs Angled and straight shapes Contour and flat plugs RFI suppressors Connectors Customer specific assembly parts As it is the ambition of LEONI to satisfy all customer requests, emphasis is put on customized solutions for plugs and connectors. Find out more: International plug types Europe 2.5 A Singapore 2.5 A EN 50075, SS I UK 2.5 A BS 4573 Switzerland 10 A SEV 6534-2, Type 12 Italy 10 A CEI 23-50 Brazil 10 A NBR 14136 Italy 10 A CEI 23-50 Israel 10 A SI 32 Part 1.1 Switzerland 10 A SEV 6533-2, Type 11 Denmark 10 A SB 107-2-D1/DK 2-1a Denmark IT-Plug 10 A SB 107-2-D1/DK 5-2a Argentina 10 A IRAM 2073 Australia 10 A AS/NZS 3112 Argentina 10 A IRAM 2063 Australia 10 A AS/NZS 3112 Israel 16 A SI 32 Part 1.1 Israel 16 A SI 32 Part 1.1 China 10 A GB 1002, GB 2099.1 China 6 A/10 A GB 1002, GB 2099.1 USA/Canada 15 A Japan 15 A JIS C8303 UL 817/CSA C22.2 China 6 A/10 A No. 42 NEMA 1-15 P GB 1002, GB 2099.1 Taiwan 15 A CNS 10917 CNS 10917-2 USA/Canada 15 A UL 817/CSA C22.2 No. 42 NEMA 5-15 P Japan 15 A JIS C8303 Taiwan 15 A CNS 10917 CNS 10917-2 USA/Canada 15 A UL 817/CSA C22.2 No. 42 NEMA 6-15 P USA/Canada 20 A UL 817/CSA C22.2 No. 42 NEMA 6-20 P Taiwan 20 A CNS 690 Thailand 16 A TIS 166-2549 Thailand 16 A TIS 166-2549 Brazil 16 A NBR 14136 Europe 16 A IEC 60884-1, SS VII-CEE 7 South Korea 16 A K60884-1, KSC8305 Belarus, Russia, Kazakhstan** Indonesia SNI 04-3892.1 Europe 16 A IEC 60884-1, SS XVII-CEE 7 India 16 A IS 1293 South Africa* 16 A SANS 164-1, SS 1-2 India 6 A IS 1293 South Africa* 6 A SANS 164-1, SS 1-2 Singapore 13 A Norway 25 A SS 145-1 NEK 502:2006 UK/Hong Kong 13 A BS 1363-1 Saudi Arabia SASO 2203 13 A Perilex 16 A Perilex DIN 49446-3 Brazil 10 A NBR 14136 * Design will change due to new SANS requirements from 2017 on. ** GOST R 51322.1
Business Group Electrical Appliance Assemblies 7 Appliance con nectors, plug connectors and plug socket outlets according to the maximum electric current required, ranging from 0.2 A to 16 A. Although not mentioned in detail, all plugs and connectors are approved with a wide range of different cables comprising PVC, high-temperature PVC, textiles, polyurethane cables and different rubber materials (RR, RN, BB, RN8, etc.). Appliance connectors 0.2 A IEC 60320-1, SS C1 2.5 A IEC 60320-1, SS C5 2.5 A / 7 A IEC 60320-1, SS C7 USA 7 A 125 V~, UL 817/CSA 22.2 10 A IEC 60320-1, SS C13 10 A IEC 60320-1, SS C15 10 A IEC 60320-1, SS C17 Plug connectors 2.5 A IEC 60320-2-2, SS C Counter part to SS C7 10 A IEC 60320-2-2, SS E Counter part to C17 and C18 Portable socket outlet 16 A IEC 60884-1, SS III-CEE 7
8 Business Group Electrical Appliance Assemblies Systems Design, production and testing of customer-specific solutions according to the highest standards. Benefit from our engineering capabilities and learn more about our latest innovations. Multi- and single-layer cordwinders Cordwinders for vacuum cleaners and steam generators. In-house development of rewind devices according to customer requirements (heat resistant, low friction, highly flexible, halogen free). Storage boxes Cable storage boxes can be a cheaper alternative to cordwinders in order to store additional or surplus cable either directly in the appliance or in a special box outside. Filters RFI filters reduce electrical interference coming from the network to the appliance or created by the appliance itself to protect the network. Steam/hose tubes Steam tube: a textile braided system consisting of at least one EPDM or silicone tube transporting the steam or water and PVC or rubber insulated multi-core cable. Hose tube: a textile braided tube with larger diameters for transporting low pressure steam. Integration of electrical and mechanical parts in cord sets Adding functionality by integrating plastic components, sensors, PCBs, LEDs, etc.
Business Group Electrical Appliance Assemblies 9 Bulk cables By processing our cables in-house, we ensure high quality standards in our end products. Outline of the production portfolio PVC insulated standard as well as cold and heat resistant wires and cables Customized wires and cables Standard, customized and submersible rubber cables for use in dry, humid, cold and wet environments Textile braided cables for electric irons, steam generator irons and electric lighting LEONI EcoSense halogen free cables Standard product program Insulation materials Core / cable types Temperature ranges PVC* Rubber H05V-K + 70 C H05V2-K + 90 C H05VV-F + 60 C H05V2V2-F +90 C H05RN-F + 60 C H05RR-F + 60 C H05BB-F + 90 C H05GG-F + 110 C H07RN8-F + 60 C Textile H03RT-H + 60 C halogen free* LEONI EcoSense * Also available in H03 and flat versions. Further cable designs available. H05Z1-K + 70 C H05Z1Z1-F + 70 C
10 Business Group Electrical Appliance Assemblies Materials Our material expertise and development know-how ensure the highest reliability and durability of our products. Benefit from our intensive R&D activities - in-house and with external laboratories as well as universities resulting in a broad and tested portfolio of cable types based on multiple material groups. Requirements and quality Material testing and development according to customer specifications and/or national and international standards Optimization of properties to meet changed or new requirements Regular quality control Offered materials Thermoplastic materials Plasticized PVC or HFFR Thermoplastic elastomers TPO / TPE / TPV, also available as HFFR Elastomer materials Vulcanized rubber including NBR / PVC / EPDM / CPE / HFFR Material characteristics Flexibility / hardness / elasticity Mechanical stability under load Migration resistance Physical and mechanical properties before and after aging Resistance to > Oil > Fuels > Brake fluid > Acids / alkalines > Organic agents Environmental solutions LEONI EcoSense > Halogen free non PVC > Phthalate free > PAH free
Business Group Electrical Appliance Assemblies 11 Environmental solutions A comprehensive range of halogen free cord sets compliant with European and international standards. With the discussion of banning phthalates and PAHs within the framework of RoHS II and similar approaches in different other countries, an alternative to PVC is becoming indispensable. LEONI EcoSense products do not contain any Group 7 A substances chlorine (CI), bromine (Br), fluorine (F), iodine (I) and astatine (At). The characteristics of the cables are similar to PVC. Benefits Contribution to improving our customer s image as a sustainable producer of appliances Higher classification at environmental associations No cross linked material therefore better recyclability Timely implementation of imminent legal requirements Solutions for static and various dynamic applications Thorough technical support in designing customized product lines Product portfolio Halogen free cables according to EN 50525-3-11 H03Z1Z1H2-F 2 x 0.5/ 0.75 H03Z1Z1-F 3G0.75 H05Z1Z1H2-F 2 x 0.75/ 1.0 H05Z1Z1-F 2 x 0.75/ 1.0/ 1.5 H05Z1Z1-F 3G0.75/ 1.0/ 1.5 This cable portfolio was expanded up to 5 cores and cross-sections of 2.5 mm².
12 Business Group Electrical Appliance Assemblies Quality, environment & corporate responsibility LEONI is approved according to ISO 9001:2008 and ISO 14001:2004. Total quality management means to us Customer orientation through a fast response to customer and market requirements Employee orientation in communication, information and qualification Process orientation with transparent and economic procedures Preventive action takes priority over corrective action Continuous improvement of our products, processes and services Zero-defect target in all dimensions quality right from the start Quality checks and testing Strict quality checks are integrated at all stages in the production process. All our products are 100 % electrically tested for functional and safety related parameters. They comply with all applicable national and international standards. Environmental policy We regard environmental protection as one of our prior company goals and make it part of our quality policy. We also ensure product compliance according worldwide banned substance legislation including RoHS and REACH. LEONI is familiar with chemical content reporting for its products in internationally recognized reporting systems such as BOM check and IMDS. Corporate responsibility As a global supplier of wires, optical fibers, cables and cable systems as well as a provider of related development services, we are aware of our corporate responsibility to the environment and society. Responsible and positive corporate governance, ensuring employee and human rights, environmental protection and quality management have always been integral elements of LEONI s corporate policy. The LEONI key to success is based on the great innovative power of our company and the high quality of our products and services. Supported by a certified quality management system, we have created the precondition to continue to master the challenges of a global market with the necessary efficiency, quality and profitability. The implementation of the quality management system is an interdisciplinary task. We place an emphasis on committed, creative and experienced employees, and that is the reason why we provide considerable funds for staff qualification and further training in our annual budget. The process of innovation and the awareness of quality and technology are strengthened with regular training. In addition, we create the necessary material preconditions to secure our claim to the leading position in terms of production technology and for the continuous improvement of our expertise in developing new and innovative products with foresighted investments in state-of-the-art machinery, systems and factory equipment. We strengthen the constant enhancement of our business processes with our process-oriented management system with the aim to guarantee our customers the highest possible benefit and to secure our competitiveness and thus our workplaces for the future.
Material design Business Group Electrical Appliance Assemblies 13 Our promise We are of few words - we just do it! Global One of the leading cable assemblers worldwide Global production, distribution and customer support network. Profound know-how along the whole value chain Material, cable, assembly and test expertise. Innovations Main innovation topics Innovative conductor materials, LEONI EcoSense, ultrasonic welding, antibacterial cables. Customized solutions that meet the highest standards Dedicated solutions for all requirements. Solutions Partner Global system supplier Development and design in close cooperation with the customer. Extra mile Putting in the extra effort for our partners and customers Search for improvements, exceedance of expectations, achievement of outstanding results.
14 Business Group Electrical Appliance Assemblies The LEONI Group Cable expertise for the most varied industrial markets. LEONI is a leading supplier of cable systems and related services for the automotive industry and various other industrial sectors. Our Group of companies employs more than 75,000 people in 31 countries. Corporate vision, highest quality and innovative power have made us one of the leading cable manufacturers in Europe. LEONI develops and produces technically sophisticated products ranging from wire and optical fibers to cables through to complete cable systems and also offers the related services. Moreover, the product portfolio comprises strands, standardised cables, hybrid cables, glass fiber as well as special cables, cable harnesses, wiring systems components and fully assembled systems for applications in various industrial markets. Your markets our strength. As diverse as our product and service range are the markets and sectors LEONI is supplying. We focus our activities on customers in the fields of Automotive & Commercial Vehicles, Industry & Healthcare, Communication & Infrastructure, Conductors & Copper Solutions and Electrical Appliances. In the field of Electrical Appliances, LEONI is one of the world s largest suppliers offering a unique range of plugs, internal wiring and systems to match probably all distributing electrical power systems in use around the world today. Particularly for export-dependent electrical appliance manufacturers that also produce internationally, this represents an invaluable advantage: You obtain everything from one single source regardless for which country the respective appliance to be fitted is destined. Our customers benefit worldwide from innovative as well as reliable and long-lasting products of high quality. LEONI we create the best connection for the future. For further information www.leoni.com Products and services portfolio at a glance Cable harnesses Service Cable systems / Wiring systems Sensors Relay and safety systems Engineering Copper cables Wires & strands Hybrid cables Optical fibers Optical cables Connectors LEONI's core markets Automotive & Commercial Vehicles Industry & Healthcare Communication & Infrastructure Electrical Appliances Conductors & Copper Solutions
Business Group Electrical Appliance Assemblies 15 LEONI Electrical Appliances worldwide Belgium Germany Slovakia Serbia China Japan Production facilities Sales offices Logistic Hub Headquarter Production facilities Serbia LEONI WCS Southeast Europe d.o.o., Prokuplje Slovakia LEONI Slovakia, spol. s r.o., Trencianske Bohuslavice LEONI Slovakia, spol. s r.o., Valaská Belá China LEONI Cable (China) Co. Ltd., Changzhou LEONI Cable (Xiamen) Co.Ltd., Xiamen Headquarter Germany LEONI Cable Assemblies GmbH, Roth Logistic Hub Belgium LEONI Cable Belgium N.V., Hasselt Sales offices Belgium LEONI Cable Belgium N.V., Hasselt China / Malaysia LEONI Cable (China) Co. Ltd., Changzhou LEONI Cable (Xiamen) Co.Ltd., Xiamen Japan LEONI Wire & Cable Solutions Japan K.K., Kanagawaken Slovakia LEONI Slovakia, spol. s r.o., Trenčianska Teplá
Find out more: Business Unit Electrical Appliance Assemblies LEONI Cable Belgium N.V. Kempische Steenweg 293/10 3500 Hasselt Belgium Phone + 32 11 260-260 Fax + 32 11 260-212 E-mail electrical-appliances@leoni.com 12. 2015 / en_3000