www.smartfactory-kl.de Industry 4.0 the German vision for advanced manufacturing Prof. Dr. Dr. h.c. Detlef Zühlke Director Innovative Factory Systems IFS German Research Center for Artificial Intelligence, DFKI GmbH and Chairman Executive Board SmartFactory KL e.v. smartfactory-kl 2013-1
Ubiquitous Information Availability Our life is deeply affected by many new technologies which have reached a sufficient level of maturity! WLAN, Bluetooth, UMTS SmartPhones, PDA s, SubNotebooks Speech interaction, gesture control From telephone to VoIP The Internet of Things Information will be available anywhere, anytime, with any content, for any user using any device and any access smartfactory-kl 2013-2
Everything gets smart Smart phones Smart Homes Smart Cars Market Pull Smart Factories Technology Push smartfactory-kl 2013-3
The traditional Factory PLC setup production setup production shorter product life cycles individualized products international competition SCADA fixed locations monolitic quality demand hierarchical Ethernet unknown positions wired Information and communication technologies smartfactory-kl 2013-4
Future Products must have a standardized network interface 7 6 5 4 3 2 1 Services OPC UA IP WiFi have a unique identity and memory (by birth) IP V6 [2001:0db8:85a3:08d3:1319:8a2e:0370:7344] offer autonomy R Resource and Energy model Service model Communication model Product model CAD model be described by models be treated as abstract objects be locatable at all times smartfactory-kl 2013-5
I 4.0 is affecting the complete lifecycle PLM ERP planning MES Change Management Logistics delivering analyzing designing Set-Up scheduling Operation changing BigData Cloud Design Engineering Disassembly Information Backbone repairing saving Maintenance Resource Control informing Customer smartfactory-kl 2013-6
Industry 4.0 Industrie 4.0 The 4 th industrial revolution or just another Hype? smartfactory-kl 2013-7
The 4th Industrial Revolution - Industry 4.0 Drivers Quality of life Engineering Sciences 1st steam engine GB 1782 Power generation Mechanical automation Mobility US 2nd conveyor belt 1913 Industrialization µelectronics 3rd Computer, NC,PLC ICT 4th Cyber Physical Systems EU US/EU 2015 1954 Smart Electronic Automation Automation smartfactory-kl 2013-8
History Industrie 4.0 German BMBF initiates the Science Union to identify future High Tech Trends with high impact on society First Appearance of the word Industrie 4.0 Final report of the Science Union on Industrie 4.0 BMBF-Report Securing the future of German manufacturing Industry Recommendations for implementing the strategic initiative Industrie 4.0 Foundation of the Platform Industrie 4.0 by 3 industry associations 2010 2011 2012 2013 2014 Publicity and Demonstration Governmental Funding First I4.0 Demonstrator by smartfactory Revised I4.0 Demonstrator by smartfactory New I4.0 Demonstrator by smartfactory and industry Funding program Industrie 4.0 (Research) Funding program Industrie 4.0 (Application) 200 (x2) Mio smartfactory-kl 2013-9
Download from http://www.acatech.de/fileadmin/user_upload/ba umstruktur_nach_website/acatech/root/de/mate rial_fuer_sonderseiten/industrie_4.0/final_report Industrie_4.0_accessible.pdf smartfactory-kl 2013-10
Why does Germany invest in this Program? Germany is in a world leading position in production of goods as well the production equipment The world market is undergoing rapid changes Labor cost, quality demand, individualized products, shorter product life cycles Germany must keep production in Germany or even get production back from low-cost countries smartfactory-kl 2013-11
Industrie 4.0 funding strategy Lighthouse - Projects feasibility big consortia >Industry >Academia 10-15 Mio each 10-12 partners Streetlighting - Projects application smaller consortia >Industry Academia 3-5 Mio each 4-5 partners Laser - Projects basic research small consortia >Academia Industry 0,5-2 Mio each 1-3 partners smartfactory-kl 2013-12
Benefits from Industrie 4.0 for the German economy Helps keeping production in Germany Helps German companies to compete successfully Brings leadership on world markets Needs skilled workers and gives employment Speeds up the production setup process A knowledge-based high-tech approach Reduces complexity But Needs a longterm committment Is a major upheavel and not a smooth change Is not a single industry solution but has wide-spread impact Needs new skills Needs interdisciplinary collaboration Is closely linked to Cloud and Big Data smartfactory-kl 2013-13
The smartfactory Industry 4.0 not just words but actions. smartfactory-kl 2013-14
Technologie Initiative SmartFactory KL Mitglieder: Kaiserslautern Sponsoren: smartfactory-kl 2013-15
View into the Smartfactory continuous flow process colored soap production discrete handling process bottling, handling, labeling, QC, packaging Live-Webcam: http://www.smartfactory.de/webcam.de.htm smartfactory-kl 2013-16
View into the Smartfactory assembly process Key finder production augmented reality Information, maintenance and control smartfactory-kl 2013-17
Questions and Remarks?? THANK YOU smartfactory-kl 2013-18