5.0 A Throttle Control H-bridge
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- Tobias Shelton
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1 Freescale Semiconductor Technical Data Document Number: MC Rev. 4.0, 10/ A Throttle Control H-bridge The is a monolithic H-Bridge Power IC in a robust thermally enhanced package. It is designed primarily for automotive electronic throttle control, but is applicable to any low voltage DC servo motor control application within the current and voltage limits stated in this specification. The H-Bridge is able to control inductive loads with currents up to 5.0 A peak. RMS current capability is subject to the degree of heatsinking provided to the device package. Internal peak-current limiting (regulation) is activated at load currents above 6.5 A ±1.5 A. Output loads can be pulse-width modulated (PWM-ed) at frequencies up to 11 khz. A load current feedback feature provides a proportional (0.24% of the load current) current output suitable for monitoring by a microcontroller s A/D input. A Status flag output reports under-voltage, over-current, and over-temperature fault conditions. Two independent inputs provide polarity control of two half-bridge totem-pole outputs. The disable inputs are provided to force the H- bridge outputs to tri-state (high-impedance off-state). Features Device 5.0 to 28 V continuous operation (transient operation from 5.0 to (Add R2 Suffix for 40 V) Tape and Reel) 235 mω maximum R T J =150 C (each H-bridge MOSFET) MCVW 3.0 V and 5.0 V TTL / CMOS logic compatible inputs MCEK Over-current limiting (regulation) via internal constant-off-time PWM Output short-circuit protection (short to VPWR or GND) Temperature-dependant current-limit threshold reduction All inputs have an internal source/sink to define the default (floating input) states Sleep mode with current draw < 50 µa THROTTLE CONTROL H-BRIDGE VW SUFFIX (PB-FREE) 98ARH98330A 44-PIN HSOP WITH PROTRUDING HEAT SINK ORDERING INFORMATION Temperature Range (T A ) -40 to 125 C EK SUFFIX (PB-FREE) 98ARL10543D 32-PIN SOICW-EP Package 44 HSOP 32 SOICW-EP VDD V PWR SF FB VPWR CCP OUT1 MCU IN1 IN2 MOTOR D1 EN/D2 OUT2 AGND Figure 1. MC Simplified Application Diagram Freescale Semiconductor, Inc., All rights reserved.
2 INTERNAL BLOCK DIAGRAM INTERNAL BLOCK DIAGRAM VPWR LOGIC SUPPLY VDD CCP IN1 VCP CHARGE PUMP TO GATES HS1 LS1 HS1 LS1 HS2 LS2 OUT1 OUT2 IN2 EN/D2 D1 SF FB GATE DRIVE AND PROTECTION LOGIC HS2 LS2 VSENSE ILIM PWM CURRENT MIRROR AND CONSTANT OFF-TIME PWM CURRENT REGULATOR AGND Figure 2. Simplified Internal Block Diagram 2 Freescale Semiconductor
3 PIN CONNECTIONS PIN CONNECTIONS AGND D1 FB EN/D2 VPWR VPWR VPWR OUT1 OUT1 OUT Tab Tab 44 SF 43 IN1 42 IN2 41 CCP 40 VPWR 39 VPWR 38 OUT2 37 OUT2 36 OUT AGND D1 FB EN/D2 VPWR VPWR OUT1 OUT SF IN1 IN2 CCP VPWR VPWR OUT2 OUT2 44 HSOP Transparent Top View 32 SOICW-EP Transparent Top View Figure 3. Pin Connections Table 1. Pin Definitions A functional description of each pin can be found in the Functional Description section beginning on page 11. Pin HSOP (VW) Pin SOICW-EP (EK) Pin Name Pin Function Formal Name 1 2 D1 Logic Input Disable Input 1 (Active High) Definition When D1 is logic HIGH, both OUT1 and OUT2 are tri-stated. Schmitt trigger input with ~80 μa source so default condition = disabled. 2 3 FB Analog Output Feedback The load current feedback output provides ground referenced 0.24% of the high side output current. (Tie to GND through a resistor if not used.) 3 5 EN/D2 Logic Input Enable Input When EN/D2 is logic HIGH the H-bridge is operational. When EN/ D2 is logic LOW, the H-bridge outputs are tri-stated and placed in Sleep mode. (logic input with ~ 80 μa sink so default condition = Sleep mode.) 4-6, 40, 39 7, 8, 25, 26 VPWR Power Input Positive Power Supply These pins must be connected together physically as close as possible and directly soldered down to a wide, thick, low resistance supply plane on the PCB , 11 OUT1 Power Output H-bridge Output 1 Source of HS1 and drain of LS1. 10, 11, 34, Power Ground Power Ground High-current power ground pins must be connected together physically as close as possible and directly soldered down to a wide, thick, low resistance ground plane on the PCB , 23 OUT2 Power Output H-bridge Output 2 Source of HS2 and drain of LS2. Freescale Semiconductor 3
4 PIN CONNECTIONS Table 1. Pin Definitions (continued) A functional description of each pin can be found in the Functional Description section beginning on page 11. Pin HSOP (VW) Pin SOICW-EP (EK) Pin Name Pin Function CCP Analog Output Formal Name Charge Pump Capacitor Definition External reservoir capacitor connection for the internal charge pump; connected to VPWR. Allowable values are 30 nf to 100 nf. Note: This capacitor is required for the proper performance of the device IN2 Logic Input Input 2 Logic input control of OUT2;e.g., when IN2 is logic HIGH, OUT2 is set to VPWR, and when IN2 is logic LOW, OUT2 is set to. (Schmitt trigger Input with ~ 80 μa source so default condition = OUT2 HIGH.) IN1 Logic Input Input 1 Logic input control of OUT1; e.g., when IN1 is logic HIGH, OUT1 is set to VPWR, and when IN1 is logic LOW, OUT1 is set to. (Schmitt trigger Input with ~ 80 μa source so default condition = OUT1 HIGH.) SF Logic Output - Open Drain Status Flag (Active Low) Open drain active LOW Status Flag output (requires an external pull-up resistor to V DD. Maximum permissible load current < 0.5 ma. Maximum V SFLOW < ma. Maximum permissible pull-up voltage < 7.0 V.) TAB 1 AGND Analog Ground , 6, 9, 12-14, 19-21, 24, 27, 30 Analog Signal Ground None No Connect Pin is not used EP EP Thermal Pad Exposed Pad The low-current analog signal ground must be connected to via low-impedance path (<10 mω, 0 Hz to 20 khz). Exposed TAB is also the main heatsinking path for the device and must be connected to GND. 4 Freescale Semiconductor
5 ELECTRICAL CHARACTERISTICS MAXIMUM RATINGS ELECTRICAL CHARACTERISTICS Table 2. Maximum Ratings MAXIMUM RATINGS All voltages are with respect to ground, unless otherwise noted. Exceeding these ratings may cause a malfunction or permanent damage to the device. These parameters are not production tested. ELECTRICAL RATINGS Ratings Symbol Value Unit Power Supply Voltage Normal Operation (Steady-state) Transient Over-voltage (1) VPWR(SS) VPWR(T) to to 40 V Logic Input Voltage (2) V IN to 7.0 V SF Output (3) V SF to 7.0 V Continuous Output Current (4) I OUT(CONT) 5.0 A ESD Voltage (5) Human Body Model Machine Model Charge Device Model Corner Pins All Other Pins THERMAL RATINGS V ESD1 ± 2000 V ± 200 ESD2 ±750 ±500 V Storage Temperature T STG - 65 to 150 C Operating Temperature (6) C Ambient Junction T A T J - 40 to to 150 Peak Package Reflow Temperature During Reflow (7),(8) T PPRT Note 8 C Approximate Junction-to-Case Thermal Resistance (9) R θjc < 1.0 C/W Notes 1. Device will survive repetitive transient over-voltage conditions for durations not to exceed 500 duty cycle not to exceed 10%. External protection is required to prevent device damage in case of a reverse battery condition. 2. Exceeding the maximum input voltage on IN1, IN2, EN/D2 or D1 may cause a malfunction or permanent damage to the device. 3. Exceeding the pull-up resistor voltage on the open drain SF pin may cause permanent damage to the device. 4. Continuous output current capability is dependent on sufficient package heatsinking to keep junction temperature 150 C. 5. ESD testing is performed in accordance with the Human Body Model (C ZAP = 100 pf, R ZAP = 1500 Ω), Machine Model (C ZAP = 200 pf, R ZAP = 0 Ω), and the Charge Device Model (CDM), Robotic (C ZAP = 4.0 pf). 6. The limiting factor is junction temperature, taking into account the power dissipation, thermal resistance, and heat sinking provided. Brief non-repetitive excursions of junction temperature above 150 C can be tolerated, provided the duration does not exceed 30 seconds maximum. (Non-repetitive events are defined as not occurring more than once in 24 hours.) 7. Pin soldering temperature limit is for 10 seconds maximum duration. Not designed for immersion soldering. Exceeding these limits may cause malfunction or permanent damage to the device. 8. Freescale s Package Reflow capability meets Pb-free requirements for JEDEC standard J-STD-020C. For Peak Package Reflow Temperature and Moisture Sensitivity Levels (MSL), Go to search by part number [e.g. remove prefixes/suffixes and enter the core ID to view all orderable parts. (i.e. MC33xxxD enter 33xxx), and review parametrics. 9. Exposed heatsink pad plus the power and ground pins comprise the main heat conduction paths. The actual R θjb (junction-to-pc board) values will vary depending on solder thickness and composition and copper trace thickness and area. Maximum current at maximum die temperature represents ~16 W of conduction loss heating in the diagonal pair of output MOSFETs. Therefore, the R θja must be < 5.0 C/W for maximum current at 70 C ambient. Module thermal design must be planned accordingly. Freescale Semiconductor 5
6 ELECTRICAL CHARACTERISTICS STATIC ELECTRICAL CHARACTERISTICS Table 3. Static Electrical Characteristics STATIC ELECTRICAL CHARACTERISTICS Characteristics noted under conditions 5.0 V V PWR 28 V, - 40 C T A 125 C, GND = 0 V, unless otherwise noted. Typical values noted reflect the approximate parameter means at T A = 25 C under nominal conditions, unless otherwise noted. Characteristic Symbol Min Typ Max Unit POWER INPUTS (VPWR) Operating Voltage Range (10) Steady-state Transient (t < 500 ms) (11) Sleep State Supply Current (12) EN/D2 = Logic [0], IN1, IN2, D1 = Logic [1], and I OUT = 0A Standby Supply Current (Part Enabled) I OUT = 0 A, V EN = 5.0 V V PWR(SS) 5.0 V PWR(t) I PWR(SLEEP) 50 I PWR(STANDBY) 20 V μa ma Under-voltage Lockout Thresholds V PWR(FALLING) V PWR(RISING) Hysteresis V UVLO(ACTIVE) V UVLO(INACTIVE) V UVLO(HYS) V V mv CHARGE PUMP Charge Pump Voltage (CP Capacitor = 33 nf), No PWM V PWR = 5.0 V V PWR = 28 V V CP - V PWR V Charge Pump Voltage (CP Capacitor = 33 nf), PWM = 11 khz, V PWR = 5.0 V V PWR = 28 V V CP - V PWR V CONTROL INPUTS Operating Input Voltage (IN1, IN2, D1, EN/D2) V I 5.5 V Input Voltage (IN1, IN2, D1, EN/D2) Logic Threshold HIGH Logic Threshold LOW Hysteresis V IH V IL V HYS V V mv Logic Input Currents, VPWR = 5.0 V Input EN/D2 (internal pull-downs), V IH = 5.0 V Inputs IN1, IN2, D1 (internal pull-ups), VIL = 0 V I IN μa Notes 10. Device specifications are characterized over the range of 8.0 V V PWR 28 V. Continuous operation above 28 V may degrade device reliability. Device is operational down to 5.0 V, but below 8.0 V the output resistance may increase by 50 percent. 11. Device will survive the transient over-voltage indicated for a maximum duration of 500 ms. Transient not to be repeated more than once every 10 seconds. 12. I PWR(SLEEP) is with Sleep Mode activated and EN/ D2, = logic [0], and IN1, IN2, D1 = logic [1] or with these inputs left floating. 6 Freescale Semiconductor
7 ELECTRICAL CHARACTERISTICS DYNAMIC ELECTRICAL CHARACTERISTICS Table 3. Static Electrical Characteristics (continued) Characteristics noted under conditions 5.0 V V PWR 28 V, - 40 C T A 125 C, GND = 0 V, unless otherwise noted. Typical values noted reflect the approximate parameter means at T A = 25 C under nominal conditions, unless otherwise noted. POWER OUTPUTS OUT1, OUT2 Characteristic Symbol Min Typ Max Unit Output-ON Resistance (14), I LOAD = 3.0 A V PWR = 8.0 V, T J = 25 C V PWR = 8.0 V, T J = 150 C V PWR = 5.0 V, T J = 150 C R DS(ON) mω Output Current Regulation Threshold T J < T FB T J T FB (Foldback Region - see Figure 9 and Figure 11) (13) I LIM A High Side Short Circuit Detection Threshold (Short Circuit to Ground) (13) I SCH A Low Side Short Circuit Detection Threshold (Short Circuit to V PWR ) (13) I SCL A Output Leakage Current (15), Outputs off, V PWR = 28 V V OUT = V PWR V OUT = Ground I OUTLEAK μa Output MOSFET Body Diode Forward Voltage Drop, I OUT = 3.0 A V F 2.0 V Over-temperature Shutdown (13) Thermal T J T J T LIM 175 T HYS C Current Foldback at T J (13) T FB C Current Foldback to Thermal Shutdown Separation (13) T SEP C HIGH SIDE CURRENT SENSE FEEDBACK Feedback Current (pin FB sourcing current) (16) I OUT = 0 ma I OUT = 300 ma I OUT = 500 ma I OUT = 1.5 A I OUT = 3.0 A I OUT = 6.0 A STATUS FLAG (17) Status Flag Leakage Current (18) V SF = 5.0 V I SFLEAK 5.0 Status Flag SET Voltage (19) I SF = 300 µa I FB V SFLOW 0.4 μa μa ma ma ma ma μa V Notes 13. This parameter is Guaranteed By Design. 14. Output-ON resistance as measured from output to VPWR and from output to GND. 15. Outputs switched OFF via D1 or EN/D Accuracy is better than 20% from 0.5 A to 6.0 A. Recommended terminating resistor value: R FB = 270 Ω. 17. Status Flag output is an open drain output requiring a pull-up resistor to logic V DD. 18. Status Flag Leakage Current is measured with Status Flag HIGH and not SET. 19. Status Flag Set Voltage measured with Status Flag LOW and SET with I SF = 300 μa. Maximum allowable sink current from this pin is < 500 μa. Maximum allowable pull-up voltage < 7.0 V. DYNAMIC ELECTRICAL CHARACTERISTICS Freescale Semiconductor 7
8 ELECTRICAL CHARACTERISTICS DYNAMIC ELECTRICAL CHARACTERISTICS Table 4. Dynamic Electrical Characteristics Characteristics noted under conditions 5.0 V V PWR 28 V, - 40 C T A 125 C, GND = 0 V, unless otherwise noted. Typical values noted reflect the approximate parameter means at T A = 25 C under nominal conditions, unless otherwise noted. TIMING CHARACTERISTICS Characteristic Symbol Min Typ Max Unit PWM Frequency (20) f PWM 11 khz Maximum Switching Frequency During Current Limit Regulation (21) f MAX 20 khz Output ON Delay (22) V PWR = 14 V Output OFF Delay (22) V PWR = 14 V t DON 18 t DOFF 12 I LIM Output Constant-OFF Time (23) (25) t A μs I LIM Blanking Time (24) (25) t B μs Disable Delay Time (26) t DDISABLE 8.0 μs Output Rise and Fall Time (27) t F, t R μs Short-circuit / Over-temperature Turn-OFF (Latch-OFF) Time (28),(29) t FAULT 8.0 μs Power-ON Delay Time (29) t POD ms Output MOSFET Body Diode Reverse Recovery Time (29) t R R ns Charge Pump Operating Frequency (29) f CP 7.0 MHz Notes 20. The maximum PWM frequency should be limited to frequencies < 11 khz in order to allow the internal high side driver circuitry time to fully enhance the high side MOSFETs. 21. The internal current limit circuitry produces a constant-off-time Pulse Width Modulation of the output current. The output load s inductance, capacitance, and resistance characteristics affect the total switching period (OFF-time + ON-time), and thus the PWM frequency during current limit. 22. * Output Delay is the time duration from 1.5 V on the IN1 or IN2 input signal to the 20% or 80% point (dependent on the transition direction) of the OUT1 or OUT2 signal. If the output is transitioning HIGH-to-LOW, the delay is from 1.5 V on the input signal to the 80% point of the output response signal. If the output is transitioning LOW-to-HIGH, the delay is from 1.5 V on the input signal to the 20% point of the output response signal. See Figure 4, page The time during which the internal constant-off time PWM current regulation circuit has tri-stated the output bridge. 24. The time during which the current regulation threshold is ignored so that the short-circuit detection threshold comparators may have time to act. 25. Parameter is Guaranteed By Characterization. 26. * Disable Delay Time measurement is defined in Figure 5, page Rise Time is from the 10% to the 90% level and Fall Time is from the 90% to the 10% level of the output signal with V PWR = 14 V, R LOAD = 3.0 ohm. See Figure 6, page Load currents ramping up to the current regulation threshold become limited at the I LIM value (see Figure 7). The short-circuit currents possess a di/dt that ramps up to the I SCH or I SCL threshold during the I LIM blanking time, registering as a short-circuit event detection and causing the shutdown circuitry to force the output into an immediate tri-state latch-off (see Figure 8). Operation in Current Limit mode may cause junction temperatures to rise. Junction temperatures above ~160 C will cause the output current limit threshold to fold back, or decrease, until ~175 C is reached, after which the T LIM thermal latch-off will occur. Permissible operation within this fold back region is limited to non-repetitive transient events of duration not to exceed 30 seconds (see Figure 9). 29. Parameter is Guaranteed By Design. μs μs 8 Freescale Semiconductor
9 ELECTRICAL CHARACTERISTICS TIMING DIAGRAMS TIMING DIAGRAMS V OUT1, 2 (V) V IN1, IN2 (V) V PWR V 1.5 V t DON 80% TIME t DOFF 20% Figure 4. Output Delay Time V OUT1, 2 V D1, EN/D2 (V) I O = 100 ma 5.0 V 0V 0ς 1.5 V t DDISABLE 90% TIME. Figure 5. Disable Delay Time V OUT1, 2 (V) V PWR 0 t F t R 90% 90% 10% 10% TIME Figure 6. Output Switching Time Overload Condition I OUT, CURRENT (A) I SC Short-circuit Detection Threshold t B t A I LIM t B = I LIM Blanking Time t A = Constant-OFF Time (OUT1 and OUT2 Tri-Stated) t ON TIME Figure 7. Current Limit Blanking Time and Constant-OFF Time Freescale Semiconductor 9
10 ELECTRICAL CHARACTERISTICS TIMING DIAGRAMS Short-circuit Condition t FAULT I OUT, CURRENT (A) I SC Short-circuit Detection Threshold Hard Short Occurs t B I LIM OUT1, OUT2 Tri-stated, SF set Low t B (~16 μs) TIME. 6.5 Figure 8. Short-circuit Detection Turn-OFF Time t FAULT Current Limit Threshold Foldback. Operation within this region must be limited to non-repetitive events not to exceed 30 s per 24 hr. I LIM, CURRENT (A) 4.2 t HYS Thermal Shutdown t SEP t LIM t FB t LIM Figure 9. Output Current Limiting Foldback Region 10 Freescale Semiconductor
11 FUNCTIONAL DESCRIPTION INTRODUCTION FUNCTIONAL DESCRIPTION INTRODUCTION Numerous protection and operational features (speed, torque, direction, dynamic breaking, PWM control, and closed-loop control) make the a very attractive, costeffective solution for controlling a broad range of small DC motors. The outputs are capable of supporting peak DC load currents of up to 5.0 A from a 28 V V PWR source. An internal charge pump and gate drive circuitry are provided that can support external PWM frequencies up to 11 khz. The has an analog feedback (current mirror) output pin (the FB pin) that provides a constant-current source ratioed to the active high side MOSFETs current. This can be used to provide real time monitoring of output current to facilitate closed-loop operation for motor speed/torque control, or for the detection of open load conditions. Two independent inputs, IN1 and IN2, provide control of the two totem-pole half-bridge outputs. Two independent disable inputs, D1 and EN/D2, provide the means to force the H-bridge outputs to a high-impedance state (all H-Bridge switches OFF). The EN/D2 pin also controls an enable function that allows the IC to be placed in a power-conserving Sleep mode. The has output current limiting (via constant OFFtime PWM current regulation), output short-circuit detection with latch-off, and over-temperature detection with latch- OFF. Once the device is latched-off due to a fault condition, either of the Disable inputs (D1 or EN/D2), or V PWR must be toggled to clear the status flag. Current limiting (Load Current Regulation) is accomplished by a constant-off time PWM method using current limit threshold triggering. The current limiting scheme is unique in that it incorporates a junction temperaturedependent current limit threshold. This means that the current limit threshold is reduced to around 4.2 A as the junction temperature increases above 160 C. When the temperature is above 175 C, over-temperature shutdown (latch-off) will occur. This combination of features allows the device to continue operating for short periods of time (< 30 seconds) with unexpected loads, while still retaining adequate protection for both the device and the load. FUNCTIONAL PIN DESCRIPTION POWER GROUND AND ANALOG GROUND ( AND AGND) The power and analog ground pins should be connected together with a very low-impedance connection. POSITIVE POWER SUPPLY (VPWR) VPWR pins are the power supply inputs to the device. All VPWR pins must be connected together on the printed circuit board with as short as possible traces, offering as low an impedance as possible between pins. STATUS FLAG (SF) This pin is the device fault status output. This output is an active LOW open drain structure requiring a pull-up resistor to V DD. The maximum V DD is < 7.0 V. Refer to Table 5, for the SF Output status definition. INPUT 1,2 AND DISABLE INPUT 1 (IN1, IN2, AND D1) These pins are input control pins used to control the outputs. These pins are 3.0 V/ 5.0 V CMOS-compatible inputs with hysteresis. IN1 and IN2 independently control OUT1 and OUT2, respectively. D1 input is used to tri-state disable the H-bridge outputs. When D1 is SET (D1 = logic HIGH) in the disable state, outputs OUT1 and OUT2 are both tri-state disabled; however, the rest of the device circuitry is fully operational and the supply I PWR(STANDBY) current is reduced to a few ma. Refer to Table 3, Static Electrical Characteristics, page 6. H-BRIDGE OUTPUT (OUT1, OUT2) These pins are the outputs of the H-Bridge with integrated free-wheeling diodes. The bridge output is controlled using the IN1, IN2, D1, and EN/D2 inputs. The outputs have PWM current limiting above the I LIM threshold. The outputs also have thermal shutdown (tri-state latch-off) with hysteresis as well as short-circuit latch-off protection. A disable timer (time t B ) is incorporated to distinguish between load currents that are higher than the I LIM threshold and short-circuit currents. This timer is activated at each output transition. CHARGE PUMP CAPACITOR (CCP) This pin is the charge pump output pin and connection for the external charge pump reservoir capacitor. The allowable value is from 30 nf to 100 nf. This capacitor must be connected from the CCP pin to the VPWR pin. The device cannot operate properly without the external reservoir capacitor. ENABLE INPUT/DISABLE INPUT 2 (EN/D2) The EN/D2 pin performs the same function as D1 pin, when it goes to a logic LOW the outputs are immediately tristated. It is also used to place the device in a Sleep mode so as to consume very low currents. When the EN/D2 pin voltage is a logic LOW state, the device is in the Sleep mode. Freescale Semiconductor 11
12 FUNCTIONAL DESCRIPTION FUNCTIONAL INTERNAL BLOCK DESCRIPTION The device is enabled and fully operational when the EN pin voltage is logic HIGH. An internal pull-down resistor maintains the device in Sleep mode in the event EN is driven through a high-impedance I/O or an unpowered microcontroller, or the EN/D2 input becomes disconnected. FEEDBACK (FB) The has a feedback output (FB) for real time monitoring of H-Bridge high side output currents to facilitate closed-loop operation for motor speed and torque control. The FB pin provides current sensing feedback of the H-Bridge high side drivers. When running in the forward or reverse direction, a ground-referenced 0.24% of load current is output to this pin. Through the use of an external resistor to ground, the proportional feedback current can be converted to a proportional voltage equivalent and the controlling microcontroller can read the current proportional voltage with its analog-to-digital converter (ADC). This is intended to provide the user with only first-order motor current feedback for motor torque control. The resistance range for the linear operation of the FB pin is 100 Ω < R FB < 300 Ω. If PWM-ing is implemented using the disable pin input (only D1), a small filter capacitor (~1.0 µf) may be required in parallel with the R FB resistor to ground for spike suppression. FUNCTIONAL INTERNAL BLOCK DESCRIPTION CURRENT SENSE VOLTAGE REGULATION TEMPERATURE SENSE CHARGE PUMP H-BRIDGE ANALOG CONTROL AND PROTECTION OUTPUT DRIVERS INPUT LOGIC CONTROL OUT1 - OUT2 MCU INTERFACE FAULT LOGIC PROTECTION LOGIC CONTROL GATE CONTROL LOGIC Figure 10. Functional Internal Block Diagram ANALOG CONTROL AND PROTECTION CIRCUITRY: An on-chip voltage regulator supplies the internal logic. The charge pump provides gate drive for the H-Bridge MOSFETs. The current and temperature sense circuitry provides detection and protection for the output drivers. Output under-voltage protection shuts down the MOSFETS. GATE CONTROL LOGIC: The is a monolithic H-Bridge Power IC designed primarily for any low-voltage DC servo motor control application within the current and voltage limits stated for the device. Two independent inputs provide polarity control of two half-bridge totem-pole outputs. Two independent disable inputs are provided to force the H-Bridge outputs to tri-state (high-impedance off-state). H-BRIDGE OUTPUT DRIVERS: OUT1 AND OUT2 The H-bridge is the power output stage. The current flow from OUT1 to OUT2 is reversible and under full control of the user by way of the Input Control Logic. The output stage is designed to produce full load control under all system conditions. All protective and control features are integrated into the control and protection blocks. The sensors for current and temperature are integrated directly into the output MOSFET for maximum accuracy and dependability. 12 Freescale Semiconductor
13 FUNCTIONAL DEVICE OPERATION OPERATIONAL MODES FUNCTIONAL DEVICE OPERATION OPERATIONAL MODES SF LOGIC OUT EN/D2 LOGIC IN D1 LOGIC IN IN n LOGIC IN I LOAD OUTPUT CURRENT (A) [1] [0] [1] [0] [1] [0] [1] [0] IN1 IN2 Outputs Tri-stated PWM Current Limiting IN1 or IN2 IN2 or IN1 Outputs Operation (per Input Control Condition) Time Typical Short-circuit Detection Threshold Typical Current Limit Threshold High Current Load Being Regulated via Constant-OFF-Time PWM Moderate Current Load Hard Short Detection and Latch-OFF IN1 or IN2 IN2 or IN1 Outputs Tri-stated Figure 11. Operating States Freescale Semiconductor 13
14 FUNCTIONAL DEVICE OPERATION LOGIC COMMANDS LOGIC COMMANDS Table 5. Truth Table The tri-state conditions and the status flag are reset using D1 or EN/D2. The truth table uses the following notations: L = LOW, H = HIGH, X = HIGH or LOW, and Z = High-impedance. All output power transistors are switched off. Device State Input Conditions Status Outputs EN/D2 D1 IN1 IN2 SF OUT1 OUT2 Forward H L H L H H L Reverse H L L H H L H Freewheeling Low H L L L H L L Freewheeling High H L H H H H H Disable 1 (D1) H H X X L Z Z IN1 Disconnected H L Z X H H X IN2 Disconnected H L X Z H X H D1 Disconnected H Z X X L Z Z Under-voltage Lockout (30) H X X X L Z Z Over-temperature (31) H X X X L Z Z Short-circuit (31) H X X X L Z Z Sleep Mode EN/D2 L X X X H Z Z EN/D2 Disconnected Z X X X H Z Z Notes 30. In the event of an under-voltage condition, the outputs tri-state and status flag is SET logic LOW. Upon under-voltage recovery, status flag is reset automatically or automatically cleared and the outputs are restored to their original operating condition. 31. When a short-circuit or over-temperature condition is detected, the power outputs are tri-state latched-off independent of the input signals and the status flag is latched to logic LOW. To reset from this condition requires the toggling of either D1, EN/D2, or V PWR. ON OUT1 V PWR Forward Load Current LOAD V PWR OUT2 OFF ON High-Side Recirculation (Forward) V V PWR PWR OUT1 Load Current LOAD OUT2 ON OFF OUT1 V PWR Reverse Load Current LOAD V PWR OUT2 ON Low-Side Recirculation (Forward) V PWR V PWR OFF OFF OUT1 LOAD OUT2 OFF ON OFF OFF ON OFF ON Load Current ON Figure 12. Power Stage Operation PROTECTION AND DIAGNOSTIC FEATURES SHORT-CIRCUIT PROTECTION If an output short-circuit condition is detected, the power outputs tri-state (latch-off) independent of the input (IN1 and IN2) states, and the fault status output flag (SF) is SET to logic LOW. If the D1 input changes from logic HIGH to logic LOW, or if the EN/D2 input changes from logic LOW to logic HIGH, the output bridge will become operational again and the fault status flag will be reset (cleared) to a logic HIGH state. 14 Freescale Semiconductor
15 FUNCTIONAL DEVICE OPERATION PROTECTION AND DIAGNOSTIC FEATURES The output stage will always switch into the mode defined by the input pins (IN1, IN2, D1, and EN/D2), provided the device junction temperature is within the specified operating temperature range. INTERNAL PWM CURRENT LIMITING The maximum current flow under normal operating conditions should be less than 5.0 A. The instantaneous load currents will be limited to I LIM via the internal PWM current limiting circuitry. When the I LIM threshold current value is reached, the output stages are tri-stated for a fixed time (T A ) of 20 µs typical. Depending on the time constant associated with the load characteristics, the output current decreases during the tri-state duration until the next output ON cycle occurs. The PWM current limit threshold value is dependent on the device junction temperature. When - 40 C < T J < 160 C, I LIM is between the specified minimum/maximum values. When T J exceeds 160 C, the I LIM threshold decreases to 4.2 A. Shortly above 175 C the device over-temperature circuit will detect t LIM and an over-temperature shutdown will occur. This feature implements a graceful degradation of operation before thermal shutdown occurs, thus allowing for intermittent unexpected mechanical loads on the motor s gear-reduction train to be handled. Important Die temperature excursions above 150 C are permitted only for non-repetitive durations < 30 seconds. Provision must be made at the system level to prevent prolonged operation in the current-foldback region. OVER-TEMPERATURE SHUTDOWN AND HYSTERESIS If an over-temperature condition occurs, the power outputs are tri-stated (latched-off) and the fault status flag (SF) is SET to logic LOW. To reset from this condition, D1 must change from logic HIGH to logic LOW, or EN/D2 must change from logic LOW to logic HIGH. When reset, the output stage switches ON again, provided that the junction temperature is now below the over-temperature threshold limit minus the hysteresis. Important Resetting from the fault condition will clear the fault status flag. Powering down and powering up the device will also reset the from the fault condition. OUTPUT AVALANCHE PROTECTION If VPWR were to become an open circuit, the outputs would likely tri-state simultaneously due to the disable logic. This could result in an unclamped inductive discharge. The VPWR input to the should not exceed 40 V during this transient condition, to prevent electrical overstress of the output drivers.this can be accomplished with a zener clamp or MOV, and/or an appropriately valued input capacitor with sufficiently low ESR (see Figure 13). V PWR Bulk Low ESR Cap. 100nF 9 VPWR I/Os AGND OUT1 OUT2 Figure 13. Avalanche Protection M Freescale Semiconductor 15
16 TYPICAL APPLICATIONS INTRODUCTION TYPICAL APPLICATIONS INTRODUCTION A typical application schematic is shown in Figure 14. For precision high-current applications in harsh, noisy environments, the V PWR by-pass capacitor may need to be substantially larger. V PWR 100 μf 100 nf VPWR 33nF LOGIC SUPPLY VDD STATUS FLAG TO ADC R FB 270 Ω +5.0 V CCP IN1 IN2 EN/D2 D1 SF FB 1.0 μf VCP CHARGE PUMP GATE DRIVE AND PROTECTION LOGIC TO GATES HS1 LS1 HS2 LS2 VSENSE ILIM PWM AGND HS1 LS1 HS2 LS2 CURRENT MIRRORS AND CONSTANT OFF-TIME PWM CURRENT REGULATOR OUT1 OUT2 M Figure 14. Typical Application Schematic 16 Freescale Semiconductor
17 PACKAGING PACKAGE DIMENSIONS PACKAGING PACKAGE DIMENSIONS For the most current package revision, visit and perform a keyword search using the 98Axxxxxxxxx listed on the following pages. Dimensions shown are provided for reference ONLY. VW SUFFIX 44-PIN 98ARH98330A REVISION B Freescale Semiconductor 17
18 PACKAGING PACKAGE DIMENSIONS VW SUFFIX 44-PIN 98ARH98330A REVISION B 18 Freescale Semiconductor
19 PACKAGING PACKAGE DIMENSIONS EK SUFFIX 32-PIN 98ARL10543D REVISION D Freescale Semiconductor 19
20 PACKAGING PACKAGE DIMENSIONS EK SUFFIX 32-PIN 98ARL10543D REVISION D 20 Freescale Semiconductor
21 PACKAGING PACKAGE DIMENSIONS EK SUFFIX 32-PIN 98ARL10543D REVISION D Freescale Semiconductor 21
22 ADDITIONAL DOCUMENTATION PACKAGE DIMENSIONS ADDITIONAL DOCUMENTATION THERMAL ADDENDUM Introduction This thermal addendum is provided as a supplement to the MC technical datasheet. The addendum provides thermal performance information that may be critical in the design and development of system applications. All electrical, application, and packaging information is provided in the datasheet. Package and Thermal Considerations The MC is offered in a 32-pin SOICW-EP and a 44-pin HSOP single die package. There is a single heat source (P), a single junction temperature (T J ), and thermal resistance (R θja ). This thermal addendum is specific to the 32-pin SOICW-EP package. T J = R θja. P The stated values are solely for a thermal performance comparison of one package to another in a standardized environment. This methodology is not meant to, and will not predict the performance of a package in an application-specific environment. Stated values were obtained by measurement and simulation according to the standards listed below. Table 6. Table of Thermal Resistance Data Rating Value Unit Notes Junction to Ambient Single Layer board (1s) R θja 92 C/W (32), (33) Natural Convection Junction to Ambient Four layer board (2s2p) R θja 26.6 C/W (32), (34) Natural Convection Junction to Board R θjb 7.0 C/W (35) Junction to Case (bottom / flag) R θjc (bottom) 0.62 C/W (38) Junction to Case (top) R θjc (top) 23.3 C/W (36) Junction to Package Top Natural Convection Ψ JT 2.7 C/W (37) Notes 32. Junction temperature is a function of die size, on-chip power dissipation, package thermal resistance, mounting site (board) temperature, ambient temperature, air flow, power dissipation of other components on the board, and board thermal resistance. 33. Per JEDEC JESD51-2 with the single layer board (JESD51-3) horizontal. 34. Per JEDEC JESD51-6 with the board (JESD51-7) horizontal. 35. Thermal resistance between the die and the printed circuit board per JEDEC JESD51-8. Board temperature is measured on the top surface of the board near the package. 36. Thermal resistance between the die and the case top surface as measured by the cold plate method (MIL SPEC-883 Method ). 37. Thermal characterization parameter indicating the temperature difference between package top and the junction temperature per JEDEC JESD51-2. When Greek letters are not available, the thermal characterization parameter is written as Psi-JT. 38. Thermal resistance between the die and the case bottom / flag surface (simulated) (flag bottom side fixed to ambient temperature). 22 Freescale Semiconductor
23 THERMAL ADDENDUM PACKAGE DIMENSIONS 100 ] / W [ C c e n e sista a l R rm e T h Thermal Resistance [ C/W] Time [s] Figure 15. Transient Thermal Resistance R θja MCEK on 2s2p Test Board Freescale Semiconductor 23
24 REFERENCE SECTION PACKAGE DIMENSIONS REFERENCE SECTION Table 7. Thermal Analysis Reference Documents AN4146 Reference Description Thermal Modeling and Simulation of 12 V Gen3 extreme Switch Devices with SPICE BASICTHERMALWP Basic Principles of Thermal Analysis for Semiconductor Systems 24 Freescale Semiconductor
25 REVISION HISTORY REVISION HISTORY REVISION DATE DESCRIPTION 1.0 2/2008 Initial Release /2008 Updated Freescale for and style Removed PCVW/R2 from the ordering information and added MCVW/R2 Changes Max R DS(ON) from 225 to 235 mohm in the document Changed Peak Package Reflow Temperature During Reflow (7), (8) Changed Approximate Junction-to-Case Thermal Resistance (9) In SHORT-CIRCUIT PROTECTION, changed D2 to EN/D /2012 Added PCEK to the Ordering Information Table Added EK ordering and package information Added Thermal Addendum and Reference Document sections Minor corrections throughout the document /2012 PCEK changed to MCEK and released to production Document level changed from Advance Information to Technical Data Changed SOIC to SOICW-EP Freescale Semiconductor 25
26 How to Reach Us: Home Page: freescale.com Web Support: freescale.com/support Information in this document is provided solely to enable system and software implementers to use Freescale products. There are no express or implied copyright licenses granted hereunder to design or fabricate any integrated circuits on the information in this document. Freescale reserves the right to make changes without further notice to any products herein. Freescale makes no warranty, representation, or guarantee regarding the suitability of its products for any particular purpose, nor does Freescale assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. Typical parameters that may be provided in Freescale data sheets and/or specifications can and do vary in different applications, and actual performance may vary over time. All operating parameters, including typicals, must be validated for each customer application by customer s technical experts. Freescale does not convey any license under its patent rights nor the rights of others. Freescale sells products pursuant to standard terms and conditions of sale, which can be found at the following address: Freescale, the Freescale logo, AltiVec, C-5, CodeTest, CodeWarrior, ColdFire, C-Ware, Energy Efficient Solutions logo, mobilegt, PowerQUICC, QorIQ, Qorivva, StarCore, and Symphony are trademarks of Freescale Semiconductor, Inc., Reg. U.S. Pat. & Tm. Off. Airfast, BeeKit, BeeStack, ColdFire+, CoreNet, Flexis, MagniV, MXC, Platform in a Package, Processor expert, QorIQ Qonverge, QUICC Engine, Ready Play, SMARTMOS, TurboLink, Vybrid, and Xtrinsic are trademarks of Freescale Semiconductor, Inc. All other product or service names are the property of their respective owners Freescale Semiconductor, Inc. Document Number: MC Rev /2012
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