Vorwort. Anwendung-Orientierung ist die grosse Chance

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1 Willkommen Bienvenue Benvenuti - Welcome Vorwort Generative Verfahren: Anwendung-Orientierung ist die grosse Chance Prof. D.Sc. M.Sc. Gideon N. Levy Research Director Head of Institute irpd Inspire AG, St. Gallen, SWITZERLAND 1 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 1

2 Inspire AG 2 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 2

3 Introduction: Institute irpd Research, Production, Education Rapid Prototyping (RP) Rapid Manufacturing (RM) core competences Conformal Cooling Medical Manufacturing Selective Laser Sintering (SLS), 3D-Printing (3DP) LaserCUSING (SLM) &RE Reverse Engineering g Process and Material development 3 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 3

4 What are Nontraditional Manufacturing processes? Nontraditional Manufacturing (Partial) Mechanical Electrical Thermal Chemical Additive Manufacturing Writing Processes CM PCM ECDG Electrochemical Discharge Grinding ECG Electro chemical grinding ECH Electro chemical Honing ECM Electro Chemical Machining STEM Shaped Tube Electrolytic l ti Machining i Chemical Milling Photochemical Machining SLA Stereolithography SLS Selective Laser Milling SLM Selective Laser Melting FDM Fused Deposition Modeling SMS Selective Mask Sintering 3DP 3D Printing HDM Hydrodynamic Machining AWJ Abrasive Water Jet USM Ultrasonic Machining UAM Ultrasonic Assisted Machining Vibratory Grinding (Trowalisieren) EMM Electro Mechanical Machining HF Hone Forming EBM EDM EDWC LBM PMA DW AJDW M3D LDW DPN Electron Beam Machining Electrical Discharge Machining Electrical Discharge Wire Cutting Laser Beam Machining Plasma Arc Machining Direct Writing Aerosol Jet Direct Writing Maskless Mesoscale Material Deposition Laser Direct Writing Dip Pen Nanolithography 4 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 4

5 The AM Roadmap Agenda (April 2009) - tree of applications Source Roadmap ALM 2009 D. Bourell et al. Part type have different primary requirements and standards! Decorative surface structure Functional accuracy Structural properties Medical biocompatible 5 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 5

6 US Patent on RP/RM in steady state trend- maturity? 6 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 6

7 Additive Manufacturing in growth is a chance! RM to RP share % (Wohlers 09) 60.0% 50.0% 45.9% 50.5% 40.0% 30.0% 0% 20.0% 10.0% 3.9% 6.3% 8.2% 9.6% % 15.6% 0.0% inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 7

8 Translate process characterization into specific applications Freedom of Design Light weight structures (hollow) No-Tool production Assemblies, integrated design Anatomical personalized Ergonometric design Customization individualization Conformal cooling Gradual materials (on the way) Medical scaffolds (on the way) 8 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 8

9 Medical and Life Science a promising future MCP 9 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 9

10 The DENTAL Revolution is on going (orthodontic, alignments, copings, bridges, implants) Data RM User 3DP SLA SLS SLM Align Technology trained more than 56,700 doctors manufactured more than 44 million unique Ialigners started more than 1,000,000 patients in treatment compiled IP portfolio more than 160 patents reached $1.5 billion in cumulative net revenues 10 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 10

11 Dr. Anthony Atala (USA) : 3D Printing of Body Parts Institute for Regenerative Medicine in North Carolina 11 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 11

12 Danke und einen interessanten Tag! 12 inspire irpd ein Gemeinschaftsprojekt mit der FHS St.Gallen 12

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