SelectTech GeoSpatial Advanced Manufacturing Facility (AMF) Springfield / Beckley Airport Springfield, Ohio

Transcription

1 SelectTech GeoSpatial Advanced Manufacturing Facility (AMF) Springfield / Beckley Airport Springfield, Ohio

2 History SelectTech Services Corporation is Dayton-based small business dedicated to providing Engineering and Technical Services, Enterprise IT and Communications Services and Solutions and a multitude of Advisory and Assistance Services (A&AS) supporting customers across the Department of Defense since 1982 Headquartered in Centerville, OH Large AFRL presence and partnership for 20+ years 100+ engineers and tech s within AFRL Directorates Recruits, trains and supplies hard science talent to DoD and related government operations: Various Testing Laboratories O&M Support Research and Development Contracts Various IT Technical Support Services DoD Mission Support (communications) SATCOM DoD s Roll-on, Roll-off Expert UAS Support (Air vehicles, datalinks, payload integration, test) SelectTech GeoSpatial: The Advanced Manufacturing Facility (AMF) was formed in 2008 to provide mission specific products and technical services to a broader array of customers; a rapid reaction manufacturing, integration, and test capability in close proximity to Wright Patterson AFB

3 Key Objectives (AMF) To Provide: Rapid response, customized technical solutions Alternative COTS solutions as applied to traditional problems Lowest cost Highest Value Speed to Market

4 Target Products/Markets C4ISR Ground Stations (TOC) Electronic Enclosures Specialty Electronic Systems Unmanned Aerial Systems (UAS)

5 C4ISR Ground Stations (TOC) Missions Supported: UAS / ISR Ground Stations Command and Control PED Modules Secure Field Facilities -- SCIF Transportable SATCOM Stations Mobile Data Centers UAS Secure Field Maintenance Hangars Tactical Operations Centers Expertise: Environmental Controls Power Sub-systems EMI-shielding and Physical Security Mating with Soft Enclosures Classified Signals Infrastructure ISR System Integration Aircraft / UAS Integration

6 Representative Ground Systems Trojan Spirit TRAIDE Gorgon Stare System 20 Foot SCIF Blue Devil System 12 Foot SCIF

7 General Capabilities: Rapid Prototyping / Testing 3-D Modeling Precision Machining and Fabrication FEA/CFD/CAD/CAM RF Testing and Calibration EMI Testing / Mitigation Software / Hardware Integration Airworthiness Certification Electronic Enclosures Specialty Integration/Fabrication: Omni and Directional Antenna Design and Build UAS Antenna Design and Installation Integrated Electronic Systems Power Management Design and Build Integrated Sensor Management and Control Logistics / Transportation / Packaging Special Communications and Power Enclosures Cable Harness Design and Fabrication

8 Electronic Enclosures Product e8000 AE e8000 AR XL idirect TME Customer idirect Gov t Technologies idirect Gov t Technologies General Dynamics Environment Airborne Current: King Air, Casa 295, fast aircraft Future: C-130, L-100, Gulfstream, Boeing 7XX Airborne Current: King Air, C-17 Future: C-130, L-100, Gulfstream Ground (Harsh) Description Satellite Router Satellite Router Satellite Router Stage Value Add Full Production Approx. 60 units/yr Embedded i7 server-level CPU; DO-160G certified; ISR video/data transmission Full Production Approx. 60 units/yr Embedded i7 CPU; reduced footprint (1U); MIL-STD certified; SOF/DV mission spt Users JSOC; Boeing; SNC JSOC; SNC; gov t agencies RDT&E 4 total units Anticipate production 50/yr Rugged/IP67 (waterproof); thermal characteristics

9 Specialty Electronic Systems Supporting Capabilities: Precision Machining Specialty Welding EMI Testing Mil Spec Connectors and Wiring Test Facilities / Test Range Custom Labeling and Painting Aircraft Integration Airworthiness Certifications Systems Build: Integrated Power Systems Signals Interface Load / Weight distribution Rack Integration Transit Case Integration Mobile / Aerial / Maritime Systems

10 Contract: Rapid Development Integration Facility (RDIF) SGAMF directly supports WPAFB organic capability Mission: Install situational awareness data and voice package on aircraft used for personnel recovery. Package: Radio s (PRC-117G, AFTRS-R, SADL) Joint Precision Airdrop System (JPADS) GPS, Ethernet Switch, Power Distro Box Cables, Infrastructure Budget: R&D plus two kits: $300K Limited Production: $122/kit; $610K for five remaining kits Total Program: <$1M HC-130J T-1 Modification Example Timeframe: ~9 months from contract to first installation 7 additional aircraft completed within 6 months Savings to Gov t: Est. $1M+ vs OEMs Delivered 1 yr earlier than OEMs On-going Tasks - Enhancement mods underway - 3 additional packages in production - Adding displays to cockpit

11 Unmanned Aerial Systems (UAS) Manufacturing UTC/Goodrich UAS: Vireo Contracted to build nine aircraft Provide A&AS support to AFRL S-UAS team Payload Integration Communications Design, Integration, Test Flight Test Support UAV Mission Support: Day and Night Operations Surrogate, large UAS Flight Test Support Full System Assembly and Integration RF Frequency Management Tower, Runway and Airspace Management EO Calibration Target Communication and Datalink Services Aircraft Build and re-design Cable and Harness Assembly Sensor installation and testing

12 Flight Test Support Extensive experience working with AFRL, FAA, and major contractors Fleet of aircraft ranging from single engine GA through Gulfstream G5 to act as single or multiple intruders Dedicated flight test platform Flexible sensor integration capability Integrated CloudCap Piccolo autopilot for pilot-inthe-loop, closed loop testing of sensors, detection and avoidance algorithms Flexible environment for hosting different algorithms, systems, solutions Experience with TRB / SRB process Capability to address integration issues in real-time Provide mission-capable flight test control facility Incredible relationship with Springfield-Beckley Airport leadership and the Springfield ANG to accommodate extended flightline usage Dramatic Cost Savings to USAF and Prime Contractors

13 C4ISR Spectrum of Products/Services Racks Harnesses Sensor Brackets CDL Systems Antennas Infrastructure Power Systems Signals Management T-SCIF Power Generation Power Distribution HD Racks/UPS Forced Entry ECU/Environment Classified Signals Tempest/EMI Data Storage PED Antennas SATCOM Signal Distribution PWDS Comms Shelters Infrastructure

14 Rapid Reaction Example Blue Devil Contract issued Mar 2010 SelectTech tasked to provide ground station and infrastructure Accomplishments Provided two sets of ground control stations to theater Each set consists of two PEDs, one COMM station, and vestibule T-SCIF; mitigates EMI to at least 60db Provided generator, power management and ECU support Signal distribution included fiber, copper, and connections for CDL, gimbal/gigalink, GPS, and UHF Provided special metal fabrication, power distribution, specialized trays/enclosures and security features System delivered into theater in less than 6 months due to local supply chain and superb collaboration with team ahead of schedule and under budget

15 Rapid Response Programs Response Times From Contract to Delivery (last 3 years) Project Product End Customer Duration SAIC/Blue Eagle Air OPS/C4ISR AFRL 4 mo. SAIC/Blue Devil 2 Ground Stations/C4ISR Army/Marines 5 mo. Army/PEO/EIS RORO Study JSOC 30 days Trojan Spirit Comms Shelter/C4ISR AFRL 3 mo. TRAIDE Mobile Ground Unit/C4ISR AFRL 3 mo. USAF/ESC/HNCK 35 UHF/SatCom Antennas USAF/CPSG 60 days SNC /Gorgon Stare U1 Ground Station/C4ISR USAF/Big Safari 5 mo. SNC /Gorgon Stare U2 Ground Station/C4ISR USAF/Big Safari 4 mo. idirect Airborne Router SatCom Modem Enclosure DoD/Gov't 4 mo. RDIF T-1 Mod Situation Awareness/ HC-130J ACC/Combat King 5 mo. RDIF Antenna Switch Ant. Switch Kits/ EC-130J Commando Solo 4 mo.

16 SelectTech GeoSpatial Advanced Manufacturing Facility (SGAMF) 1251 West Blee Road Springfield-Beckley Airport Springfield, Ohio SGAMF.com