Technical Training Centers

Transcription

1 Technical Training Centers Tampa, Florida 5903-A Hampton Oaks Pkwy Tampa, FL Phone: (813) Fax: (813) Atlanta, Georgia 5125 Highway 85 Atlanta, GA Phone: (813) Fax: (813) ISX15 CM Training Programs ISX11.9 CM2250 Available for Authorized Cummins Distributors, Dealers and Preferred Customers Basic Electronics (Theory & Troubleshooting) Cummins Engine Overhaul/Repair Cummins Factory Certifications (distributors and dealers only) Cummins & Onan Warranty Certifications (distributors and dealers only) Cummins Marine Engine Certifications (distributors and dealers only) Cummins Power Generation Programs (Small & Large Product) Customized Training Programs 1

2 Table of Contents Letter to Participants/Attendees. 3 Training Center Information. 4 General Information 4/5 * Registration * Cancellations * Schedule Changes * Tuition Costs * Lodging * Transportation * Daily Schedule * Supplies * Dress Code * Recognition Cummins Program Index. 7 Cummins 2013 Training Calendar.... 8/9 Cummins Program Descriptions Power Generation Industrial Program Index. 17/18 Power Generation Consumer Program Index.. 19 Power Generation 2013 Training Calendar Power Generation Program Descriptions Cummins Learning Center.. 30 Lodging Information. 31 Maps 32/33 Registration Application Form

3 To: Cummins Virtual College, Cummins Learning Center, and Technical Service Center Participants/Attendees The year 2013 brings yet another round of new challenges. In 2013 several new engine platforms will be introduced. Along with the 2013 EPA certified ISB6.7, ISL9, ISX12 and ISX15, in late 2013 Cummins will also be introducing a new compressed natural gas onroad 12 liter engine, the ISX12-G CM2180. Virtually all of our on-highway diesel engines now feature the High Pressure Common Rail fuel system. In order to address the critical issue of technical competence, Cummins Power South has reengineered its commitment to provide product training programs that will increase the knowledge level of those individuals empowered to service and support these varied products. Cummins Virtual College (a CD-ROM based training delivery system) and the new Cummins Learning Center (on-line instruction/qualification) are two of the most advanced, comprehensive, and cost effective learning steps you can take in making sure you are competent to meet the challenges associated with today s advanced products. In addition to the Virtual College and Cummins Learning Center, Cummins Power South s Technical Service Centers offer traditional classroom and hands-on training to assist those individuals who feel the need for more in-depth knowledge on Cummins products. Several new programs have been added for The staff of Cummins Power South s Technical Service Centers in Tampa, FL and Atlanta, GA have a combined 100 years of Cummins and Cummins Power Generation technical knowledgeable and experience. The staff is complimented with state-of-the-art facilities and together they deliver the finest instruction available, designed specifically for Cummins products. Not only will you receive a high level of advanced technical expertise; it will also afford you the opportunity to discuss responsibilities, technical ideas, and business issues with your peers. Innovative design, advanced technology, warranty procedures, and service parts expertise are only a few of the subjects that are presented with specific product training. Now is your opportunity to prepare for the future. John H. Black Training Manager John H. Black Cummins Power South, LLC 3

4 Tampa & Atlanta Training Centers Tampa, FL Training Center Atlanta, GA Training Center The Tampa and Atlanta Training Centers both offer a variety of programs designed to keep pace with Cummins, Inc. and Cummins Power Generation product lines. As new emissions technology is developed in the diesel engine and power generation markets, training is the key to ensure technicians are fully prepared to address maintenance and repair of these new products. Training typically includes a balance of classroom and hands-on instruction in order to enhance the technician s learning experience. The Atlanta Training Center is located south of the Hartsfield-Jackson International Airport at 5125 Highway 85, Atlanta, GA The Tampa Technical Service Center is located adjacent to the fairgrounds at 5903-A Hampton Oaks Pkwy, Tampa, FL Maps and directions to either location are located on pages 27 & 28 of this catalog. General Information REGISTRATION: In order to avoid disappointments we recommend you enroll as soon as possible. There are three easy ways to register: FAX, Mail or Online. * FAX: You may FAX your registration form to Please complete all questions on the form prior to sending. * Mail Registration: You may always complete the enrollment form in the back of this catalog and mail to: Cummins Power South, LLC Technical Service Center 5903A Hampton Oaks Pkwy Tampa, FL * Online: CANCELLATIONS: Cancellations must be received at least two (2) working days prior to program starting date in order to avoid FULL tuition invoicing. NOTE: There will be no exceptions to this cancellation policy. 4

5 SCHEDULE CHANGES: Programs that had less than minimum student attendance in the past will be offered less frequently in However, should attendance in those programs exceed expectations, the Training Manager may arrange additional programs as required. A minimum of six (6) students will be required to hold special requested classes not listed on the schedule. Turnaround time for additional and/or special classes will require a minimum of thirty (30) days. COST: Tuition costs are shown along with program descriptions and are for in-house training classes only. We will accept purchase orders from established accounts, major credit cards (MC, VISA, AMEX, DISC), personal checks, and cash (not recommended). Students are responsible for their own meals, transportation, lodging, personal expenses & class supplies (pencil, pen & paper). Onsite training can be arranged with additional fees added for instructor travel expenses. LODGING: A list of recommended hotels in the respective areas is listed on page 28 of this catalog. Reservations and payment are the responsibility of each participant. TRANSPORTATION & MEALS: Cummins Power South, LLC does not provide transportation or meals for students. Rental cars are available at the Airport; limousine and taxi service is also available at a substantial cost. Public (bus) transportation is limited, and eating establishments are not within walking distance of the training centers therefore we recommend students drive or rent an automobile. DAILY SCHEDULE: Typical class hours are 8:00 a.m. to 4:00 p.m. with ample breaks and a one-hour lunch period. Some programs may dismiss early on the last day to allow for extra travel time. Qualification courses typically utilize the final two days for hands-on testing. Technicians are tested one at a time for hands-on proficiency. Due to this schedule, some technicians will complete their testing requirements on the first day of testing and thus will be released early. BOOKS, TOOLS, AND SUPPLIES: Cummins Power South, LLC provides the engine manuals (QSOL) and tools used during class. Appropriate handout literature will be given to each student and is included in the tuition cost. Due to rising literature costs, in some classes students will be given handouts in electronic format only (USB Flash Drives or CD ROM). Note pads are provided but other classroom supplies will be the student s responsibility. DRESS CODE: We recommend students wear comfortable clothing suitable for working on engines and hardware. Shorts, thongs (flip-flops), sandals, and sleeveless shirts are not considered appropriate clothing! Please dress appropriately. Cummins Power South employees should wear their work uniforms. Protective gloves will be provided for all handson activities. NOTE: Safety shoes are recommended for students attending training programs. If shop shoes are worn, a pair of shoe covers will be provided to avoid soiling carpeted areas. RECOGNITION: Certificates are awarded for satisfactory completion of programs attended at either the Atlanta or the Tampa training centers. 5

6 NOTES Cummins Power South, LLC Technical Service Center Training Manager John H. Black Technical Trainers Al Brown Ray Conklin Kevin Parson 6

7 2013 Cummins Engine Program/Course Index PROGRAM NUMBER PROGRAM DESCRIPTION DAYS COST 99-26F* ISM11 Engine Overhaul $ F* QSB Marine Engine Overhaul (Tampa Only). 3.0 $ F* N14 Engine Overhaul $ Q Cummins Warranty (N. A. Dealer Only). 1.0 N/C Q* ISC/ISL MR NOW Overhaul 4.0 $ Q B.E.T.T $ Q INSITE SOFTWARE $ F ISB6.7 Rear Gear Train Engine Overhaul $ F ISC8.3/ISL9 CM850 HPCR Engine Overhaul $ /57Q* CMD MR/HD Marine Qual (Tampa Only) $ Q* ISL9-G CM2180 CNG Engine Qual. 4.0 $ /10-07Q* Zeus/SmartCraft 2.2 Qualification $ / Q EPA 2007/2010 ISX15 CM871/CM2250 Qual $ Q EPA 2010 ISX15 CM2250 Engine Qual $ /31Q EPA 2010 ISB/ISC/ISL CM2250 Engine Qual 4.0 $ /31/37Q EPA 2010 MR/ISX15 CM2250 Combo Engine Qual 5.0 $ Q EPA 2010 ISX11.9 CM2250 Engine Qual $ /17Q QSB6.7/QSL9 CM2250 Tier IV Industrial Qual $ Q QSB6.7 Marine Engine Qual $ Q ISX15 CM570/870/871/2250 Block Mach Qual $ Q* ISX15 NOW Overhaul W/Static Injection Timing 5.0 $ /24/25/31Q 2013 CM2350 MR/HD Update Qual. (NEW) 3.0 $ NAVQ 2013 CM2350 Update Qual. Navistar Only (NEW) 4.0 $ NUGQ 2013 ISX15 CM2350 NUG Update Qual. (NEW) $ Q ISX12-G CNG Engine Qual. (NEW). 4.0 $ ISX15 CM871 Injection Timing Qual $ /7006 Vessel/SmartCraft Electronics 2.0 $ AG-101 Natural Gas Vehicle Fuel Delivery System (NEW)...5 $200 *NOTE: Classes that have traditionally had little or no participation in past years will not be scheduled in However these classes can be added by special request. Special Classes can also be arranged at your location(s) or at the Cummins Power South, LLC Training Center(s) by special request. These classes will be subject to minimum attendance requirements, and available dates. Contact the Tampa Technical Service Center for further details. 7

8 2013 Cummins Engine Training Schedule LEGEND: BOLD TEXT = CLASSES HELD IN ATLANTA, GA NORMAL TEXT = CLASSES HELD IN TAMPA, FL JANUARY FEBRUARY /24/25/31Q 2013 MR/HD Update (Exc Navistar) ISX15 Static Timing Q ISX11.9 CM2250 Qual /24/25/31Q 2013 MR/HD Update (Exc Navistar) /24/25/31Q 2013 MR/HD Update (Exc Navistar) MARCH APRIL ISX15 Static Timing Q B.E.T.T /17Q QSB6.7/QSL9 CM2250 Tier IV Qual Q INSITE Software Qualification Q ISX Mid-Stop Counterbore Mach Q B.E.T.T /24/25/31Q 2013 MR/HD Update (Exc Navistar) ISX15 Static Timing 11 AG-101 Vehicle CNG Fuel Delivery Sys /24/25/31Q 2013 MR/HD Update (Exc Navistar) Q ISL9-G Engine Qualification Q INSITE Software Qualification Q 07 ISX Qualification (Navistar) ISX15 Static Timing Q 2010/2013 ISX Qual (Navistar) /24/25/31Q 2013 MR/HD Update (Exc Navistar) /31Q 2010 Midrange Engine Qual Q 2010/2013 ISX Qual (Navistar) /57Q CMD MR/HD Marine Qualification 25 AG-101 Vehicle CNG Fuel Delivery Sys Q ISL9-G Engine Qualification MAY JUNE F ISM11 Engine Overhaul Q QSB6.7 Marine Engine Qual /31Q 2010 Midrange Engine Qual 03 AG-101 Vehicle CNG Fuel Delivery Sys /24/25/31Q 2013 MR/HD Update (Exc Navistar) Q ISX12-G Engine Qualification Q 2010/2013 ISX Qual (Navistar) Q QSB6.7 Marine Engine Qual F ISB-RGT HPCR Engine Overhaul ISX15 Static Timing /24/25/31Q 2013 MR/HD Update (Exc Navistar) Q QSB6.7 Marine Engine Qual 24 AG-101 Vehicle CNG Fuel Delivery Sys Q ISX12-G Engine Qualification Q 2010/2013 ISX Qual (Navistar) ISL9 CM2250 8

9 2013 Cummins Engine Training Schedule JULY AUGUST ISX15 Static Timing /31/37Q 2010 MR/HD Combo Qual /24/25Q 2013 MR/HD Update (Exc Navistar) /24/25/31Q 2013 Update (Excluding Navistar) /10-07Q Zeus Midrange and QSM /57Q CMD MR/HD Marine Qualification /24/25/31Q 2013 MR/HD Update (Exc Navistar) /24/25/31Q 2013 Update (Excluding Navistar) ISX15 Static Timing /10-07Q Zeus Midrange and QSM /10-07Q Zeus Midrange and QSM F ISC/ISL HPCR Overhaul SEPTEMBER OCTOBER /24/25/31Q 2013 Update (Excluding Navistar) /24/25/31Q 2013 MR/HD Update (Exc Navistar) F ISB-RGT HPCR Engine Overhaul ISX15 Static Timing 09 AG-101 Vehicle CNG Fuel Delivery Sys /24/25Q 2013 MR/HD Update (Exc Navistar) Q ISL9-G Engine Qualification /31/37Q 2010 MR/HD Combo Qual Q ISX11.9 CM2250 Engine Qual 23 AG-101 Vehicle CNG Fuel Delivery Sys Q ISL9-G Engine Qualification NOVEMBER DECEMBER Q ISX11.9 CM2250 Engine Qual /31/37Q 2010 MR/HD Combo Qual /24/25/31Q 2013 MR/HD Update (Exc Navistar) Cummins Warranty Training Schedule MARCH SEPTEMBER Q Cummins Warranty Q Cummins Warranty Q Cummins Warranty Q Cummins Warranty JUNE DECEMBER Q Cummins Warranty Q Cummins Warranty Q Cummins Warranty Q Cummins Warranty NOTE : The above dates are subject to change without notice Cummins Power South Training Center Tampa, FL Cummins Course Descriptions 9

10 NOTE: Courses with mandatory prerequisites MUST have the prerequisites completed and uploaded to QuickServe Online at least two weeks prior to the scheduled class unless special arrangements are made with the Technical Service Center staff. Students who arrive for class and do not have ALL prerequisites complete will be sent home and charged a no-show fee of $ F ISM Engine Overhaul Distributor and dealer technicians will perform disassembly and re-assembly procedures on the ISM engine relative to overhaul requirements. Component failure analysis will also be covered to ensure technician competence during the overhaul process. 3.0 Days (6 students) $ F QSB Marine Engine Overhaul Distributor and dealer technicians will perform disassembly and re-assembly procedures on the QSB Marine electronic engine relative to overhaul requirements. Component failure analysis will also be covered to ensure technician competence during the overhaul process 3.0 Days (6 students) $ F N14 Engine Overhaul Distributor and dealer technicians will perform disassembly and re-assembly procedures on the N14 electronic engine relative to overhaul requirements. Component failure analysis will also be covered to ensure technician competence during the overhaul process. 3.0 Days (6 students) $ Q Cummins Warranty (North American Dealer Only) This program has been developed to qualify Distributor/Dealer personnel to administer Cummins Warranty and Customized Assurance Plan (CAP) repairs with the Cummins RAPIDSERVE warranty system. * CVC Warranty Library (Smart Program Guide) 1.0 Day (15 students) N/C Q* ISC8.3/ISL8.9 NOW Overhaul This course is designed to teach technicians Cummins National Overhaul Warranty (NOW) practices with regard to NOW Plan Content & NOW inspection & reuse guidelines relating to the ISC8.3 and ISL9 engine platforms. Completion of the NOW Warranty Certificate will also be covered. * B.E.T.T. - Classroom or HD CVC Library or MR CVC Library (Smart Program Guide) INSITE Classroom or HD CVC Library or MR CVC Library (Smart Program Guide) ISC/ISL CM2150 Full Service Qualification Program Q (Smart Program Guide) 4.0 Days (6 students) $

11 Q B.E.T.T. (Classroom) This course offers an alternative learning experience to the Cummins Virtual College Multimedia course. Technicians struggling with the multimedia self study philosophy will receive instructor assistance relative to the virtual handson portion of the program. The Virtual College course will be covered beginning to end as students learn digital meter usage, ohms law and basic electronic troubleshooting skills. This course is a pre-requisite for all electronically controlled Cummins engine qualification courses. 3 Days (6 students) $ Q INSITE Software Version 7.X (Classroom) Many technicians require additional instruction as a supplement to the INSITE CD-ROM program. Others prefer this as an alternative to secure qualification status for INSITE-Version 6. This program was developed to provide instructor assisted qualification for the Cummins computer based software program. Hands-on practical application will be a constant requirement during this advanced program. Upon successful completion by distributor/dealer technician, full qualification status will be earned. This course is a pre-requisite for all electronically controlled Cummins engine qualification courses. 2.0 Days (6 students) $ F ISB (Rear Gear Train) Engine Overhaul This course is designed to familiarize technicians with the ISB engines equipped with the rear gear train. Overhaul practices and guidelines are taught with close attention to assembly procedures and specifications. Special attention will be given to critical areas such as overhead adjustment, fuel pump installation and the new components related to rear gear train, EGR and VGT technology. 3.0 Days (6 students) $ F ISC/ISL HPCR Engine Overhaul This course is designed to familiarize technicians with the ISB/ISC/ISL HPCR engines with regard to overhaul practices and guidelines with close attention to assembly procedures and specifications. Special attention will be given to critical areas such as overhead adjustment, fuel pump installation and the new components related to EGR and VGT technology. 3.0 Days (6 students) $ /57Q CMD MidRange & Heavy Duty Marine Qualification This course is designed for Cummins distributor and dealer marine technicians. Upon successful completion of this course, technicians should be competent with respect to identification of marine specific engine components, maintenance requirements, unique troubleshooting techniques, basic start-up & sea trial techniques, basic engine/vessel application and vessel installation requirements for electronically controlled marine engines. This course does not cover pre-smartcraft electronics or the CMD SmartCraft system and displays. This course, along with courses 7005/7006 and Vessel/SmartCraft 2.2 electronics are required for marine dealers to become certified (green profile) for CMD product support. Note: Technicians must complete ALL of the mandatory prerequisites listed below. Vessel Electronics/SmartCraft 2.2 Classroom Course(s) 7005/7006 are not a mandatory prerequisite to attend this course however they will be required to accomplish the MR/HD Marine Technician Qualification, and must be completed for the overall qualification to be applied to a technician s profile. Marine Vessel Performance - CVC Library Gen-14 B.E.T.T. - Classroom or CVC (Smart Program Guide) INSITE 7.X - Classroom or CVC (Smart Program Guide) QSOL and Clean Care - CVC Library Gen-12 ISM Engine - CVC HD Library GEN-8, GEN-11, HD-8 & HD-11 Special Tests HD-1, HD-2, HD-3 (QSOL Online Tests) 5 Days (6 students) $

12 Q ISL-G CM2180 (CNG) Engine Qualification This course is designed to introduce technicians to the Cummins ISL-G CNG CM2180 engine and controls. Topics include Natural Gas safety, Engine and Controls Familiarization, Maintenance guidelines and engine/controls diagnostics. Recommended Prerequisites: Natural Gas Vehicle Fuel Delivery Systems (Agility) Course AG-101 B.E.T.T. - Classroom or CVC (Smart Program Guide) INSITE - Classroom or CVC (Smart Program Guide) Alternative Fuels Library (Smart Program Guide) 4.0 Days (6 students) $ Q Zeus/SmartCraft 2.2 Marine Propulsion System Qualification Q This course is designed for Cummins distributor and dealer marine technicians and is required to perform warranty repairs on Zeus marine Pod drive products and systems with QSB, QSC, QSL and QSM marine engines. Upon successful completion of this course, technicians will become competent with identification of Pod components, specific maintenance requirements, unique troubleshooting techniques, Pod start-up/set-up procedures and basic operation of the Pod system. Course focuses heavily on the SmartCraft v2.2 electronics systems and diagnostics, CAN data networks, helm controls and operation, navigation device inputs, multi-station helm operation and specific installation requirements for Pod drives. Students will further their understanding through the disassembly and assembly of a complete Zeus Pod, overview of system architecture, electronic inputs/outputs, mechanical/hydraulic steering/tab system. Vessel View display operation and programming procedures are also covered in this course. The CDS G3 tool will also be discussed and used for troubleshooting and diagnostics of the SmartCraft control system, module flash, and helm set-up procedures. Note: Technicians must complete ALL of the mandatory prerequisites listed below, some prerequisites are separate courses and will require completion for the overall qualification to be applied to a technician s profile. Marine Vessel Performance - CVC - Gen-14 B.E.T.T. - Classroom or CVC (Smart Program Guide) INSITE 7.X - Classroom or CVC (Smart Program Guide) QSOL and Clean Care - CVC Library Gen-12 ISM Engine CVC HD Library GEN-8, GEN-11, HD-8 & HD-11) Special tests HD-1, HD-2, HD-3 (QSOL Online Tests) Vessel Electronics/SmartCraft Classroom Course /57Q CMD Midrange & Heavy Duty Marine Qualification - Classroom Course 4.0 Days (6 students) $ / Q EPA 2007/2010 ISX15 CM871/CM2250 Engine Qualification This course is a required course for any technician wishing to obtain certification on the 2007 and 2010 EPA certified Cummins ISX CM871 and ISX CM2250 engine. This course offers technicians who are not previously qualified on the 2007 ISX product a means to combine both the 2007 ISX and the 2010 ISX qualification into one course. The course utilizes a combination of classroom and hands-on activities designed to review and enhance the material studied in the Cummins Virtual Library course. At the conclusion of classroom training each technician will undergo hands-on testing and upon successful completion will be granted Qualification status. Upon successful completion of this course technicians will be rewarded with a complete electrical wiring test lead kit, a value of over $250. * Cummins Virtual College Heavy Duty Library for the ISX CM871 and CM2250 (Smart Program Guide) 5 Days (6 students) $

13 Q EPA 2010 Heavy Duty (ISX15 CM2250) Engine Qualification This course is a required course for any Cummins distributor or dealer technician prior to performing warranty repairs on Cummins ISX15 CM2250 automotive engines. The course is a combination of classroom and hands-on activities designed to enhance the material in the Cummins Virtual Library course. Each technician will undergo hands-on testing and upon successful completion will be granted Qualification status. Technicians who successfully complete this qualification course will receive a electronic copy of all handouts via a USB flash drive and a Cummins wiring test lead kit P/N valued over $250. NOTE: Technicians attending this course MUST be 2007 ISX CM871 Qualified. Technicians attending this course will be tested on the 2010 HD Virtual Library content on the first day of class. It is essential they pay attention to the material as they go through the CVC especially sections dealing with DEF (Diesel Exhaust Fluid) and it s control system. Cummins Virtual Library relative to the EPA 2010 ISX15 CM2250 (Smart Program Guide) 2007 EPA ISX CM871 Full Service Qualification (CVC, Classroom & Hands-On) 4.0 Days (6 students) $ /31Q EPA 2010 MidRange CM2250 Engine Qualification This course is a required course for any distributor or dealer technician prior to performing warranty repairs on any Cummins ISB/ISC/ISL CM2250 automotive engine. The course is a combination of classroom and hands-on activities designed to enhance the material the Cummins Virtual Library course. Each technician will undergo handson testing and upon successful completion will be granted Qualification status. NOTE: Technicians attending this course will be tested on the 2010 Midrange Virtual Library content on the first day of class. It is essential they pay attention to the material as they go through the CVC especially sections dealing with DEF (Diesel Exhaust Fluid). NOTE II: Technicians who successfully complete this qualification course will receive a electronic copy of all handouts via a USB flash drive and a Cummins wiring test lead kit P/N Cummins Virtual Library relative to the EPA 2007 & 2010 Midrange engines 4.0 Days (6 students) $ /31/37Q EPA 2010 Combination MR/HD CM2250 Engine Qualification This course is required for any distributor or dealer technician in order to perform warranty repairs on any Cummins ISB/ISC/ISL CM2250 and/or ISX15 CM2250 automotive engine manufactured to 2010 EPA/CARB specifications. The course is a combination of classroom and hands-on activities designed to enhance the material the Cummins Virtual Library course. Each technician will undergo hands-on testing and upon successful completion will be granted Qualification status. NOTE: Technicians attending this course MUST be 2007 ISX CM871 Qualified. Technicians attending this course will be tested on the both the 2010 MR and 2010 HD Virtual Library content on the first day of class. It is essential they pay attention to the material as they go through the CVC especially sections dealing with DEF (Diesel Exhaust Fluid). NOTE II: Technicians who successfully complete this qualification course will receive a electronic copy of all handouts via a USB flash drive and a Cummins wiring test lead kit P/N EPA HD Technician Qualification (CVC, Classroom & Hands-On) Cummins Virtual Library Courses relative to the EPA 2010 MR & HD engines 5.0 Days (6 students) $

14 Q EPA 2010 ISX11.9 CM2250 Engine Qualification This course is required for any distributor or dealer technician in order to perform warranty repairs on any Cummins ISX11.9 CM2250 automotive engine manufactured to 2010 EPA/CARB specifications. The course is a combination of classroom and hands-on activities designed to enhance the material the Cummins Virtual Library course. Each technician will undergo hands-on testing and upon successful completion will be granted Qualification status. NOTE: Technicians attending this course MUST be 2010 ISX CM2250 Qualified. Technicians attending this course will be tested on the both the 2010 ISX11.9 HD Virtual Library content and on the material presented during the class. It is essential they pay attention to the material as they go through the CVC especially sections dealing with DEF (Diesel Exhaust Fluid). NOTE II: Technicians who successfully complete this qualification course will receive a electronic copy of all handouts via a USB flash drive EPA HD Technician Qualification (CVC, Classroom & Hands-On) Cummins Virtual Library Courses relative to the EPA 2010 ISX11.9 CM2250 engine 4.0 Days (6 students) $ /17Q QSB6.7/QSC8.3/QSL9 Tier IV Industrial Qualification This course is a required course for any distributor or dealer technician in order to perform warranty repairs on any Cummins QSB/QSL CM2250 Tier 4i industrial engines built to 2010 EPA/CARB specifications. This is generally the final step in a midrange industrial technician s initial qualification process. After completing the Cummins Virtual College Midrange Library (B/N ) prerequisites, the technician must successfully complete this 5 Day classroom course/ hands-on diagnostic evaluation. The hands on, testing portion is performed on a live engine module and upon successful completion will be granted Qualification status. This is a test of the technician s ability in diagnostics and repair using the latest INSITE software, basic electronics troubleshooting skills and base knowledge of the subject engine and systems. Cummins Virtual College Midrange Library ( ) 4.0 Days (6 students) $ Q QSB6.7 Marine Engine Qual This class is for the marine technician who wishes to become qualified on the QSB6.7 CM2250 marine engine released in the first quarter of Along with the engine qualification, the technician will also be introduced to the SmartCraft 2.5 electronic controls system and the G3 diagnostic tool. This course is a stand-alone course and does not require the technician to be qualified in any previous marine product however B.E.T.T., Insite and a variety of Cummins Virtual College and online training courses are required prerequisites (see smart program guide) Marine Vessel Performance (Cummins Virtual College part # ) Insite Software Diagnostics (Cummins Virtual College part # ) Basic Electrical Theory and Troubleshooting (Cummins Virtual College part # ) Quickserve Online for Service Professionals (Cummins Virtual College part # ) Fuel System Clean Care (Cummins Virtual College part # ) Engine Clean Care (Cummins Virtual College part # ) QSB6.7 Marine Propulsion Introduction (Cummins Virtual College part # ) Vessel Electronics/SmartCraft classroom course 7005/ Days (6 students) $

15 Q ISX15 Mid-Stop Counterbore Ledge Cutting Qual This course was created for the technician already qualified on the ISX/QSX 15 liter engine. Recent issues with the cylinder head to engine block joint/head gasket seal, has resulted in the discovery of potential defects with the midstop Counterbore ledge on some ISX15 cylinder blocks. Machining the Counterbore ledge is the only accepted method of correcting the defect. This course will teach the technician proper tool assembly and inspection along with proper procedure and techniques for precisely machining the mid-stop Counterbore ledge to proper specifications. This course is not mandatory for Cummins ISX qualified technicians. However, if it becomes necessary to repair a Counterbore issue on a ISX15 engine block, a qualified technician MUST perform the repair. If a ISX15 qualified technician has not completed the mid-stop Counterbore machinist qualification course, his/her qualification status will turn yellow. However this will not affect the technician's ability to perform warranty repairs not associated with the Counterbore defect. The technician's status will remain yellow indefinitely or until such time as the technician completes the machinist qualification. 4.0 Days (6 students) $ Q ISX15 NOW Overhaul W/Static Injection Timing This course is designed to teach technicians Cummins National Overhaul Warranty (NOW) practices with regard to NOW Plan Content & NOW inspection & reuse guidelines relating to the ISX15 engine platform. The class has been extended this year to include the new Static Injection Timing process. Completion of the NOW Warranty Certificate will also be covered. 5.0 Days (6 students) $ /24/25/31Q 2013 CM2350 MR/HD Update Qual (NEW) Distributor/Dealer Qualification course on EPA 2013 MidRange and Heavy Duty CM2350 engines. This course is required for full-service level technicians in order to perform warranty repairs on the ISX15, ISX12, ISB6.7 and/or ISL9 CM2350 on-highway engines. Topics include electrical and mechanical sub-systems, exhaust After treatment, including: Diesel Oxidization Catalyst, Diesel Particulate, Selective Catalytic Reduction, On Board Diagnostics, and the new Expert Diagnostic System EPA MR and/or HD CM2250 Technician Qualification (CVC, Classroom & Hands-On) 2010 ISX12 CM2250 Technician Qualification Cummins Virtual Library Courses relative to the EPA 2013 HD & MR CM2350 engine Online EDS training 3.0 Days (6 students) $ NAVQ 2010/2013 CM2350 Update Qual Navistar Only (NEW) This course is required for full-service level Navistar technicians in order to perform warranty repairs on the 2013 Cummins ISX15 CM2350 X101 EPA automotive product. The ISX15 CM2350, introduced January 2013 is the newest EPA compliant on-highway engine. Topics include electrical and mechanical sub-systems, exhaust After treatment, including: Diesel Oxidization Catalyst, Diesel Particulate, Selective Catalytic Reduction, On Board Diagnostics and the new Expert Diagnostic System 2007 EPA ISX15 CM871 Technician Qualification (CVC, Classroom & Hands-On) Cummins Virtual Library Courses relative to the EPA 2013 HD CM2350 engine (see smart program guide) 4.0 Days (6 students) $

16 NUGQ 2013 ISX15 CM2350 NUG Update Qual Navistar Only (NEW) This course is required for New & Untrained technicians who are not full service qualified on 2007, 2010 or 2013 ISX15 Heavy Duty engines. 5-day class will be required for these technicinians order to perform warranty repairs on the 2013 Cummins ISX15 CM2350 X101 EPA automotive product. The ISX15 CM2350, introduced January 2013 is the newest EPA compliant on-highway engine. Topics include electrical and mechanical sub-systems, exhaust After treatment, including: Diesel Oxidization Catalyst, Diesel Particulate, Selective Catalytic Reduction, On Board Diagnostics and the new Expert Diagnostic System 2007 EPA ISX15 CM871 Technician Qualification (CVC, Classroom & Hands-On) Cummins Virtual Library Courses relative to the EPA 2010 HD CM2250 and 2013 HD CM2350 engine (see smart program guide) 5.0 Days (6 students) $ Q ISX12-G CM2180 CNG Engine Qual This course is designed to introduce technicians to the Cummins ISX12-G CM2180 Compressed Natural Gas engine and controls. Topics include Natural Gas safety, Engine and Controls Familiarization, Maintenance guidelines and engine/controls diagnostics. Technicians who successfully complete this course may also qualify for the ISL9 CM2180 CNG engine by completing the necessary Cummins Virtual College courses and the ISX12 CM2250 diesel engine qualification course. Recommend Prerequisites: Natural Gas Vehicle Fuel Delivery Systems (Agility) Course AG-101 ISX12 CM2250 Technician Qualification course (CVC, Classroom & Hands-On) Cummins Virtual Library courses relative to the ISX12-G CM2180 (see smart program guide) 4.0 Days (6 students) $ ISX15 CM570/CM870/CM871 Static Injection Timing Qualification This course is optional for any distributor or dealer technician already qualified on the ISX15 CM570, CM870 and/or CM871 engine. A technician s scorecard will show yellow for this course until they have completed the course. Since this is an optional course, their status will not turn red and their current qualification status will not expire. Their status will turn green upon completion of this course. A technician attending this class must successfully complete the classroom and testing phases of this course. Testing includes a written test and a hands-on qualification. 1.0 Days (3 students) $ /7006 Vessel / SmartCraft 2.2 Electronics SmartCraft 2.2 electronics is the latest in the evolution of CMD engine/vessel control systems. SmartCraft 2.2 is the current electronics system for all Quantum B,C,D,L & M series engines as well as Zeus and Axius propulsion products. This course is designed for Cummins distributor and dealer marine technicians and is required to perform warranty repairs on current Quantum marine products. This class will focus on the architecture of all the systems from SmartCraft 1.0 through to the latest 2.2 architecture. Focus for this class will be on Inboard and sterndrive products that use the DTS and Non-DTS systems in vessel applications. The course will have limited discussion of Zeus/Axius as these systems are covered in more detail in other related classes. This course is also required along with /57Q CMD Midrange & Heavy Duty Marine Qualification for marine dealers to become certified (green profile) for CMD product support. Note: Technicians must complete ALL of the mandatory prerequisites listed below, some prerequisites are separate courses and will require completion for the overall qualification to be applied to a technician s profile. B.E.T.T. - Classroom or CVC (B/N ) INSITE 7.X - Classroom or CVC (B/N ) 2.0 Days $

17 AG-101 Vehicle Fuel Delivery Systems for Natural Gas Powered Vehicles While not a required course for CNG engine qualification, this course is highly recommended as a prequel to the ISL- G and/or ISX12-G CM2180 qualification courses. This course covers extensively the Agility Fuel Delivery System. Agility is the manufacturer of the fuel delivery system used on 90% of the CNG powered vehicles in use today. This course utilizes information and hardware from Agility to help the engine technician understand all aspects of the CNG fueled vehicle. Fuel tank design, safety and maintenance of the OEM side components are discussed. NOTE: This is a half day class and begins at 1:00 pm on the scheduled day..5 Days (6 students) $

18 2013 Cummins Power Generation Program/Course Index Industrial Product PROGRAM NUMBER COURSE DESCRIPTION DAYS COST Q Large Commercial Product $ Q BT (Power Sentry Controls) Transfer Switch. 2.0 $ Q LT/LC ATS Qualification. 3.0 $ /08-14Q OTPC Spec A AMP & OTEC ATS Qual $ Q PowerCommand Control 3200/3201 Qual $ Q InPower Software Qual $ Q PowerCommand Control 2100 Qual 2.0 $ Q OHPC/CHPC Transfer Switch Qual $ Q BTPC Automatic Transfer Switch Qual. 2.0 $ F Cummins Power Generation (Onan) Warranty N/C Q PowerCommand Control 3100 Qual $ /15Q FT-10 Networks Basic & Intermediate Qual. 5.0 $ Q FT-10 Advanced Networks. 5.0 $ Q MCM 3320 Paralleling Control $ /13Q PowerCommand Controls 1.X & 2.X Qual 5.0 $ Q OTEC Transfer Switch & Controls Qual $ /19Q PowerCommand Control 3.3 Qual with Q 3.3 Hydra-Mech Update $ Q NSPS EPA Emissions Performance Standards Qual 2.0 $ Q OT Transfer Switch 1500A Mech $ Q PSI Gas Genset Engine Qual. 3.0 $ Q BTPC (GEZ) A Transfer Switch $ Q DMC 1500 Controls Qualification. 5.0 $

19 2012-XXQ Engine Fundamentals. 5.0 $ XXQ Generator Fundamentals $ XXQ Transfer Switch Fundamentals 5.0 $ XXQ AC Generator Fundamentals. 5.0 $ Q EPA Tier IV Qual 3.0 $ C-177 Fundamentals of Power Generation. 3.0 $ C-500 Insite for PowerGen Technicians (NEW). 2.0 $ C-501 New ATS Product Intro for 2011 (NEW) 1.0 $ C-502* OT-III ATS Controls (Vintage Switchgear) 2.0 $ C-504 Aftermarket Conversions Upgrade. 1.0 $

20 2013 Cummins Power Generation Program/Course Index Consumer Product PROGRAM NUMBER COURSE DESCRIPTION DAYS COST Q RV Gas Full Service Qual $ / Q RV Diesel Full Service Qual $ /14Q Marine Gas & Diesel Full Service Qual $ /18/23Q Commercial Mobil Full Service Qual 5.0 $ Q* ComfortGuard Qual $ Q CPG RS Liquid Cooled Genset Qual $ Q CPG RS Air Cooled Genset Qual $ Q RV HQD Full Service Qual 5.0 $ Q 20kW CMSD Full Service Qual 2.0 $ C-503 Onan/John Deere Marine Engine Qual 5.0 $TBD C-6029 InPower Onan Service Software $ *NOTE: Classes that have traditionally had little or no participation in past years will not be scheduled in However these classes can be added by special request. Special Classes can also be arranged at your location(s) or at the Cummins Power South, LLC Training Center(s) by special request. These classes will be subject to minimum attendance requirements, and available dates. Contact the Tampa Technical Service Center for further details. 20

21 2013 Cummins Power Generation Training Schedule LEGEND: BOLD TEXT = CLASSES HELD IN ATLANTA, GA NORMAL TEXT = CLASSES HELD IN TAMPA, FL JANUARY FEBRUARY Q INPOWER /08-14Q OTEC/OTPC ATS 17 C-500 INSITE for Powergen Q BTPC ATS Q LT/LC ATS Qual Q INPOWER Q OTEC ATS Control 18 C-177 Fundamentals of Powergen MARCH APRIL Q RS AIR Cooled H/S Q PCC3200/3201 Controls Q DMC-1500 MAY JUNE Q RV HQD Full Service Qual Q RV Full Service Gas Q DMC /18/23Q Commercial Mobil Full Service / Q RV Full Service Diesel /15Q FT-10 Basic & Intermediate Ntwks JULY AUGUST Q BTPC (GEZ) A 06 XXXX-XXQ EPA Tier IV Qual /18/23Q Commercial Mobil Full Service Q PCC2101 Controls Q FT-10 Advanced Networks Q PCC3200/3201 Controls 20 XXXX-XXQ EPA Tier IV Qual /13Q PCC 1.x & 2.x Controls Qual. SEPTEMBER OCTOBER 09 XXXX-XXQ Engine Fundamentals 07 XXXX-XXQ Generator Fundamentaos 30 XXXX-XXQ PCC 3.3 w/hydra Update /08-14Q OTEC/OTPC ATS Q OTEC ATS Control 21 XXXX-XXQ Transfer Switch Fundamentals NOVEMBER DECEMBER 04 XXXX-XXQ Engine Fundamentals Q NSPS EPA Emissions Perf 18 XXXX-XXQ Transfer Switch Fundamentals 09 XXXX-XXQ PCC 3.3 w/hydra Update Special Classes: Special Classes, can be arranged at your location or at the Cummins Power South, LLC Training Centers for a nominal fee. The classes will be subject to minimum attendance requirements and available dates. Contact the Technical Service Center at (813) for further details. 21

22 Cummins Power Generation Program/Course Descriptions Q Industrial - Large Commercial Product This program covers power generation sets 20 kw and larger. Specific topics include theory of operation, troubleshooting and repair of Detector Control, Newage generators, and voltage regulators. Technicians will use electrical schematics, meters, and service publications to perform hands-on troubleshooting exercises on live generators. Each participant is required to bring his/her Calibrated CAT IV Meter, PPE, and Proof of formal Electrical Safety training. Mandatory Prerequisites (for Cummins PowerSouth Technicians): CORE Course Program Large Commercial Products Assessment on PGU (CMT0626-EN-TST) 4.0 Days (6 students) $ /08-24Q Industrial - OTPC Spec A Amp & OTEC ATS Qualification The OTPC Automatic Transfer Switch (ATS) has been designed as an upgrade and replacement for the OTIII ATS. This program will focus on the similarities and differences between both of these switches. Specific topics are operation of the microprocessor-based switches and hands-on troubleshooting. Specific information covering the OTEC control module will be covered. Each participant is required to bring his/her Calibrated CAT IV Meter, PPE, and Proof of formal Electrical Safety training. NOTE: Each student MUST bring a laptop computer with InPower software installed. InPower Software (classroom) CORE Course Program OTPC Amp Assessment on PGU (CMT0639-EN-TST) 3.0 Days (6 students) $ Q Industrial - PowerCommand Control 3200/3201 Qualification This course is designed to introduce technicians to the PowerCommand Control 3200 used initially on generator sets powered by the QSK15 QSK45 and QSK60 Quantum engines. Generator set control hardware location and module functions are the primary training objectives. This course also includes an introduction to the GCS module used by Generator OEMs in building G-Drive generator sets. This course will also include the PowerCommand Network module used with the PowerCommand Control 3200, and the paralleling parameter adjustments for both isolated and infinite bus paralleling systems. InPower software and other new service tools will be used during the hands-on Troubleshooting portion of this course. Upon completing the classroom exercises students will participate in a written and hands-on qualification assessment. Each participant is required to bring his/her Calibrated CAT IV Meter, PPE, and Proof of formal Electrical Safety training. NOTE: Each student MUST bring a laptop computer with InPower software installed. Mandatory Prerequisites (for Cummins PowerSouth Technicians): CORE Course Program PCC 3200 Assessment on PGU (CMT0641-EN-TST) InPower Software (classroom) And any one of the following programs QSK45/60 Virtual College CD-ROM (BN ) QSX-15 Engine Virtual College CD-ROM (BN ) 3.0 Days (4 students) $

23 Q Industrial - InPower Software Qualification This program is designed to introduce generator technicians to the electronic service tool InPower. The program will concentrate on software installation on laptop computers, operation of InPower, performing tests, and calibration of power equipment. Most of the program will be instructor-led hands-on tasks. This program will be a prerequisite for many future products. This course is also available on the PGU Web Site. NOTE: Technicians are required to bring a laptop computer that has at least one serial port and Windows XP, or Windows Vista installed. InPower software MUST be purchased prior to class date. Contact Teresa Bradberry at (404) to arrange software purchase 30 days in advance of class. Mandatory Prerequisites (for Cummins PowerSouth Technicians): InPower Assessment on PGU (CMT0129-EN-TST) 2.0 Days (6 students) $ Q Industrial - PowerCommand Control 2100 Qualification This course is designed enable technicians to perform service and repairs on the PowerCommand Control 2100 & 2101 with CAN link(j-1939) communication. The technicians will learn the features and menus, location of generator set control hardware and functionality of control modules. Students will also learn the complete sequencing operation of all of the modes in the PowerCommand Control 2101 operating systems. Installation procedures for generator sets with the PowerCommand Control 2101 will also be discussed. Upon completion of classroom studies, students will participate in hands-on troubleshooting practice. InPower service software and other tools will be used during the hands-on Troubleshooting portion of this course. Upon completion of all of the required classroom exercises, students will participate in a written and hands-on qualification assessment. Each participant is required to bring his/her Calibrated CAT IV Meter, PPE, and Proof of formal Electrical Safety training. NOTE: Each student MUST bring a laptop computer with InPower software installed. InPower Software Qualification Core Course Program 2.0 Days (6 students) $ Q Industrial - OHPC/CHPC ATS Qualification This course will cover the new Closed Transition PowerCommand Automatic Transfer Switch, its options, and the new actuator mechanism. Participants will be performing in-class, and hands-on exercises to complete this course. Each participant is required to bring his/her Calibrated CAT IV Meter, PPE, and Proof of formal Electrical Safety training. NOTE: Each student MUST bring a laptop computer with InPower software installed. InPower Software Qualification OTPC Transfer Switch (classroom) Core Course Program 3.0 Days (6 students) $

24 Q Industrial - BTPC Qualification This course is designed to enable technicians to perform service and repairs on the new PowerCommand Control Bypass Transfer Switch. Lessons will include the Automatic and Bypass switch mechanisms. Hands-On exercises will focus on automatic and manual control of the ATS, racking out the automatic switch and troubleshooting common fault situations. Each participant is required to bring his/her Calibrated CAT IV Meter, PPE, and Proof of formal Electrical Safety training. NOTE: Each student is required to provide his/her own laptop with InPower Software installed. InPower Software (classroom) OTPC Transfer Switch (classroom) CORE Course Program BTPC Assessment on PGU (CMT0692-EN-TST) 2.0 Days (6 students) $ F Cummins Power Generation (Onan) Warranty This program is designed to familiarize Cummins Power Generation/Onan dealers with the methods of handling warranty claims for repairs on all Cummins Power Generation products. 1.0 Day (15 students) N/C Q Industrial - PowerCommand Control 3100 Qualification This course concentrates on installation, operation, adjustment and troubleshooting of the original PowerCommand Control. We will review the menu systems as well as voltage regulator and governor adjustments. Upon completion of the classroom instruction, students will participate in a written and hands-on qualification assessment. QST30 Genset engine CVC (BN ) Core Course Program PCC 3100 Assessment on PGU (CMT0551-EN-TST) 2.0 Days (6 Students) $ /15Q FT-10 Basic & Intermediate Networks (Distributor Only) This course will cover the hardware and software of FT-10 Networks. Subjects discussed will be familiarization, installation, operation and troubleshooting of simple (Plug and Play) Networks, and the use of Lonmaker Integration Tool (trade mark Echelon Corp) to create commissioned networks. A written and hands-on qualification assessment is included. PowerGen Core Course Requirements InPower Service Software Training ( Q) FT-10 Networks (PowerGen University) 5.0 Days (6 Students) $