Review Draft. Mini PCI Specification. Revision 1.0 August 13, 1999 MINI
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1 MINI Mini PCI Specification Revision 1.0 August 13, 1999
2 REVISION REVISION HISTORY DATE 0.9 Review draft 6/1/ Second review draft 8/2/ Another review draft 8/6/ SIG review draft 8/13/99 The PCI Special Interest Group disclaims all warranties and liability for the use of this document and the information contained herein and assumes no responsibility for any errors that may appear in this document, nor does the PCI Special Interest Group make a commitment to update the information contained herein. Contact the PCI Special Interest Group office to obtain the latest revision of the specification. Questions regarding the Mini PCI specification or membership in the PCI Special Interest Group may be forwarded to: PCI Special Interest Group 2575 N.E. Kathryn #17 Hillsboro, Oregon Phone: (inside the U.S.) (outside the U.S.) Fax: [email protected] DISCLAIMER This Mini PCI Specification is provided "as is" with no warranties whatsoever, including any warranty of merchantability, noninfringement, fitness for any particular purpose, or any warranty otherwise arising out of any proposal, specification, or sample. The PCI SIG disclaims all liability for infringement of proprietary rights, relating to use of information in this specification. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted herein. Ethernet is a registered trademark of Xerox Corporation. All other product names are trademarks, registered trademarks, or servicemarks of their respective owners. Copyright 1999 PCI Special Interest Group ii
3 Contents Chapter 1 Introduction 1.1 Overview Motivation Features and Benefits Specification References Administration... 6 Chapter 2 Signal Definition 2.1 PCI Local Bus Specification References System Connector Interface Signals Modem and System Audio Support Mini PCI Exceptions and Differences System Connector Pinout Function-Specific Connectors Communications Support LED Support Chassis Ground Chapter 3 Buses 3.1 Introduction System Connector Function-Specific Connector iii
4 Chapter 4 Electrical Specification 4.1 System Interface Connector Audio Interface Modes Mini PCI Function-Specific Connector LED Voltage and Current Specifications Communications Signal Characteristics and EMC Modem NIC Host System Labeling NIC Performance Considerations PCI Bus Loading MPCIACT# Signal Chapter 5 Mechanical Specification 5.1 Overview Safety Modem Safety NIC Safety I/O Connector Safety Host System Safety Labeling Physical Configuration Mechanical Design Details Type IA Form Factor Type IB Form Factor Type IIA Form Factor Type IIB Form Factor Type IIIA Form Factor Type IIIB Form Factor Type III PCB Details Connector Information System Connectors Type I and Type II System Connector Specifications Type III System Connector Specifications Type I and Type III LAN and Modem I/O Connectors RJ Connectors for Type II Mini PCI Cards Thermal Guidelines...62 iv
5 Chapter 6 Configuration Space Revision Configuration Space Organization Chapter 7 Power Management 7.1 Power Management for Mini PCI Cards VAUX Implementation Industry Specification Definitions and Requirements D3 cold Support No D3 cold Support System Board Supports D3 cold Wake Events Guidelines For Handling Non-Standard 3.3VAUX Transitions VAUX Lost, 3.3V Present VAUX Lost, 3.3V Not Present VAUX Transients Power Consumption Optional PCI Implementations Required on Mini PCI Cards v
6 Figures Figure 1-1: Logical Representation of the Mini PCI Specification... 2 Figure 1-2: Type I/Type III Mini PCI Card in a Notebook Computer... 3 Figure 1-3: Mini PCI and Standard PCI Size Comparison... 4 Figure 2-1: Mini PCI Card System PCI Signal Set... 8 Figure 4-1: System Audio Implementation for All Types Figure 4-2: Example of Single Ended and Differential Audio Signals for Type III Only Figure 5-1: Type I or Type III Mini PCI Card (Sample Installation) Figure 5-2: Type II Mini PCI Card (Sample Installation) Figure 5-3: Type IA Form Factor Figure 5-4: Type IB Form Factor Figure 5-5: Type IIA Form Factor Figure 5-6: Type IIB Form Factor Figure 5-7: Type IIIA Form Factor Figure 5-8: Type IIIB Form Factor Figure 5-9: Type III PCB Form Factor Figure 5-10: Type III PCB, Top Side, Detail A Figure 5-11: Type III PCB, Top Side, Detail B (2X) Figure 5-12: Type III PCB, Bottom Side Figure 5-13: Type III PCB, Bottom Side, Detail C Figure 5-14: Type III PCB, Bottom Side, Detail D (2X) Figure 5-15: Type III PCB, Bottom Side, Detail E Figure 5-16: Type I and Type II System Connector Figure 5-17: Type III System Connector (Shown with Type IIIA Card Inserted) Figure 5-18: Type I and Type III I/O Connectors Figure 5-19: RJ Connector Detail Figure 7-1: 3.3VAUX Always Supported Figure 7-2: D3 cold Support Only When On AC Figure 7-3: Re-establishment of Mini PCI Card Without 3.3VAUX Support Figure 7-4: Loss of 3.3VAUX When 3.3V is Present Figure 7-5: Undefined 3.3VAUX Transitions vi
7 Tables Table 2-1: Mini PCI Sideband Signals...9 Table 2-2: Mini PCI Card Type I/II System Connector Pinout Table 2-3: Mini PCI Card Type III System Connector Pinout Table 2-4: Type I and Type III LAN Connector Pinout Table 2-5: Type I and Type III Modem Connector Pinout Table 3-1: System Connector Specifications Table 3-2: Function-Specific Connector Specifications Table 4-1: System Connector Specifications Table 4-2: Function-Specific Connector Specifications Table 5-1: Function-Specific Connector Specifications Table 5-2: 100-Pin Connector Physical Requirements Table 5-3: 100-Pin Connector Mechanical Performance Specification Table 5-4: 100 Pin Connector Electrical Performance Specification Table 5-5: 100-Pin Connector Environmental Performance Specification Table 5-6: 124-Pin Connector Physical Requirements Table 5-7: 124-Pin Connector Mechanical Performance Specification Table 5-8: 124-Pin Connector Electrical Performance Specification Table 5-9: 124-Pin Connector Environmental Performance Specification Table 5-10: I/O Connector Physical Requirements Table 5-11: I/O Connector Mechanical Performance Specification Table 5-12: I/O Connector Electrical Performance Specification Table 5-13: I/O Connector Environmental Performance Specification Table 5-14: Representative Connector Information Table 7-1: Mini PCI Power Management Exceptions Table 7-2: Command Register Enable Bit vii
8 viii
9 1.1 Overview Chapter 1 Introduction The Mini PCI Specification defines an alternate implementation for small form factor PCI cards referred to in this specification as a Mini PCI Card. This specification uses a qualified sub-set of the same signal protocol, electrical definitions, and configuration definitions as the PCI Local Bus Specification. Where this specification does not explicitly define PCI characteristics, the PCI Local Bus Specification governs. The primary differences between a standard PCI expansion card and a Mini PCI Card are: The form factor of the card and card-system interconnection, that is, the smaller physical size of the Mini PCI Card and the connectors it uses The use of standard sideband signals for audio and communications Support of the CLKRUN# signal defined in the PCI Mobile Design Guide No support for optional JTAG signals, nor for the 64-bit PCI extension defined in the PCI Local Bus Specification 1.2 Motivation The performance characteristics of the PCI local bus, demonstrated in desktop and server systems, make PCI cards desirable in a wide range of systems. Proprietary form factor PCI cards are already commonplace, underscoring the need for a standard to simplify designs, reduce costs, and increase the number of implementation options. This specification defines a standard small-form-factor card (using the 32-bit PCI local bus) that can be used in smaller systems in which standard PCI and Small PCI expansion cards cannot be used due to mechanical system design constraints. Examples of such smaller systems include notebook PCs and docking stations, sealed-case PCs (Net PCs or NCs), and set top boxes integrating communications capabilities. Figure 1-1 is a logical representation of the Mini PCI Specification. 1
10 Mini PCI CARD SYSTEM BUSES PCI AUDIO / AC '97 POWER MGMT SYSTEM INTERFACE Mini PCI COMMUNICATION CENTRIC FUNCTION FUNCTION FUNCTION- SPECIFIC CONNECTOR I/O INTERFACE Figure 1-1: Logical Representation of the Mini PCI Specification MODEM LAN LED 2
11 Figure 1-2 shows a cutaway view of a notebook computer with a Mini PCI Card installed. The illustration shows a conceptual placement of the card. Actual installation location depends on the manufacturer. Figure 1-2: Type I/Type III Mini PCI Card in a Notebook Computer 1.3 Features and Benefits This specification establishes a high-performance local-bus standard for small or restricted mechanical environments. The key features and benefits can be divided into two groups. The first group of benefits comes from the use of an alternate form factor: Upgradeability. Mini PCI Cards are removable and upgradeable with available new technology cards. This allows upgrades to the newest technologies. Where required, it is the system manufacturer s responsibility to provide sufficient notification in the accompanying manual that service should be performed by a qualified technician. Flexibility. A single Mini PCI interface can accommodate various types of communications devices. Therefore, the OEM manufacturer can supply build to order systems (for example, a network interface card instead of a modem or Token Ring instead of Ethernet). Reduced Cost. A standard form factor for small form factor cards makes them more manufacturable, which reduces costs and provides economies-of-scale advantage over custom manufactured form factors. 3
12 Serviceability. Mini PCI Cards can be removed and easily serviced if they fail. Reliability. Mini PCI Cards will be mass produced and, consequently, of higher quality than low-volume custom boards. Software Compatibility. Mini PCI Cards are intended to be fully compatible with existing software drivers and applications developed for standard PCI expansion cards. In addition, it is strongly recommended that all Mini PCI Cards support current industry standards such as the applicable version of the PC XX System Design Guide (currently at version PC 99), Advanced Configuration and Power Interface Specification (ACPI), and other industry initiatives that may be developed in the future. Reduced Size. Mini PCI Cards are smaller than PCMCIA cards, Small PCI cards, and typical daughter boards. This reduced size permits a higher level of integration of data communications devices into notebook PCs, docking stations, sealed-case PCs (NetPCs or NCs), and set top boxes. Figure 1-3 shows a size comparison between the Type I Mini PCI Card and a standard PCI expansion card. Regulatory Agency Accepted Form Factor. Standardization of the Mini PCI Card form factor will permit world wide regulatory agencies to approve Mini PCI communications devices independent of host systems. This significantly reduces cost and risk on the part of systems manufacturers. Mini PCI CARD STANDARD PCI EXPANSION CARD Figure 1-3: Mini PCI and Standard PCI Size Comparison 4
13 The second group of benefits derives from the use of the high-performance PCI local bus: High Performance. The PCI high-performance characteristics include 32-bit data path, full concurrency with the processor and memory subsystem, and hidden (overlapped) central arbitration. Ease of Use. Mini PCI supports full auto-configuration of PCI local bus add-in boards and components. Longevity. Implementing subsystems on the Mini PCI Cards increases system board utility. PCI local buses are processor independent and support multiple families of processors and future generations of processors (by bridges or by direct integration). Flexibility. PCI s full multi-master capability allows any PCI master peer-to-peer access to any PCI master/target. Data Integrity. PCI provides parity on both data and address and allows implementation of robust client platforms. Power Management. Consideration for mobile systems power requirements, PCI bus power management, and clock run protocol support. 1.4 Specification References This specification should be used in conjunction with the following specifications and documents (which were at the corresponding version numbers at the time of writing): PCI Local Bus Specification, Revision 2.2 PCI Bus Power Management Interface Specification, Revision 1.1 PCI Mobile Design Guide, Version 1.1 Audio Codec 97 Component Specification, Revision 2.1 PC Card Standard Electrical Specification, Revision April 1998 ISO/IEC ANSI IEEE Standard Supplement to ANSI/IEEE Document 802.3u ISO/IEC ANSI IEEE Standard Design considerations should adhere to the guidelines established in the applicable revision of the PC XX System Design Guide (currently at version PC 99). 5
14 1.5 Administration This document is maintained by the PCI SIG. The PCI SIG, an unincorporated association of members of the microcomputer industry, was established to monitor and enhance the development of the PCI local bus. SIG membership is available to all applicants within the microcomputer industry. Benefits of membership include: Ability to submit specification revisions and addendum proposals Participation in specification revisions and addendum proposals Automatically receive revisions and addenda Voting rights to determine the Steering Committee membership Vendor ID number assignment PCI technical support PCI support documentation and materials Participation in SIG sponsored trade show suites and events, conferences, and other PCI local bus promotional activities Participation in the compliance program including participation at the PCI Compliance Workshops and the opportunity to be included in the PCI Integrator s List For information on how to become a SIG member or on obtaining PCI local bus documentation, please contact: PCI Special Interest Group 2575 N.E. Kathryn #17 Hillsboro, Oregon Phone: (Inside the U.S.) (Outside the U.S.) Fax: [email protected] Internet: 6
15 2.1 PCI Local Bus Specification References Chapter 2 Signal Definition The Mini PCI Card system interface implements the following: A qualified sub-set of the signals required by a PCI interface. Bridging is supported but must be implemented without the LOCK# signal. Some optional PCI signals. A number of additional sideband signals. Because the Mini PCI Card system interface is implemented with a supply voltage (Vcc) of 3.3 volts, and the bus interface signals are 3.3 volts, there is no requirement that the Mini PCI Card implement a 5 volt tolerant bus interface architecture. The Mini PCI signal set can be divided into three sub-sets: PCI interface PCI power management Sideband Sideband signals provide audio and communications support. 7
16 2.2 System Connector Interface Signals The Mini PCI Card PCI interface signal sub-set is defined in Figure 2-1. ADDRESS & DATA INTERFACE CONTROL ERROR REPORTING ARBITRATION SYSTEM REQUIRED PINS AD[31::00] C/BE[3::0]# PAR FRAME# TRDY# IRDY# STOP# DEVSEL# IDSEL SERR# PERR# REQ# GNT# CLK RST# Mini PCI CARD OPTIONAL PINS INTA# INTB# CLKRUN# PME# INTERRUPTS POWER MANAGEMENT Figure 2-1: Mini PCI Card System PCI Signal Set The signals follow the specifications as defined in Chapter 2 of the PCI Local Bus Specification. All signal directions are specified with respect to the system board. Mini PCI power management consists of the following: PCI power bus management signals PME# and 3.3VAUX as defined in the PCI Bus Power Management Interface Specification, with the exceptions noted in Chapter 7 of this document CLKRUN# as defined in the PCI Mobile Design Guide This specification does not require that the system board implement Mobile PCI s clock run. If clock run is not implemented on the system board, the clock run pin on the system connector must be terminated low on the system board. This specification does require that the Mini PCI Card implement clock run functionality. Functionality does not allow for terminating the CLKRUN# pin to ground or through a pull-down resistor to indicate that the Mini PCI Card cannot tolerate a stopped or slowed clock. If the Mini PCI Card cannot tolerate the clock stopping or slowing, the Mini PCI Card must implement the clock run protocol and indicate that the clock cannot be stopped according to the Mobile PCI Design Guide. Only if the Mini PCI Card can tolerate the clock being stopped or slowed at any time without notification and the Mini PCI Card will never need to restart the clock, can the Mini PCI Card implement clock run as a no connect. Clock run cannot be implemented with a static pull-down or repetitive pulse circuit. The protocol must be supported or the implementation must be insensitive to clock stopping or slowing down. Telephony audio support is provided by the SYS_AUDIO_IN, SYS_AUDIO_OUT, and the MOD_AUDIO_MON pins. Future modem support is available using the Audio Codec 97 Component Specification interface. 8
17 These signals are shown in Table 2-1. All signal directions are specified with respect to the system board. Table 2-1: Mini PCI Sideband Signals Signal Group Signal Direction Description Power Management Support AC-link Support 3.3VAUX Output Auxiliary 3.3Vcc support for PME# CLKRUN# Input/Output Control signal for PCI CLK. Used to stop or start the PCI clock for power management purposes. Also used to indicate the requirement for re-starting the clock or indicating that the PCI function cannot tolerate stopping the PCI clock. PME# Input Control signal indicating a power management event has occurred. MPCIACT# Input Mini PCI function active. Intended to indicate, when low, that the Mini PCI Card is in a communicating state requiring full system performance; for example, a software modem in the off hook state. AC_SYNC Output Audio Codec 97 AC_SDATA_IN Input Audio Codec 97 This corresponds to the SDATA_INx pin of the AClink specification where "x" is 0, 1, 2 or 3. It is the responsibility of the system designer to properly connect the AC_SDATA_IN pin to the correct SDATA_IN pin of the system. If the system requires that the codec on the Mini PCI Card be a primary codec, then the system must hook the AC_SDATA_IN pin to SDATA_IN0 on the system board. If the system requires that the codec on the Mini PCI Card be a secondary codec, the system must hook the AC_SDATA_IN pin to the proper SDATA_INy pin on the system board where "y" is 1, 2, or 3. 9
18 Table 2-1. Mini PCI Sideband Signals (continued) Signal Group Signal Direction Description AC_BIT_CLK Input/Output Audio Codec 97 AC-link Support AC_ CODEC_ID0#, AC_CODEC_ID1# Output Audio Codec 97 Used to assign the Mini PCI AC, AMC, or MC codec to the correct primary or secondary codec address. The system board manufacturer sets these bits based on the connection of AC_SDATA_IN to its respective SDATA_INx pin. A logic high voltage should be tied to the Wake voltage of the Mini PCI Card (3.3VAUX or 3.3V if 3.3VAUX is not used) Connection ID1 ID0 SDATA_IN0 0 0 SDATA_IN1 0 1 SDATA_IN2 1 0 SDATA_IN3 1 1 Note that the pins are logically TRUE when low. AC_SDATA_OUT Output Audio Codec 97 AC_RESET# Output Audio Codec 97 Audio Support AUDIO_GND Output Analog ground for line level audio Phoneline Interface LAN Interface MOD_AUDIO_MON Input Modem audio monitor SYS_AUDIO_IN Input Telephony audio support SYS_AUDIO_OUT Output Telephony audio support SYS_AUDIO_IN_GND1 Input Return for SYS_AUDIO_IN SYS_AUDIO_OUT_GND1 Output Return for SYS_AUDIO_OUT TIP1 Input/Output Analog phoneline interface for modems RING1 Input/Output Analog phoneline interface for modems See Table 2-4 for signal Input/Output LAN and LAN LED assignments 1 connections Analog Power VCC5VA1 Output 5 volt power for analog voice circuits A number of pins are defined as RESERVED. These pins are reserved for future expansion and must not be connected on the Mini PCI Card or the host platform. 1 Available on system connector in Type III form factor only. 10
19 The signals denoted Audio Codec 97 constitute audio support as defined in the Audio Codec 97 Component Specification. The host platform support of AC link signals is optional. If AC link signals are supported, the host platform may need to terminate, with weak pulldowns or pullups as required by the system board chipset, the AC_BIT_CLK and AC_SDATA_IN signals to cover instances where the Mini PCI Card is not present or where it does not support AC link. Host platforms not supporting AC-link shall terminate the following signals to ground with less than or equal to 10 kohm termination: AC_RESET#, AC_BIT_CLK, AC_SYNC, and AC_SDATA_OUT. Host platforms not supporting AC-link shall terminate the following signals to Wake voltage with less than or equal to 100 kohm termination: AC_CODEC_ID0# and AC_CODEC_ID1#. Interrupt support is indicated by PCI interrupts INTA# and INTB#. PCI 66 MHz bus clock support is provided by M66EN. The PCI interrupts and M66EN are defined in Chapter 2 of the PCI Local Bus Specification. As a system board device, Mini PCI interrupt support implements some of the latitude afforded system board devices in interrupt assignments as defined in the PCI Local Bus Specification, Section Modem and System Audio Support The MOD_AUDIO_MON signal supports Pulse Width Modulation (PWM) modem call progress monitoring. Implementation of the MOD_AUDIO_MON (Modem Audio Monitor) is defined in the PCMCIA PC Card Standard Electrical Specification, Section The MOD_AUDIO_MON signal is required for data/fax (non-voice) only modem implementations. However, this signal is optional for the purposes of call progress monitoring in voice/data/fax modem implementations. The definitions for SYS_AUDIO_IN (system audio input from the Mini PCI Card) and SYS_AUDIO_OUT (system audio output to the Mini PCI Card) are line-level audio signals intended to support modem speakerphone type implementations. These signals are required for voice/data/fax modem implementations. These signals are optional for data/fax only modem implementations. Examples are shown in Figures 4-1 and 4-2. The electrical parameters of SYS_AUDIO_IN and SYS_AUDIO_OUT can be found in Chapter 4 of this document. The Type III Mini PCI form factor has two additional signals, SYS_AUDIO_IN_GND and SYS_AUDIO_OUT_GND, which may be used to support different audio implementations. Chapter 4 describes these different implementations. 2.3 Mini PCI Exceptions and Differences Mini PCI differs from the PCI Local Bus Specification in the following ways: While the PCI Local Bus Specification defines 5V, 3.3V, and dual voltage add-in cards, Mini PCI supports only a 3.3V signaling environment. Therefore, there are no VI/O pins defined, and no connector keying. The main Vcc logic supply is 3.3V. 5V is available, but limited to 100 ma Total power consumption from all sources is limited to 2.0 W. The 5V supply defined for Type I, II and III Mini PCI Cards is limited to 100 ma. The VCC5VA defined for Type III only Mini PCI Cards (filtered audio 5V supply) is limited to 100 ma. The 5V and VCC5VA supply are not the same supply and cannot be connected on the Mini PCI Card. See Table 4-1 for more information regarding VCC5VA. 11
20 3.3VAUX is limited to 200 ma in D3 states with PME enabled and to less than 5 ma in D3 states when PME is not enabled. In D0, D1, and D2 states, it is acceptable for wake event capable Mini PCI applications to consume up to 375 ma of 3.3VAUX current. PCI 64-bit bus expansion is not supported. Maximum connector pin current capacity is 500 ma. +12V and -12V supplies are not implemented. Uninitialized (D0 uninitialized) current is limited to 70 ma rather than the 10 W afforded a standard PCI expansion card. Caching is not supported. Since a Mini PCI Card is discovered through normal IDSEL and configuration read sequences, the PRESENT pins are not required or supported. Some interrupt routing latitude, typically reserved for the system board, is allocated to the Mini PCI Card. Power management is required. The LOCK# signal is not supported. Mini PCI is 3.3V signaling only. 12
21 2.4 System Connector Pinout The pin list in Table 2-2 shows system connector pinout for Type I and Type II cards. The pin list in Table 2-3 shows the system connector pinout for Type III cards. Table 2-2: Mini PCI Card Type I/II System Connector Pinout Pin Signal Pin Signal Pin Signal Pin Signal 1 INTB# 2 5V 51 SERR# 52 STOP# 3 3.3V 4 INTA# 53 GROUND V 5 RESERVED 6 RESERVED 55 PERR# 56 DEVSEL# 7 GROUND 8 3.3VAUX 57 C/BE[1]# 58 GROUND 9 CLK 10 RST# 59 AD[14] 60 AD[15] 11 GROUND V 61 GROUND 62 AD[13] 13 REQ# 14 GNT# 63 AD[12] 64 AD[11] V 16 GROUND 65 AD[10] 66 GROUND 17 AD[31] 18 PME# 67 GROUND 68 AD[09] 19 AD[29] 20 RESERVED 69 AD[08] 70 C/BE[0]# 21 GROUND 22 AD[30] 71 AD[07] V 23 AD[27] V V 74 AD[06] 25 AD[25] 26 AD[28] 75 AD[05] 76 AD[04] 27 RESERVED 28 AD[26] 77 RESERVED 78 AD[02] 29 C/BE[3]# 30 AD[24] 79 AD[03] 80 AD[00] 31 AD[23] 32 IDSEL 81 5V 82 RESERVED_WIP 2 33 GROUND 34 GROUND 83 AD[01] 84 RESERVED_WIP 2 35 AD[21] 36 AD[22] 85 GROUND 86 GROUND 37 AD[19] 38 AD[20] 87 AC_SYNC 88 M66EN 39 GROUND 40 PAR 89 AC_SDATA_IN 90 AC_SDATA_OUT 41 AD[17] 42 AD[18] 91 AC_BIT_CLK 92 AC_CODEC_ID0# 43 C/BE[2]# 44 AD[16] 93 AC_CODEC_ID1# 94 AC_RESET# 45 IRDY# 46 GROUND 95 MOD_AUDIO_MON 96 RESERVED V 48 FRAME# 97 AUDIO_GND 98 GROUND 49 CLKRUN# 50 TRDY# 99 SYS_AUDIO_OUT 100 SYS_AUDIO_IN 2 Work in progress by Mini PCI Working Group System Connector Sub Group. 13
22 Note that the Type III system connector is a superset of the Type I and II connectors. The signal list and layout in Table 2-3 starting at pin 17 is equivalent to pin 1 in Table 2-2. The overlapping signal region is shaded in Table 2-3. Table 2-3: Mini PCI Card Type III System Connector Pinout Pin Signal Pin Signal Pin Signal Pin Signal 1 TIP 2 RING V 64 FRAME# Key Key 65 CLKRUN# 66 TRDY# 3 8PMJ PMJ SERR# 68 STOP# 5 8PMJ PMJ GROUND V 7 8PMJ PMJ PERR# 72 DEVSEL# 9 8PMJ PMJ C/BE[1]# 74 GROUND 11 LED1_GRNP 12 LED2_YELP 75 AD[14] 76 AD[15] 13 LED1_GRNN 14 LED2_YELN 77 GROUND 78 AD[13] 15 CHSGND 16 RESERVED 79 AD[12] 80 AD[11] 17 INTB# 18 5V 81 AD[10] 82 GROUND V 20 INTA# 83 GROUND 84 AD[09] 21 RESERVED 22 RESERVED 85 AD[08] 86 C/BE[0]# 23 GROUND VAUX 87 AD[07] V 25 CLK 26 RST# V 90 AD[06] 27 GROUND V 91 AD[05] 92 AD[04] 29 REQ# 30 GNT# 93 RESERVED 94 AD[02] V 32 GROUND 95 AD[03] 96 AD[00] 33 AD[31] 34 PME# 97 5V 98 RESERVED_WIP 4 35 AD[29] 36 RESERVED 99 AD[01] 100 RESERVED_WIP 4 37 GROUND 38 AD[30] 101 GROUND 102 GROUND 39 AD[27] V 103 AC_SYNC 104 M66EN 41 AD[25] 42 AD[28] 105 AC_SDATA_IN 106 AC_SDATA_OUT 43 RESERVED 44 AD[26] 107 AC_BIT_CLK 108 AC_CODEC_ID0# 45 C/BE[3]# 46 AD[24] 109 AC_CODEC_ID1# 110 AC_RESET# 47 AD[23] 48 IDSEL 111 MOD_AUDIO_MON 112 RESERVED 49 GROUND 50 GROUND 113 AUDIO_GND 114 GROUND 51 AD[21] 52 AD[22] 115 SYS_AUDIO_OUT 116 SYS_AUDIO_IN 53 AD[19] 54 AD[20] 117 SYS_AUDIO_OUT GND 118 SYS_AUDIO_IN GND 55 GROUND 56 PAR 119 AUDIO_GND 120 AUDIO_GND 57 AD[17] 58 AD[18] 121 RESERVED 122 MPCIACT# 59 C/BE[2]# 60 AD[16] 123 VCC5VA VAUX 61 IRDY# 62 GROUND 3 8PMJ = 8 position modular jack connector pin, hereinafter referred to as RJ45 (see IEC 603-7:1990), see Table 2-4 for details. 4 Work in progress by Mini PCI Working Group System Connector Sub Group. 14
23 2.5 Function-Specific Connectors Communications Support This section describes the 8 position modular jack LAN connector, hereinafter referred to as RJ45 (see IEC 603-7:1990), support for the Mini PCI Type I and Type III Cards only because Type II Cards have built in RJ connectors. Those RJ connector pinouts must be in compliance with the following specifications: ISO/IEC ANSI IEEE Standard Supplement to ANSI/IEEE Document 802.3u ISO/IEC ANSI IEEE Standard Table 2-4 shows Type I and Type III LAN connector pinout. Table 2-4: Type I and Type III LAN Connector Pinout I/O Conn LAN Type RJ45 (8PMJ) Type III System Connector Pin 5 10 BASE-T Token Ring Pin Pin 5 1 LED1_GRNP LED1_GRNP LED1_GRNP 11 2 LED1_GRNN LED1_GRNN LED1_GRNN 13 3 CHSGND CHSGND CHSGND 15 4 Not used RJ45 termination Optionally terminated 5 Not used RJ45 termination Optionally terminated RD- RD- TX Not used RJ45 termination RX Not used RJ45 termination RX RD+ RD+ TX TD- TD- Optionally terminated 11 TD+ TD+ Optionally terminated 12 Not used Not used Not used LED2_YELP LED2_YELP LED2_YELP LED2_YELN LED2_YELN LED2_YELN 14 5 Due to the high frequencies on the LAN signals, Type III implementations shall not use both an I/O connector and a system connector for LAN wiring. The Type III card and host systems supporting Type III cards must be configured for only one connector, either an I/O connector or a system connector, but not both. Using both connectors will have an adverse affect on LAN performance and reliability. Host systems shall designate which form of connection is available on the host system and only incorporate Mini PCI Cards with matching configurations. 15
24 Table 2-5 shows the pinout for the Type I and Type III modem connector. Table 2-5: Type I and Type III Modem Connector Pinout Pin # Signal Description 1 RING RING is one conductor of the wire pair comprising the local loop. 2 TIP TIP is one conductor of the wire pair comprising the local loop. Usually the more positive of the two conductors. Type II modem Cards will have built-in RJ connectors whose pinouts must be in compliance with each country s regulatory agency specifications as discussed in Section LED Support In addition to the standard LAN signal support, the Mini PCI implementation can support two LED devices in support of LAN functionality only. These LED devices can also be used in supporting LAN diagnostics which may be implementation specific. The Mini PCI Card generates and drives or sinks the LED device current as defined in Section The LED device interface is not functional through the system connector, but is supported in the LAN function-specific connector as shown in Table 2-4. It is intended that one LED device be green. The second LED may be yellow, orange, or amber. The LED devices are driven by the signals LEDx-yyyz where: x is the number 1 or 2 LED device. yyy indicates the color (YEL for yellow in this implementation). z indicates the DC polarity: N for sinking current into the pin, and P for sourcing current out of the pin. As Table 2-4 shows, these signals then become LED1_GRNN and LED1_GRNP for the green LED device and LED2_YELN and LED2_YELP for the yellow LED device. There is no standard convention for the implementation of LEDs for Token Ring or Ethernet. Therefore, LED functionality for the two LEDs for Token Ring and Ethernet is left undefined. Vendors are free to implement the two LEDs as they choose Chassis Ground The signal CHSGND is a chassis ground contact and is connected on the Mini PCI Card through a mounting hole on Type I and Type II cards and via a spring contact clip on Type III cards (as illustrated in Chapter 5). 16
25 3.1 Introduction Chapter 3 Buses In addition to the PCI bus, Mini PCI provides for implementing several technologies which may be enumerated as buses for discussion purposes as illustrated in Figure 1-1. The buses used in a Mini PCI Card implementation consist of combinations of the following: The PCI local bus An audio bus A power management bus LAN (Ethernet and Token Ring) buses A modem bus Existing specifications define the implementations of these functional buses. 17
26 3.2 System Connector Table 3-1 summarizes the appropriate specifications regarding the buses implemented in the Mini PCI Card system connector. Table 3-1: System Connector Specifications Signals Bus Implementation Governing Specification INTA#, INTB#, C/BE[0::3]#, STOP#, DEVSEL#, IDSEL, CLK, RST#, AD[00::31], REQ#, GNT#, PAR, PERR#, SERR#, M66EN, IRDY#, TRDY#, FRAME# PCI PCI Local Bus Specification, Chapter 3 PME#, 3.3VAUX Power management PCI Bus Power Management Interface Specification CLKRUN# Power management PCI Mobile Design Guide AC_SYNC, AC_SDATA_IN, AC_SDATA_OUT, AC_BIT_CLK, AC_CODEC_ID0#, AC_CODEC_ID1#, AC_RESET# MOD_AUDIO_MON, SYS_AUDIO_OUT, SYS_AUDIO_IN, SYS_AUDIO_OUT_GND 6 SYS_AUDIO_IN_GND 6 AUDIO_GND AC-link support System audio Audio Codec 97 Component Specification These audio signals are implementation specific. Refer to Chapter 4 of this specifications for characteristics. TIP 6, RING 6 Modem Specific to country s regulatory agency specifications 8PMJ1-8 6 LAN Refer to Table 3-2 for governing specifications 6 Available on system connector in Type III form factor only 18
27 3.3 Function-Specific Connector Table 3-2 summarizes the appropriate specifications regarding the buses implemented in the Mini PCI Card function-specific connector. Table 3-2: Function-Specific Connector Specifications Signals Bus Implementation Governing Specification RD-, RD+, TD-, TD+ Ethernet ISO/IEC ANSI IEEE Standard Supplement to ANSI/IEEE Document 802.3u TX-, TX+, RX-, RX+ Token Ring ISO/IEC ANSI IEEE Standard TIP, RING Modem Specific to country s regulatory agency specifications LED1_GRNP, LED1_GRNN, Local area network support LED2_YELP, LED2_YELN Implementation specific RJ45 termination Local area network support Technology specific CHSGND Local area network support Chassis ground 19
28 20
29 4.1 System Interface Connector Chapter 4 Electrical Specification The electrical characteristics of each bus specified in this specification are implemented according to the relevant bus specification as shown in Table 4-1. An exception exists for Mini PCI with regard to the implementation of the PCI bus CLK signal. The PCI Local Bus Specification requires that the CLK signal be 2.5 inches in length on the PCI card. This length is reduced to 25.4 mm ±2.5 mm (1.0 inch ±0.1 inches) for the Mini PCI Card and must be routed to only one load. This deviation from the PCI Local Bus Specification requires that the system board design be responsible for clock/data timing. All other characteristics of the CLK signal are as defined in the PCI Local Bus Specification. Table 4-1: System Connector Specifications System Connector Signals Bus Implementation Governing Specification INTA#, INTB#, C/BE[0::3]#, STOP#, DEVSEL#, IDSEL, CLK, RST#, AD[00::31], REQ#, GNT#, PAR, PERR#, SERR#, M66EN, IRDY#, TRDY#, FRAME# PCI PCI Local Bus Specification, Chapter 4 PME#, 3.3VAUX Power management PCI Bus Power Management Interface Specificiation CLKRUN# Power management PCI Mobile Design Guide MPCIACT# Power management and general purpose Refer to Section 4.5 for more information. AC_SYNC, AC_SDATA_IN, AC_SDATA_OUT, AC_BIT_CLK, AC_ CODEC_ID0#, AC_CODEC_ID1#, AC_RESET# AC-link support Audio Codec 97 Component Specification 21
30 Table 4-1: System Connector Specifications (continued) System Connector Signals Bus Implementation Governing Specification TIP 7, RING 7 Modem Specific to country s regulatory agency specifications. Refer to Section for specific wiring ground rules. 8PMJ1-8 7 LAN Refer to Table 4-2 for governing specifications System Audio System Audio Signal Voltage Range Impedance Test Conditions SYS_AUDIO_OUT SYS_AUDIO_IN 700 mv RMS Nominal 1000 mv RMS Max 700 mv RMS Nominal 1000 mv RMS Max Mini PCI Card termination impedance: 50 kω minimum System source impedance: 600 Ω, maximum Mini PCI Card source impedance: 600 Ω, maximum System termination impedance: 50 kω, minimum 300 Hz-3.4 khz ±1 db 300 Hz-3.4 khz ±1 db MOD_AUDIO_MON Refer to the PC Card Electrical Specification, Section for specification of the electrical characteristics of this signal AUDIO_GND Connected to system board audio ground SYS_AUDIO_OUT_GND 7 SYS_AUDIO_IN_GND 7 VCC5VA 7 Return signal for SYS_AUDIO_OUT. This may be used as a ground or may be used as a return for differentially receiving SYS_AUDIO_OUT. See Figure 4-1. Return signal for SYS_AUDIO_IN. This may be used as a ground or may be used as a return for differentially receiving SYS_AUDIO_IN. See Figure Volts ±5%, 100 ma maximum. Used primarily for voice circuit on modem card but may be used where quiet analog supply is needed. Voltage is supplied by system board to Type III Mini PCI Card. VCC5VA power return signal is AUDIO_GND. 7 Available on system connector in Type III form factor only. 22
31 4.1.1 Audio Interface Modes Three interconnect options are provided for the analog audio interface signals. The signals may be connected in a single-ended fashion as shown in Figure 4-1 for all cards; or, as in Figure 4-2 for Type III cards only. The signals may also be connected in a quasi-differential fashion as shown in Figure 4-2 for Type III cards only. The implementation permits any combination of single-ended/differential system/mini PCI Card configurations. HOST AUDIO SUBSYSTEM SYS_AUDIO_OUT AUDIO_GND SYS_AUDIO_IN Figure 4-1: System Audio Implementation for All Types Mini PCI CARD 23
32 SINGLE ENDED AUDIO IMPLEMENTATION SYS_AUDIO_OUT SYS_AUDIO_OUT_GND HOST Mini PCI AUDIO SUBSYSTEM TYPE III CARD SYS_AUDIO_IN HOST AUDIO SUBSYSTEM SYS_AUDIO_IN_GND DIFFERENTIAL AUDIO IMPLEMENTATION SYS_AUDIO_OUT SYS_AUDIO_OUT_GND SYS_AUDIO_IN SYS_AUDIO_IN_GND Mini PCI TYPE III CARD Figure 4-2: Example of Single Ended and Differential Audio Signals for Type III Only 4.2 Mini PCI Function-Specific Connector The functional buses of Mini PCI consist of local area network support for Ethernet and Token Ring implementations, LED indicator support, and modem support. Table 4-2 lists the specifications governing the operation of these buses. 24
33 Table 4-2: Function-Specific Connector Specifications Signals Bus Implementation Governing Specification RD-, RD+, TD-, TD+ Ethernet ISO/IEC ANSI IEEE Standard ANSI/IEEE Document 802.3u TX-, TX+, RX-, RX+ Token Ring ISO/IEC ANSI IEEE Standard TIP, RING LED1_GRNP, LED1_GRNN, LED2_YELP, LED2_YELN Modem Local area network support As described in Section of this specification RJ45 termination Local area network support Technology specific CHSGND Local area network support Chassis ground LED Voltage and Current Specifications LED1_GRNP and LED2_YELP output signals are intended to provide a current limited supply voltage to system-mounted LED indicators. These signals shall provide one of the following: 5 V ±5% through a series resistance of 422 ohms ±1% 3.3 V ±5% through a series resistance of 187 ohms ±1% LED1_GRNN and LED2_YELN output signals are active low and are intended to drive system-mounted LED indicators. These signals shall be capable of sinking to ground a minimum of 9.0 ma. The specifications listed in Table 4-2 provide approximately 7.0 ma of LED current assuming a typical forward voltage for the LED of Vf(typ) = +2.0 V dc. 4.3 Communications Signal Characteristics and EMC Mini PCI Cards shall be tested and certified to the applicable standards for telecommunications devices per each country s regulations. Some examples of regulatory standards writing bodies and applicable standards are: ACA Australian Communications Authority (Australia) TS 002 and TS 004 IC Industry Canada (Canada) CS-03 Issue 8 and IEES-003 JATE Japan Authority for Telecommunications Equipment (Japan) Blue Book FCC Federal Communications Commission (United States of America) 47 CFR Parts 15 and 68 CTR21 Common Technical Regulation 21 CENELEC European Committee for Standards Electrical (European) EN55022 and EN IEC International Electrotechnical Commission(International) CISPR 22 25
34 VCCI Voluntary Control Council for Interference by Information Technology Equipment It is the host system manufacturer's responsibility to ensure that the complete system/card combination complies with the applicable country s regulations Modem NIC Mini PCI Cards shall comply with the electromagnetic compatibility (EMC) requirements applicable per each country s regulations. Country specific requirements may include limits on Out of Band Noise (lower frequency emissions near the transmitted signal band), radiated and conducted emissions, immunity and susceptibility. As with modems, Mini PCI Card NICs shall comply with the electromagnetic compatibility (EMC) requirements applicable per each country s regulations Host System Host systems designed to receive Mini PCI Cards shall comply with the EMC requirements per each country s regulations in relation to the I/O signals. Country specific requirements may include limits on Out of Band Noise (lower frequency emissions near the transmitted signal band), radiated and conducted emissions, immunity and susceptibility. The I/O modem cable itself can degrade the Out of Band Noise performance if proper care is not exercised in the routing path within the system. The physical proximity of the cable to certain high frequency and high current switching elements (such as the microprocessor) can significantly affect results. As a general rule, the cable should be kept as short as possible and should be routed in such a way as to minimize its proximity to the high radiation sources within the system. If shielding becomes necessary, make sure the shield does not violate the TNV insulation and isolation requirements. The host system manufacturer shall ensure that the fully assembled system, including the modem and cable, complies with the Out of Band Noise emissions and Electromagnetic Compatibility requirements. Compliance should be confirmed by measuring the emissions level with respect to the particular national requirements of the receiving country. System designers should take care to minimize the possibility of electromagnetic interference (EMI) coupling onto the Tip and Ring signals. This should include careful consideration in the frequency range from 4 khz to 10 MHz, where additional noise coupled to the signal path may impair the modem s ability to comply with the type approval requirements. As with the Out of Band Noise, EMI performance can be degraded by the cable. This can be caused by energy induced into the cable from circuit elements which are in close proximity as well as energy from the Mini PCI Card itself. The same guidelines outlined for the Out of Band Noise applies to minimizing EMI. Compliance should be confirmed by measuring the emissions level with respect to the particular national requirements of the receiving country. 26
35 NIC performance can be severely impacted by EMI coupled onto the signal paths. It is recommended that the signal paths be designed to meet the electrical attributes described in EIA/TIA 568-A and TSB-36 for Category 5 cabling. NIC cable shielding shall be optional and is determined based on the individual system requirements. For systems with relatively long cables, it may become necessary to shield the cable in order to meet EMI requirements. The presence of a shield can affect the impedance and return loss of the cable and, therefore, shall be factored into the overall cable design. It is recommended that the shield be connected to the chassis ground of the system. Pin 3 of the 14 pin I/O connector shall be connected to chassis ground through one or more of the mounting holes on the Type I and II Mini PCI Cards and through the system connector spring arm on the Type III Mini PCI Cards. Pin 3 shall be available for grounding of the shield, if desired Labeling In cases where the Mini PCI Card is not user accessible, approval labels for the card may need to appear on the host platform with a note on the label stating that the approvals apply to the card and not the host system. The card may also be required to bear some safety, telecom, and EMC approval markings depending on the requirements of the receiving country. It is the responsibility of the host system manufacturer to ensure that the labeling is affixed in accordance with local regulations NIC Performance Considerations NIC performance can be severely impacted by the design of the signal paths. Whether the NIC signals are routed through the host system board or a cable, one of the most important NIC performance considerations is the characteristic impedance of the conductors. If the conductor impedance does not closely match that of the Telecommunications Outlet (TO) and onboard PHY, reflections will occur which can cause significant performance reduction. Under severe mismatch conditions, complete loss of connectivity can occur. A properly designed transmission path should present an impedance of 100 ohms, ±15% in the frequency range 1 MHz to 100 MHz. The signal path construction is critical to controlling this impedance. A NIC cable may be constructed in many different ways but, as a general rule, the cable should meet the electrical attributes described in EIA/TIA 568-A and TSB-36 for Category 5 cabling. In the case of a twisted pair cable, the wire gauge, insulation, and twist parameters affect the cable impedance. With flex cable construction, the strip line constants such as trace width, trace spacing, and dielectric thickness control the cable impedance. Insertion loss of the NIC signal path including connectors should be equal to or better than an equivalent length of Category 5 cable. Refer to EIA/TIA 568-A Section Refer to EIA/TIA 568-A Annex B, ANSI/IEEE and ANSI X clause 11 for more details on methods and techniques for measuring this parameter. Crosstalk is an unwanted signal coupled, either capacitively or inductively, from one signal path to another. The NIC signal path should be designed to minimize crosstalk. Refer to EIA/TIA 568-A and ANSI X for crosstalk requirements and test methods. Although termination of the unused NIC pairs is implementation specific, it is recommended that they be terminated. The purpose of termination is to reduce the noise 27
36 and crosstalk coupled from the unused pairs onto the used pairs. Methods for termination include: 100 ohm resistor placed across the pair and left floating RC network from each conductor to ground RC network from each conductor to a termination plane It is recommended that the use of stubs (un-terminated lengths of signal path) be avoided. Stubs cause signals to be reflected back from the far end of the stub and can cause a significant reduction in NIC performance. A stub cannot be properly terminated without excessively attenuating the output signal. The presence of a shield around the NIC signals can affect the impedance and return loss of the signal path and, therefore, shall be factored into the overall signal path design. It is recommended that the shield be connected to the chassis ground of the system. Pin 3 of the 14 pin I/O connector shall be connected to chassis ground through one or more of the mounting holes on the Type I and II Mini PCI Cards and through the system connector spring arm on the Type III Mini PCI Cards. Pin 3 shall be available for grounding of the shield, if desired. The NIC signal paths are part of the network adapter interface and can impact network performance. Therefore, NIC performance should be verified to be compliant with characteristics and templates described in ANSI X clause 9 (and those clauses of ANSI/IEEE that are appropriate for the technologies supported by the Mini PCI NIC) when installed in the host system. 4.4 PCI Bus Loading The PCI bus loading is defined in the PCI Local Bus Specification. 4.5 MPCIACT# Signal MPCIACT#, Mini PCI function active, is intended to indicate, when low, that the Mini PCI Card is in a communicating state requiring full system performance. This signal is optional for systems and shall be used to prevent system suspend and limit CPU clock throttling where necessary. MPCIACT# is required for all Mini PCI Cards implementing functions that have critical system performance requirements, such as software modem, or that have critical times where the Mini PCI function cannot tolerate system suspend. This signal should be active whenever the PCI function requires maximum system performance, or requires that the system not enter any suspended state. Typically, a modem would activate this signal when the modem is in an off hook state. This signal is not necessary for Mini PCI Cards where means to guarantee maximum system performance are either unnecessary or are provided through some other means. This signal is an open drain/collector signal with a V ol max of 0.8V with an I ol max of 5 ma. The Mini PCI Card shall be tolerant of 5V pullup on this pin. The Mini PCI Card may use a pullup on this pin as long as the V ol max at I ol max is maintained and the pullup is tied to 3.3V. The pullup shall not be tied to 3.3VAUX or 5V. The system board may pull this signal to 3.3V or 5V as required as long as the pullup resistance is greater than V/5 ma. 28
37 The Mini PCI Card shall not source more than 10 µa from MPCIACT# in the suspended state (3.3V and 5V are off). The maximum leakage current into this output, when not asserted (high state), shall be 40 µa. The leakage current shall be measured with the output tied to +5.5Vdc over the full temperature range of the Mini PCI Card. 29
38 30
39 5.1 Overview Chapter 5 Mechanical Specification This specification was created to define Mini PCI Cards for systems in which a standard PCI expansion card cannot be used due to mechanical system design constraints. The specification defines three form factors: Type I and Type II are single 100-pin connector interfaces; Type III is a single 124-pin connector interface. The Type I and Type II Mini PCI Cards use one miniature stacking connector. The Type III Mini PCI Card uses a card-edge type connector similar to the SO-DIMM type. 5.2 Safety The specifications governing the mechanical and electrical safety requirements (for example, creepage and clearance requirements) for modem and network interface cards may include those in Table 5-1. Bus Implementation Table 5-1: Function-Specific Connector Specifications Governing Specifications Ethernet ISO/IEC ANSI IEEE Standard Supplement to ANSI/IEEE Document 802.3u Token Ring ISO/IEC ANSI IEEE Standard Modem Specific to country s regulatory agency specifications Mini PCI Cards shall be tested and certified to comply with the applicable international safety standards for telecommunications devices per each country s regulations. Some examples of regulatory standards writing bodies and applicable standards are: CSA Canadian Standards Association (Canada) CAN/CSA C22.2 No. 950 CENELEC European Committee for Standards Electrical (European) EN IEC International Electrotechnical Commission (International) IEC60950 JATE Japan Authority for Telecommunications Equipment (Japan) Blue Book UL Underwriters Laboratories, Inc. (United States of America) UL
40 Note: It is the Mini PCI Card manufacturer s responsibility to ensure that the Mini PCI Card complies with the applicable country s current regulations. It is the host system manufacturer's responsibility to ensure that the complete system/card combination complies with the applicable country s current regulations Modem Safety Mini PCI Cards shall comply with the safety requirements applicable per each country s regulations. Some examples of safety specifications are IEC60950, UL1950 / CSA C22.2 No. 950, and EN The Mini PCI Card shall provide, within the Mini PCI Card form factor envelope dimensions defined in this chapter, sufficient electrical insulation to meet all applicable insulation and spacing (creepage/clearance distance) requirements when the Mini PCI Card is installed in the host system. Insulation and spacing requirements may include: 2.0 mm clearance and 2.5 mm creepage between Telecom Network Voltage (TNV) circuitry and ground. A single layer of insulation between TNV and ground of at least 0.4 mm thick. Two layers of insulation between TNV and ground, each layer being able to withstand 1500 VAC dielectric voltage. (A six-week temperature cycling test and 100% dielectric test may also be required unless a 2.0 mm clearance and 2.5 mm creepage distance is maintained between TNV circuitry and the edge of the insulation.) Three or more layers of insulation separating TNV from ground, each combination of two layers being able to withstand 1500 VAC dielectric voltage (A six-week temperature cycling test and 100% dielectric test may also be required unless a 2.0 mm clearance and 2.5 mm creepage distance is maintained between TNV circuitry and the edge of the insulation.) A specific area of concern is the spacing (creepage/clearance distance) at the seams or openings in the card insulator. Also, care should be taken to ensure that the fit of the card in the host allows for sufficient spacing to other components in the system. Reduced spacing to the card insulator may increase the risk of compromising the insulator integrity. If a Mini PCI Card is intended to be sold into a country that requires (via NRTL) UL1950 /CSA C22.2 No. 950, TNV protection against overvoltage, a means for the Mini PCI Card to comply shall be provided on the Mini PCI Card itself. The Mini PCI Card may need to include one or more of the following for compliance: A fusible link to prevent damage and flame A flame enclosure An external line cord with a minimum conductor size of 26 AWG Warnings or special instructions in the user information NIC Safety For combination network adapter/modem cards, the NIC signals shall be considered equipment voltage and shall be separated or insulated from the modem TNV circuitry. 32
41 The accidental insertion of the RJ11 telephone cable into the NIC s 8-pole modular connector is also a potential safety concern. It is recommended the system manufacturer provide a cautionary label discouraging the connection of a TNV RJ11 into the NIC s RJ45 connector. It is also recommended the NIC manufacturer test for conformance with IEC and other applicable standards in the event of a connector mismatch fault condition I/O Connector Safety Where an RJ11 I/O connector is required, it is recommended that it: Comply with the dimensions and physical characteristics as specified in Part 68, Subpart F of the FCC rules and Industry Canada - CS-03, Part III Be a UL Listed or UL Recognized Communication Circuit Accessory Be CSA Certified in accordance with CSA C22.2 No Comply with the requirements of UL1950/CSA C22.2 No. 950 Where an RJ45 I/O connector is required, it is recommended that it: Comply with the dimensions and physical characteristics as specified in ISO/IEC 8877 Be a UL Listed or UL Recognized Communication Circuit Accessory Be CSA Certified in accordance with CSA C22.2 No Comply with the requirements of UL1950 /CSA C22.2 No. 950 Where a 2-position or 14-position I/O connector is required, it is recommended that it: Be a UL Listed or UL Recognized Communication Circuit Accessory Be molded of plastics rated UL 94V-2 or less flammable when tested to UL 94 Be CSA Certified in accordance with CSA C22.2 No Comply with the requirements of UL1950 /CSA C22.2 No Host System Safety Host systems designed to receive a Mini PCI Card shall comply with the safety requirements per each country s regulations in relation to the Tip and Ring signal paths. This is to assist in achieving regulatory agency approval of the Mini PCI Card independent of the host system. Mini PCI Card modem Tip and Ring signals shall be classified as TNV and, as such, shall comply with all applicable country regulations. Spacing and isolation between Tip and Ring signals and all other non-tnv signals (including power and ground planes) shall be kept great enough to pass each country s safety regulations. The internal Tip and Ring conductors that connect the Mini PCI Card to the RJ11 on the outside of the host system shall be of a pass through design with no series filtering elements and no added components which could affect the Mini PCI approval status. A 33
42 simple cable with only a connector at each end is the most straightforward approach to meet this requirement. The internal Tip and Ring conductors shall comply with the applicable regulatory requirements in the countries where the cable is intended for use. Some requirements may be included in FCC Part 68, CS-03 Part 1 and UL1950 / CSA C22.2 No Tip and Ring signal conductors shall withstand surge and over-voltage currents defined in each country s safety regulations. This implies that the appropriate cable and trace size and cable and trace material shall be selected to ensure this compliance. The conductors shall be appropriately sized to avoid excessive heating under fault conditions and to ensure that no safety hazard is presented. It is recommended that internal Tip and Ring conductors have a cross-section equal to or greater than 26 AWG. Smaller conductors may be used. Testing should always be done to ensure product safety and compliance. If testing is required, the internal Tip and Ring conductors shall be tested as part of the overall host system Labeling In cases where the Mini PCI Card is not user accessible, approval labels for the Mini PCI Card may need to appear on the host platform with a note on the label stating that the approvals apply to the Mini PCI Card and not the host system. The Mini PCI Card may also be required to bear some safety, telecom, and EMC approval markings depending on the requirements of the receiving country. It is the responsibility of the host system manufacturer to ensure that the labeling is affixed in accordance with local regulations. 34
43 5.3 Physical Configuration There are two basic Mini PCI Card physical configurations. The Type I/Type III Mini PCI Card is intended to support cards not placed at the outer edge of the host system (Figure 5-1). I/O connectors are mated to the Type I and Type III Mini PCI Card by a cable and header scheme. Figure 5-1: Type I or Type III Mini PCI Card (Sample Installation) 35
44 The Type II Mini PCI Card is intended to support cards placed at the outer edge of the host system. The RJ11 and RJ45 connectors are placed directly on the Mini PCI Card as shown in Figure 5-2. Figure 5-2: Type II Mini PCI Card (Sample Installation) The Type III Mini PCI Card is intended for very thin profile designs. The Type III card is similar to the Type I card in that I/O connectors may be mated to a cable and header scheme. Because of the Type III s larger pin count and voltage isolation key, designers may choose to connect to modem interfaces via the system connector and system board wiring. See Figure 5-1 for a sample installation. 5.4 Mechanical Design Details This section includes mechanical design details for each type of card. The figures in this section illustrate the form factors for each type of card. The A and B suffixes designate a difference in the size of each assembly. The alternate I/O connector region in each form factor is a designated location for any I/O connector other than those defined in this specification. Acceptable alternate I/O connectors include cellular or ISDN connectors, for example. 36
45 5.4.1 Type IA Form Factor The Type IA form factor supports a card that is not placed at the outer edge of the host system. The form factor for Type IA differs from that of Type IB in that Type IA has a greater Z dimension or height. The form factor for Type IA is further characterized by the following guidelines: All dimensions are in millimeters, unless otherwise specified. All dimension tolerances are ±.25 mm, unless otherwise specified. Dimensions marked with an asterisk (*) are overall envelope dimensions and include space allowances for insulation to comply with regulatory and safety requirements. Insulating material shall not interfere with or obstruct mounting holes or grounding pads. Although Figure 5-3 illustrates a Type IA configuration with both a modem and a LAN connector, acceptable configurations are for modem only, LAN only, and LAN and modem combinations (as shown). The location of each connector remains the same for each configuration. The Alternate I/O Connector Region is space on the Mini PCI Card that is designated for the location of any alternate or auxiliary I/O connectors. If no alternate or auxiliary connectors are required on a design, then the space can be used for standard component placement. 37
46 1.0 MAX 7.5 MAX* 3 ± MAX* 5.7 ±.05 PIN MAX* 32.6 ±.05 ø.90 ±.05 THRU NON PLATED 3 2X 64 ± SYSTEM CONNECTOR 3X CHASSIS GND BOTH SIDES TIED TOGETHER WITH VIAS PIN 1 ALTERNATE I/O CONNECTOR ø 1.60 ±.05 THRU NON PLATED 70 ±.5* MODEM PIN 1 PIN 1 LAN 5.5 SQ 2.8 MAX* 4.7 MAX* 39 ±.05 6 SQ Figure 5-3: Type IA Form Factor 24 ø 3.5 CLEARANCE AROUND HOLE.05 ø3.00 ± THRU.02 NON PLATED COMPONENT KEEPOUT AREA BOTH SIDES 38
47 5.4.2 Type IB Form Factor The Type IB form factor supports a card that is not placed at the outer edge of the host system. The form factor for Type IB differs from that of Type IA in that Type IB has a smaller Z dimension or height. The form factor for Type IB is further characterized by the following guidelines: All dimensions are in millimeters, unless otherwise specified. All dimension tolerances are ±.25 mm, unless otherwise specified. Dimensions marked with an asterisk (*) are overall envelope dimensions and include space allowances for insulation to comply with regulatory and safety requirements. Insulating material shall not interfere with or obstruct mounting holes or grounding pads. Although Figure 5-4 illustrates a Type IB configuration with both a modem and a LAN connector, acceptable configurations are for modem only, LAN only, and LAN and modem combinations (as shown). The location of each connector remains the same for each configuration. The Alternate I/O Connector Region is space on the Mini PCI Card that is designated for the location of any alternate or auxiliary I/O connectors. If no alternate or auxiliary connectors are required on a design, then the space can be used for standard component placement. 39
48 1.0 MAX 5.5 MAX* 3 ± MAX* 5.7 ±.05 PIN MAX* 32.6 ±.05 ø.90 ±.05 THRU NON PLATED 3 2X 64 ± SYSTEM CONNECTOR 3X CHASSIS GND BOTH SIDES TIED TOGETHER WITH VIAS PIN 1 ALTERNATE I/O CONNECTOR ø 1.60 ±.05 THRU NON PLATED 70 ±.5* MODEM PIN 1 PIN 1 LAN 5.5 SQ 2.8 MAX* ± MAX* 6 SQ Figure 5-4: Type IB Form Factor 24 ø 3.5 CLEARANCE AROUND HOLE.05 ø3.00 ± THRU.02 NON PLATED COMPONENT KEEPOUT AREA BOTH SIDES 40
49 5.4.3 Type IIA Form Factor The Type IIA form factor supports a card that is placed at the outer edge of the host system. The form factor for Type IIA differs from that of Type IIB in that Type IIA has a greater Z dimension or height. The form factor for Type IIA is further characterized by the following guidelines: All dimensions are in millimeters, unless otherwise specified. All dimension tolerances are ±.25 mm, unless otherwise specified. Dimensions marked with an asterisk (*) are overall envelope dimensions and include space allowances for insulation to comply with regulatory and safety requirements. Insulating material shall not interfere with or obstruct mounting holes or grounding pads. Although Figure 5-5 illustrates a Type IIA configuration with both a modem and a LAN connector, acceptable configurations are for modem only (RJ11 only), LAN only (RJ45 only), and LAN and modem combinations (both RJ11 and RJ45 populated as shown). The location of each connector remains the same for each configuration. When designing a Type II Mini PCI Card with a single external I/O connector, the unpopulated connector volume, the surface of which is defined vertically by the Mini PCI Card printed circuit board outline, is owned by the Mini PCI Card. The unpopulated connector volume that is outside the defined vertical surface is owned by the host system manufacturer. The Alternate I/O Connector Region is space on the Mini PCI Card that is designated for the location of any alternate or auxiliary I/O connectors. If no alternate or auxiliary connectors are required on a design, then the space can be used for standard component placement. 41
50 2.7 MAX MAX* 1.0 MAX ± MAX* 5.7 ±.05 PIN MAX* 32.6 ±.05 SYSTEM CONNECTOR 19 ø.90 ±.05 THRU NON PLATED PIN 1 2X 64 ± ALTERNATE I/O CONNECTOR ø 1.60 ±.05 THRU NON PLATED 78 ±.5* 5.5 SQ RJ11 RJ45 w/leds ±.25 6 SQ SHIELDED SHIELDED ± ø 3.5 CLEARANCE AROUND HOLE 3X CHASSIS GND BOTH SIDES TIED TOGETHER WITH VIAS.05 ø3.00 ± THRU.02 NON PLATED PANEL CUTOUT 39 ± ±.25 RJ45 w/leds RJ11 SHIELDED SHIELDED MAX* COMPONENT KEEPOUT AREA BOTH SIDES 14.5 ± Figure 5-5: Type IIA Form Factor
51 5.4.4 Type IIB Form Factor The Type IIB form factor supports a card that is placed at the outer edge of the host system. The form factor for Type IIB differs from that of Type IIA in that Type IIB has a smaller Z dimension or height. The form factor for Type IIB is further characterized by the following guidelines: All dimensions are in millimeters, unless otherwise specified. All dimension tolerances are ±.25 mm, unless otherwise specified. Dimensions marked with an asterisk (*) are overall envelope dimensions and include space allowances for insulation to comply with regulatory and safety requirements. Insulating material shall not interfere with or obstruct mounting holes or grounding pads. Although Figure 5-6 illustrates a Type IIB configuration with both a modem and a LAN connector, acceptable configurations are for modem only (RJ11 only), LAN only (RJ45 only), and LAN and modem combinations (both RJ11 and RJ45 populated as shown). The location of each connector remains the same for each configuration. When designing a Type II Mini PCI Card with a single external I/O connector, the unpopulated connector volume, the surface of which is defined vertically by the Mini PCI Card printed circuit board outline, is owned by the Mini PCI Card. The unpopulated connector volume that is outside the defined vertical surface is owned by the host system manufacturer. The Alternate I/O Connector Region is space on the Mini PCI Card that is designated for the location of any alternate or auxiliary I/O connectors. If no alternate or auxiliary connectors are required on a design, then the space can be used for standard component placement. 43
52 1.0 MAX 5.5 MAX* 3.5 MAX* 5.7 ±.05 PIN MAX* 32.6 ± X 64 ± ±.05 SYSTEM CONNECTOR PIN 1 ø.90 ±.05 THRU NON PLATED ALTERNATE I/O CONNECTOR ø 1.60 ±.05 THRU NON PLATED 78 ±.5* 5.5 SQ RJ11 RJ45 w/leds ±.25 6 SQ SHIELDED SHIELDED 2.8 MAX* 2.7 MAX* ± ± Figure 5-6: Type IIB Form Factor ø 3.5 CLEARANCE AROUND HOLE 3X CHASSIS GND BOTH SIDES TIED TOGETHER WITH VIAS ø 3.00 ± THRU NON PLATED COMPONENT KEEPOUT AREA BOTH SIDES ±.13 PANEL CUTOUT 34.3 ±.25 RJ11 RJ45 w/leds SHIELDED
53 5.4.5 Type IIIA Form Factor MAX* The Type IIIA form factor supports a card that is not placed at the outer edge of the host system. The form factor for Type IIIA differs from that of Type IIIB in that Type IIIA has a larger Y dimension. The form factor for Type IIIA is further characterized by the following guidelines: All dimensions are in millimeters, unless otherwise specified. All dimension tolerances are ±.15 mm, unless otherwise specified. Dimensions marked with an asterisk (*) are overall envelope dimensions and include space allowances for insulation to comply with regulatory and safety requirements. Insulating material shall not interfere with or obstruct mounting holes or grounding pads. Although Figure 5-7 illustrates a Type IIIA configuration with both a modem and a LAN connector, acceptable configurations are for modem only, LAN only, and LAN and modem combinations (as shown). The location of each connector remains the same for each configuration CONNECTOR PIN PIN 1 MODEM (64.7) MAX. EXTENSION MAX* LAN Mini PCI CARD PIN 1 MAXIMUM COMPONENT & INSULATOR HEIGHT 64.2 PIN (55.8) 1.4 MAX* 2.4 MAX* 1.6 TYP. SYSTEM BOARD 4 +.4/-.1 5 TYP. Figure 5-7: Type IIIA Form Factor 45
54 5.4.6 Type IIIB Form Factor MAX* The Type IIIB form factor supports a card that is not placed at the outer edge of the host system. The form factor for Type IIIB differs from that of Type IIIA in that Type IIIB has a smaller Y dimension. The form factor for Type IIIB is further characterized by the following guidelines: All dimensions are in millimeters, unless otherwise specified. All dimension tolerances are ±.15 mm, unless otherwise specified. Dimensions marked with an asterisk (*) are overall envelope dimensions and include space allowances for insulation to comply with regulatory and safety requirements. Insulating material shall not interfere with or obstruct mounting holes or grounding pads. Although Figure 5-8 illustrates a Type IIIB configuration with both a modem and a LAN connector, acceptable configurations are for modem only, LAN only, and LAN and modem combinations (as shown). The location of each connector remains the same for each configuration CONNECTOR PIN PIN 1 MODEM (64.7) MAX. EXTENSION MAX* LAN Mini PCI CARD PIN 1 MAXIMUM COMPONENT & INSULATOR HEIGHT PIN 1 (49.45) 1.4 MAX* 2.4 MAX* 1.6 TYP. SYSTEM BOARD 4 +.4/-.1 5 TYP. Figure 5-8: Type IIIB Form Factor 46
55 5.4.7 Type III PCB Details TYPE IIIA = 48.8 TYPE IIIB = (3.75) Since the Type III form factor uses a card edge connector, the following drawings provide the printed circuit board (PCB) details required to fabricate a Type III Card. The Type III PCB is characterized by the following guidelines: All dimensions are in millimeters, unless otherwise specified. All dimension tolerances are ±.15 mm, unless otherwise specified. Edge contact pads (see Figure 5-15) on the top and bottom of PCB shall be electroless gold plating 0.05 µm Min. over electroless NI plating 2 µm Min. Figure 5-9 shows the Type III PCB form factor. Insulating material shall not interfere with or obstruct mounting holes or grounding pads. The EMC grounding pads shall have a conductive finish and be non-corrosive with the latch arms. See Figure 5-11 and Figure 5-14 for more information MAX. PIN MODEM 4.15 PIN 1 DATUM A LAN DETAIL A CIRCUIT AREA (TOP SIDE) PIN 1 PIN 123 2X ±.05 DETAIL B TYPE IIIA = MAX. TYPE IIIB = MAX. Figure 5-9: Type III PCB Form Factor 2.40 MAX 1.40 MAX 1.00 ±
56 Figure 5-10 shows some detail from the top side of the Type III PCB. (DATUM A) NOTE 1: 2.50 MM MIN MIN CLEARANCE MUST BE MAINTAINED BETWEEN TNV CIRCUITS AND LOW VOLTAGE CIRCUITS MIN SEE NOTE ± ± 0.10 Figure 5-10: Type III PCB, Top Side, Detail A FULL R 3.20 MIN. SEE NOTE 1. 48
57 Figure 5-11 shows some additional detail from the top side of the Type III PCB. EMC GROUND PAD NOTE 1: ADD 1.50 MM ADDITIONAL MINIMUM CLEARANCE FOR TNV CIRCUITS MIN SEE NOTE MAX 0.38 MAX 2.00 ± MIN SEE NOTE 1. Figure 5-11: Type III PCB, Top Side, Detail B (2X) 5.00 ±
58 Figure 5-12 shows the bottom side of the Type III PCB. PIN 2 (4.15) 2X FULL R (DATUM A) 48 DETAIL E DETAIL C CIRCUIT AREA (BOTTOM SIDE) Figure 5-12: Type III PCB, Bottom Side PIN 124 2x 4.00 ± 0.10 DETAIL D 2x 2.00 ±
59 Figure 5-13 shows some details from the bottom side of the Type III PCB NOTE 1: 2.50MM MIN. CLEARANCE BETWEEN TNV CIRCUITS AND LOW VOLTAGE CIRCUITS. (DATUM A) Figure 5-13: Type III PCB, Bottom Side, Detail C 4.60 MIN. SEE NOTE 1 51
60 Figure 5-14 shows final details of the bottom side of the Type III PCB MIN. SEE NOTE 1. EMC GROUND PAD THIS IS A NO COMPONENT AREA AND ONLY EMC GROUND NET ALLOWED 2.00 ± MAX. COMPONENT AREA BOTTOM SIDE NOTE 1: ADD 1.50 MM ADDITIONAL MINIMUM CLEARANCE FOR TNV CIRCUITS MAX Figure 5-14: Type III PCB, Bottom Side, Detail D (2X) 1.00 SEE NOTE MIN MIN. SEE NOTE 1. 52
61 Figure 5-15 shows contact finger detail for the Type III PCB. 0.25MAX 0.80 ± ± ± 0.05 Figure 5-15: Type III PCB, Bottom Side, Detail E 53
62 5.5 Connector Information This section describes the different types of connectors used by the three Mini PCI Cards. The connector types are system, I/O, and RJ System Connectors This section explains the system connector requirements for Types I, II, and III Mini PCI Cards Type I and Type II System Connector Specifications The system connector for Type I and Type II consists of a 100 pin stacking type connector as shown in Figure The Amp position.6 mm Free Height plug or equivalent is located on the host system board. The Amp position.6 mm Free Height receptacle or equivalent is located on the Mini PCI Card. The overall stack height of the connector assembly is 4 mm as determined by the plug. Detailed dimensions should be obtained from the connector manufacturer. Other connector stack heights are available from the connector manufacturers. 54
63 POSITION NO (.012) 29.4 POSITION NO (.035) 6.0 (.236) A A 0.9 (.035) SECTION "A" - "A" (GROUD POSITION) NOTE (.024) TYP. B B 0.9 (.035) 6.0 (.236) 0.6 (.024) 2 PIC. 0.9 (.035) SECTION "B" - "B" (SIGNAL POSITION) 0.15 (.006) TYP. 6.2 (.244) 2.4 (.094) Note: 1) Ground contacts are used for signals and not as ground contacts. Figure 5-16: Type I and Type II System Connector 3.25 (.128) 55
64 Table 5-2 shows the 100 pin connector physical requirements. Table 5-2: 100-Pin Connector Physical Requirements Parameter Specification Connector Housing High temperature plastic 94V-0 Contacts: Receptacle Contacts: Plug Contact Finish: Receptacle Contact Finish: Plug Copper alloy Copper alloy Gold over nickel Gold over nickel Table 5-3 lists the 100 pin connector mechanical performance specifications. Durability Table 5-3: 100-Pin Connector Mechanical Performance Specification Parameter Total mating force Specification 50 cycles not exceeding 20 milliohms increase in contact resistance 90.0 N maximum Table 5-4 lists the 100 pin connector electrical performance specifications. Table 5-4: 100 Pin Connector Electrical Performance Specification Parameter Contact Resistance Insulation Resistance Dielectric Withstanding Voltage Capacitance Specification 55 milliohms maximum (initial) per contact 500 MΩ maximum (initial), 100 MΩ minimum (final) 0.2 kv AC for 1 minute between adjacent circuits Current Rating Voltage Rating 5 pf 1 khz per contact 0.5 A per contact 50 V AC per contact Table 5-5 lists the100 pin connector environmental performance specifications. Table 5-5: 100-Pin Connector Environmental Performance Specification Parameter Specification Operating Temperature -40 C to 85 C Thermal Shock Mixed Flowing Gas Test Reference of Amp Product Specification Reference of Amp Product Specification
65 Type III System Connector Specifications The system connector for Type III consists of a 124-pin card edge type connector that is similar to the SO-DIMM type. The Amp position 0.8 mm socket or equivalent is located on the host system board. Detailed dimensions should be obtained from the connector manufacturer. Figure 5-17 shows the Type III system connector with a Type IIIA card inserted _ P. C. BOARD OUTER LINE PIN MECHANICAL KEY CENTER LINE 2 PIN DETAIL A 55 C L (64.7) (LATCH MOVE AREA) (SLOT WIDTH) 0.8 PITCH X 60 SPCS = 48 C L 0.8 PITCH X 60 SPCS = PIN 0.85+_ /-.1 (55.8) 123 PIN Figure 5-17: Type III System Connector (Shown with Type IIIA Card Inserted) 57
66 Table 5-6 shows the 124 pin connector physical requirements. Table 5-6: 124-Pin Connector Physical Requirements Parameter Specification Connector Housing High temperature plastic 94V-0 Contacts: Receptacle Copper alloy Contact Finish: Receptacle Gold over nickel Table 5-7 lists the 124 pin connector mechanical performance specifications. Durability Table 5-7: 124-Pin Connector Mechanical Performance Specification Parameter Total mating force Specification 50 cycles not exceeding 20 milliohms increase in contact resistance 51.5 N (5.3 Kgf) maximum Table 5-8 lists the 124 pin connector electrical performance specifications. Table 5-8: 124-Pin Connector Electrical Performance Specification Parameter Contact Resistance Insulation Resistance Dielectric Withstanding Voltage Capacitance Current Rating Voltage Rating Specification 55 milliohms maximum (initial) per contact 500 MΩ maximum (initial), 100 MΩ minimum (final) 0.2 kv AC for 1 minute between adjacent circuits 5 pf 1 khz per contact 0.5 A per contact 50 V AC per contact Table 5-9 lists the 124 pin connector environmental performance specifications. Table 5-9: 124-Pin Connector Environmental Performance Specification Parameter Operating Temperature -40 C to 85 C Thermal Shock Mixed Flowing Gas Test Specification Reference of Amp Product Specification Reference of Amp Product Specification
67 5.5.2 Type I and Type III LAN and Modem I/O Connectors The LAN connector consists of a 14 pin wire/flex circuit to board type connector. The modem connector consists of a 2 pin wire/flex circuit to board type connector. The Molex series or equivalent is located on the Mini PCI Card. The Molex series mates with either the Molex (wire) connector or the Molex (flex circuit) connector. Detailed dimensions should be obtained from the connector manufacturer. Figure 5-18 shows Type I and III I/O connectors. CKT NO.1 FITTING NAIL (PITCH) 1.25 (PITCH) A C L D (A) C Y WAFER B X X 0.4 Z C L 1.4 NOTE 1. Z PIN SECT. Z-Z NOTE 3. Y NOTE E D C B A ENG.NO. CKT. Notes: 1. Locking window: one place for two and three circuit connectors and two places for more than three circuit connectors. 2. Misalignment of solder tail and fitting nail V from surface Upper direction 0.05 max. Lower direction 0.15 max. 3. Applies to even numbered circuit connectors. V Figure 5-18: Type I and Type III I/O Connectors 59
68 Table 5-10 shows the I/O connector physical requirements for Types I and II. Table 5-10: I/O Connector Physical Requirements Parameter Specification Connector Housing PPHS 94V-0 Contacts Contact Finish Phosphor Bronze Gold over nickel Table 5-11 shows the I/O connector mechanical performance specifications for Types I and II. Durability Table 5-11: I/O Connector Mechanical Performance Specification Parameter Total mating force Specification 30 cycles not exceeding 20 milliohms increase in contact resistance 2.1 N maximum per circuit Table 5-12 shows the I/O connector electrical performance specifications for Types I and II. Table 5-12: I/O Connector Electrical Performance Specification Parameter Contact Resistance Insulation Resistance Dielectric Withstanding Voltage Current Rating Voltage Rating Specification 20 milliohms maximum (initial) per contact 100 MΩ minimum 0.25 kv AC for 1 minute between adjacent circuits 1.0 A per contact 125 V AC per contact Table 5-13 shows the I/O connector environmental performance specifications for Types I and II. Table 5-13: I/O Connector Environmental Performance Specification Parameter Specification Operating Temperature -40 C to 85 C 60
69 5.5.3 RJ Connectors for Type II Mini PCI Cards The following list defines the characteristics of the RJ connectors for the Type II Mini PCI Card. Both connectors have the locking tabs in the up position. The RJ45 is available in shielded and unshielded configurations. The RJ11 is also available in shielded and unshielded configurations. Figure 5-19 illustrates both connectors in the shielded configuration. The outside dimensions of the RJ11 and the RJ45 are the same. The RJ45 supports LEDs. It is recommended that the RJ connectors be through hole. If surface mount RJ connectors are used, the retention force of the RJ connector to the Mini PCI Card should be comparable to the retention force of a "through hole" RJ connector to the Mini PCI Card. The surface mount electrical contacts shall be designed such that the contact solder joints shall maintain reliable contact through the normal mating and unmating with the RJ cable. The RJ11 and RJ45 interface dimensions shall comply with FCC Part 68, Subpart F. X Z Y Figure 5-19: RJ Connector Detail Table 5-14 shows representative connector part numbers from several suppliers. Connector Table 5-14: Representative Connector Information Suppliers AMP Amphenol Molex RJ RJHS-7040-F RJ11 w/shield RJHS-7K40-F RJ45 w/shield RJHS-5K84-F X Y Z The part numbers may differ depending on design requirements. 61
70 5.6 Thermal Guidelines The Mini PCI Card manufacturer and system manufacturer must adhere to the following thermal guidelines in order to be compliant with this specification: The total system side power consumption of the Mini PCI Card must not exceed 2.0 W. The total system side power must be spread out relatively uniformly over the Mini PCI Card in order to avoid hot spots. The recommended maximum density of power dissipated is W/cm 2 per side. The maximum ambient temperature of the air surrounding the non-powered Mini PCI Card (internal system temperature) shall not exceed 65 C. The maximum rise in ambient temperature must not exceed 15 C while running at maximum power. Note: Additional heat beyond the 2.0 W of power consumption listed above may be generated by the Mini PCI Card's I/O circuitry due to modem line conditions in the approved countries. For example, TBR21 states a modem may dissipate as much as 2.4 W additional (40 V drop at 60 ma). If the Mini PCI Card requires additional thermal management in order to stay within the aforementioned criteria, the Mini PCI Card manufacturer must coordinate with the system manufacturer to achieve a final solution. 62
71 6.1 Configuration Space Organization Chapter 6 Configuration Space The Mini PCI Configuration Space implementation is that of a standard Type 00 header. Since Mini PCI Cards are required to implement PCI bus power management, the Capabilities Support Bit, bit 4 in the PCI Status Register at offset 06h in the PCI Configuration Space, is set (1). The Capabilities Pointer at PCI Configuration Space offset 34h, which is used to point to the first Capabilities List data structure, is valid and nonzero. PCI bus power management and the Power Management Capabilities Data Structure are defined in the PCI Bus Power Management Interface Specification. It is strongly recommended that the Mini PCI Card power management implementation include the PCI Bus Power Management Interface Specification s data registers for reporting device state DC power consumption and thermal dissipation. 63
72 64
73 7.1 Power Management for Mini PCI Cards Chapter 7 Power Management The Mini PCI Card implements power management as defined in the following specifications: PCI Bus Power Management Interface Specification PCI Mobile Design Guide PC Card Standard Electrical Specification Differences between the specifications and the Mini PCI Card power management specification are noted in Table 7-1. PCI Specification PCI Bus Power Management Interface Specification Table 7-1: Mini PCI Power Management Exceptions Parameter D0 uninitialized current PCI Value Mini PCI Value Mini PCI Reference 10 W W PC Card Standard Electrical Specification PCI Bus Power Management Interface Specification PCI Bus Power Management Interface Specification Maximum 3.3VAUX current with PME enabled and PowerState bits set to state D3 Maximum 3.3VAUX current in states D0, D1, and D2 for cards supporting D3 cold wake events 375 ma 200 ma PC Card Standard Electrical Specification 375 ma 375 ma PCI Bus Power Management Interface Specification 65
74 Table 7-1: Mini PCI Power Management Exceptions (continued) PCI Specification PCI Local Bus Specification PCI Bus Power Management Interface Specification Parameter Maximum card power 3.3VAUX current, PME not enabled, in state D3 cold VAUX Implementation PCI Value Mini PCI Value Mini PCI Reference 25 W 2.0 W Mini PCI Specification 20 ma 5 ma Mini PCI Specification The decision to implement 3.3VAUX in a Mini PCI design is a non-trivial decision. The interrelationships that exist between several industry specifications must be understood and the commitment carries cost and complexity beyond just providing a 3.3V supply to the 3.3VAUX pin. There are two power configurations supported by Mini PCI. The first is where 3.3VAUX is always provided to the connector, and the second is where 3.3VAUX is never supplied to the connector. To the card vendor, this implies that a card may be built which hard connects its internal power rail to 3.3VAUX or 3.3V. The card vendor may also choose to integrate switches that allow sensing of the 3.3VAUX rail and, if present, switches permanently to the 3.3VAUX rail. This would allow a card to be placed in any Mini PCI compliant system. To the system vendor, this implies a choice of D3 cold support at the time that the system is designed. If D3 cold is supported, then 3.3VAUX must always be provided. If D3 cold support is not required, then 3.3VAUX may not be provided. The specifications involved include the bus specification (PCI Local Bus Specification) and its device power management specification (PCI Bus Power Management Interface Specification). There are also ramifications included in the Advanced Configuration and Power Interface Specification (ACPI) and, finally, requirements and recommendations within the PC 99 System Design Guide must be included. This section will describe the interrelationships of these specifications and how they affect a Mini PCI design Industry Specification Definitions and Requirements As defined in the PCI Bus Power Management Interface Specification and the PCI Local Bus Specification, the auxiliary supply voltage, 3.3VAUX, is optional. The requirement of 3.3VAUX came from the PCI Bus Power Management Interface Specification s support of a new concept called wake events from a new device state defined as D3 cold. The device state D3 cold is a further enhancement of the four device states defined in the Advanced Configuration and Power Interface Specification. Device states D0 through D3 all rely on the presence of system 3.3V. In the PCI Bus Power Management Interface Specification, the D3 state is refined into D3 hot and D3 cold. D3 hot is defined as the D3 state with 3.3V still applied and D3 cold as the absence of 3.3V. It is the ability to provide wake events in which the host platform is not powered that defines device state D3 cold. D3 cold is 66
75 defined as being the state in which the 3.3V supply is not present as described in Chapter 5 of the PCI Bus Power Management Interface Specification. Because the ACPI specification only defines four states, support for D3 cold events must be indicated in a different, dynamic method. All devices support ACPI s definition of D3 hot by definition. Bus support for D3 cold events requires special support from the PCI function and the host platform. Support for PCI devices implementing D3 cold support must be indicated to the operating system in a function independent PCI dependent method. Furthermore, it must be function specific; that is, it must be capable of indicating D3 cold support for each independent function within a PCI multi-function implementation. Within the constraints of the current ACPI and PCI Bus Power Management Interface specifications, it is clear that the only method available to indicate support for D3 cold events for a specific PCI node is from that node s PCI Configuration Space. PCI bus power management and, more specifically, implementation of 3.3VAUX is not required by the PCI Bus Power Management Interface Specification, the PCI Local Bus Specification, or the PC 99 System Design Guide. The PC 99 System Design Guide does state in Section 9.18 that if a platform supports S3 or S4 (which are options), it must provide support for 3.3VAUX. In Section 6.13 of the PC 99 System Design Guide mobile platforms are specifically excluded from being required to support remote wakeups which would require the implementation of 3.3VAUX for PCI devices. In Section of the PCI Local Bus Specification, the 3.3VAUX implementation is: an optional 3.3 volt auxiliary power source delivers power to the PCI add-in card for generation of power management events when the main power to the card has been turned off by software. The use of this pin is specified in the PCI Bus Power Management Interface Specification. A system or add-in card that does not support PCI bus power management must treat the 3.3VAUX pin as reserved. From the specifications reviewed, these conclusions can be drawn: Wake event support is optional. Wake event support for D3 cold is optional even if general wake event support is implemented. If wake events are supported by the PCI Card, PCI bus power management implementation is required. If D3 cold events are to be required from the PCI Card, 3.3VAUX support is required by the host platform. For the host platform, 3.3VAUX is optional if D3 cold events are not supported. 3.3VAUX and 3.3V must be isolated power planes within the Mini PCI Card. The Mini PCI Card cannot connect 3.3VAUX to 3.3V. 3.3VAUX validity must be established during a PCI power up sequence in order to properly set bit 15 in Power Management Capabilities register. Removing 3.3VAUX is undefined. In implementing the PCI Bus Power Management Interface Specification, Mini PCI allows for implementing and not implementing 3.3VAUX. Furthermore, in a mobile environment, there will be design choices made as to whether or not to support D3 cold 67
76 wake events depending on the main power source, either battery or AC. It is entirely reasonable to assume that value products which are very sensitive to cost pressures will choose not to implement D3 cold wake event features. This parallels the PC 99 System Design Guide with respect to performance levels. Section for Basic Requirements does not require S3 or S4 system states. Up the price point scale, products will feature D3 cold support when on AC only but not support D3 cold when on battery power. This is not a valid implementation in this specification. At the top of the pyramid, fully featured products will support D3 cold wake events when on battery or AC. Mini PCI supports two of these three options. For each of the supported options, it is important to establish a reasonable set of conditions which govern the presence or absence or removal of the 3.3VAUX supply D3 cold Support In terms of D3 cold support, there are three possible implementations, only two of these are valid. Each of these implementations, in turn, define valid price and performance goals of specific feature sets and requirements. The first implementation to be discussed is the decision to not implement D3 cold support under any conditions. This implementation represents the lowest level of complexity and least expensive option. For reasons of interoperability and in order to minimize market support, this option is not the preferred Mini PCI implementation for a system board. Increased performance and cost introduces the implementation which will support D3 cold only under certain conditions. In a mobile environment, this is frequently associated with power sources on AC or docked only, for example. This option is not supported by Mini PCI. At the top of the performance/feature pyramid is the implementation which will support D3 cold events under all conditions. Only when the battery is removed or exhausted and the system is not powered by AC would the system not supply 3.3VAUX. This is the preferred Mini PCI implementation model for host platforms. The model that supports D3 cold events in a mobile environment carries additional requirements not normally associated with the D3 cold decision. This is because mobile environments will lose power and that event must be comprehended No D3 cold Support No D3 cold support is defined for both the host platform and the PCI function. If the host platform does not support D3 cold events, 3.3VAUX is not provided and the 3.3VAUX pin is a no connect per the PCI Local Bus Specification. This is not the preferred Mini PCI implementation but it is a valid option. For the greatest interoperability success, the host platform must be designed to support D3 cold wake-up events. Many Mini PCI Card implementations will be a port of desktop or similar solutions. In the desktop implementation, D3 cold wake events are required for communications devices, and it is expected that this requirement will also soon be added to mobile platforms which is the targeted implementation for Mini PCI Cards. It is not a requirement within the PCI Local Bus Specification or PCxx System Design Guide that cards designed to support D3 cold wake events also function in platforms that do not support D3 cold wake events. Furthermore, it is not a requirement that Mini PCI Cards that support D3 cold wake events function in a platform that does not support D3 cold wake events. 68
77 For platforms that do not support D3 cold wake events from the Mini PCI function and choose not to implement 3.3VAUX, the 3.3VAUX pin must be left as a no connect. The platform vendor must work closely with the Mini PCI Card vendor to ensure that the Mini PCI design will not fail because of a lack of 3.3VAUX support System Board Supports D3 cold Wake Events In mobile products paralleling desktop functionality and feature sets, 3.3VAUX will be present at any time during normal operation. This is the preferred Mini PCI implementation for host platforms as it offers the greatest flexibility for end users and successful interoperability. In these products, Mini PCI Cards supporting D3 cold wake events would determine that 3.3VAUX is present and power the Mini PCI Card circuitry as appropriate to support D3 cold wake events from the 3.3VAUX supply instead of the 3.3V supply. The Mini PCI Card would indicate in bit 15 of the PMC register found in the Mini PCI Card s PCI Configuration Space that D3 cold wake events are supported with a 1. The AC, 3.3VAUX, and 3.3V characteristics of system board designs supporting D3 cold events under all conditions require that the transition from AC to no AC be seamless in terms of 3.3VAUX. That is, the 3.3VAUX must not fail to be present when the system transitions from AC to no AC as indicated in the Figure 7-1. AC Vcc 3.3VAUX Figure 7-1: 3.3VAUX Always Supported Guidelines For Handling Non-Standard 3.3VAUX Transitions While not supported in this specification, in the sub-set of system implementations that support D3 cold wake events but only when on AC power, the 3.3VAUX supply must be supplied and removed within a constrained environment that is hospitable to the Mini PCI Card and an ACPI compliant operating system. The constrained environment is defined by the operating system s ACPI characteristics and the PCI bus power management. ACPI compliant operating systems determine support for D3 cold wake events when devices are enumerated. It is not prudent to expect present operating system technology to determine D3 cold support immediately prior to requesting this functionality. Therefore, 3.3VAUX transitions are limited to PCI power cycles and events which cause ACPI enumeration. Two levels of functionality are possible in instances where D3 cold support is implemented when AC is the power source. The first possibility removes the PCI function when AC is removed. This level of functionality would also require that the system force an enumeration sequence from the ACPI aware operating system in order to determine that the PCI function is no longer available. This sequence is illustrated in Figure 7-2. Implied in this implementation is the requirement that the PCI bus be isolated from the 69
78 PCI function that has been removed from operation. Isolation can take the form of physically isolating the PCI Card from the bus or the bus segment is in bus state B3. AC Mini PCI Vcc Mini PCI 3.3VAUX Figure 7-2: D3 cold Support Only When On AC The second possibility tries to return PCI functionality but without D3 cold support. If it is required that the Mini PCI Card be returned to service, the Mini PCI Card must be sequenced through a new PCI power up sequence in order for the Mini PCI Card to properly initialize in the absence of 3.3VAUX as indicated in Figure 7-3. This will require that the Mini PCI Card also incorporate a detection mechanism to detect that 3.3VAUX is no longer available and an internal switch to switch its 3.3VAUX powered circuitry to be powered from 3.3V. This sequence would also require the host platform to cause an enumeration cycle to ensure that the operating system understand the change in the capabilities of the Mini PCI Card. Like the sequence above, when 3.3V is removed, the PCI bus must be isolated from the function. Clearly, when the PCI power sequence is initiated, a PCI reset sequence must accompany the power sequence. AC Mini PCI Vcc Mini PCI 3.3VAUX Figure 7-3: Re-establishment of Mini PCI Card Without 3.3VAUX Support In either instance, if an extensive process is involved in making the decision as to whether or not to provide 3.3VAUX, the Mini PCI Card should be isolated from the PCI bus and the 3.3V and 3.3VAUX rails until the decision process is complete. The PCI power sequence must be implemented within the definition found in the PCI Local Bus Specification and the PCI Bus Power Management Interface Specification. The option of supporting 3.3VAUX when on AC only and not supporting 3.3VAUX when on battery power is not a supported option in a Mini PCI implementation. The supported 3.3VAUX implementations are those in which 3.3VAUX is present all the time, preferred, or 3.3VAUX is never present. As noted in the PCI Bus Power Management Interface Specification, the removal of 3.3VAUX is not addressed. A card s expected reaction to this sequence is undefined but, as currently defined, when 3.3VAUX and 3.3V are lost, it is reasonable to assume PME context is also lost. In a battery powered mobile environment, this instance will be a common occurrence. Since the loss of 3.3VAUX is an undefined state, it will enhance most implementations if the loss of 3.3VAUX in system states S3, S4, or S5 can be determined in order to clean up those devices supporting D3 cold events. Because PME context is sticky (refer to the PCI Bus Power Management Interface Specification), PME context must survive a PCI reset sequence. That is, the PCI bus segment reset sequence will not clear PME context. 70
79 Only a direct write to the PME_Enable and PME_Status bits will clear them. Also because they are sticky, there is no guarantee that the bits will come up 0 or 1 with the application of 3.3V (and 3.3VAUX). If the loss of 3.3VAUX can be determined, the BIOS should clear PME context during the next PCI power sequence. This will ensure that the operating system does not find an errant wake event indication during operating system initialization. There are two abnormal instances in which 3.3VAUX is lost or removed that must be examined. These instances are when 3.3V is present and when it is not present. When 3.3V is not present, PCI D3 cold event support must be comprehended VAUX Lost, 3.3V Present The instance defined by 3.3VAUX being lost in the presence of 3.3V describes the worst case scenario for the Mini PCI Card as shown in Figure 7-4. If the card supports D3 cold events, it most likely has some card functionality powered by 3.3VAUX and some functionality powered by 3.3V. It is required that 3.3VAUX not be removed when 3.3V is applied. Since it is possible to damage a Mini PCI Card implementing D3 cold support, the loss of 3.3VAUX when 3.3V is valid must be addressed. In this instance, losing 3.3VAUX must cause 3.3V to be removed and the Mini PCI Card must be isolated from the PCI bus. If recovery is attempted, it must include a PCI power sequence with PCI bus segment reset and enumeration. Bus isolation must be implemented appropriately. Vcc 3.3VAUX Figure 7-4: Loss of 3.3VAUX When 3.3V is Present VAUX Lost, 3.3V Not Present If 3.3VAUX is lost and 3.3V is not present, two possibilities exist. These possibilities are that the PCI device was supporting D3 cold events or it was not. In either case, it is not reasonable to assume that the host platform or the PCI function can recover from this instance without operating system support. In this instance, both 3.3V and 3.3VAUX should remain off until the user initiates a PCI power sequence VAUX Transients If the 3.3VAUX supply is removed when in an S4 or S5 state, it would be expected that a well designed host platform would not allow the reapplication of the 3.3VAUX supply prior to a normal PCI power cycle. 71
80 Referring to Figure 7-5, with the application of the system power switch, T 0, both 3.3V and 3.3VAUX are enabled to the Mini PCI Card. At time T 1, the Mini PCI Card enters a D3 cold state. Some time later, for some system reason such as a low battery or the system is being serviced, the 3.3VAUX source supply is terminated. Another event, perhaps the system is docked or AC is applied, initiates the return of 3.3VAUX. The reapplication of 3.3VAUX in the absence of 3.3V constitutes an undefined sequence. This event is not unique to Mini PCI. It is precisely what occurs in a desktop environment when the AC is removed for purposes of inserting a card or some other service event. As an undefined state, it is not required, nor should it be expected, that a Mini PCI Card return to any previously defined state if 3.3VAUX is reapplied prior to a PCI power cycle. The Mini PCI Card must ensure that it does not enter a state that will damage the Mini PCI Card or the host system or assert the PME# signal. At time T 4, the system power switch is again initiated. A responsible system design would ensure that at time T 4, 3.3VAUX is removed and a valid PCI power cycle is executed (T 4 to T 5 ). Vcc 3.3VAUX 7.2 Power Consumption T 0 T 1 T 2 T 3 T 4 T 5 Figure 7-5: Undefined 3.3VAUX Transitions The maximum power allowed for any Mini PCI Card is 2.0 watts which represents the total power drawn from all power rails provided at the connector (5V, 3.3V, 3.3VAUX). All host systems are expected to provide a full 2.0 watts to each Mini PCI system connector. Mini PCI Cards cannot consume more than watts at power up or reset. An exception exists for the watt power up limit. This exception allows a Mini PCI Card to consume 235 ma (0.775 watts) when a card is returning from the D3 cold state with PME enabled. This allows for the combined requirements of supporting the PCI interface, configuration space, and the 200 ma allowed for functional requirements in supporting D3 cold wake-up functionality. While in the reduced-power state, the board must provide full access to its PCI Configuration Space and must perform required function-specific bootstrap functions. All other board functions can be suspended if necessary. This power saving state can be achieved in a variety of ways, including the following two examples: Clock rates on the board can be reduced which reduces performance but does not limit functionality. Power planes to non-critical parts can be shut off with an electronic switch device which could limit functional capability. The Mini PCI Card transitions from D0 uninitialized to D0 initialized power consumption level when the appropriate resource enable bits, in the PCI Configuration Space Command Register, are set. The Command Register controls a device s ability to generate and respond to PCI cycles. When a 0 is written to this register, the device is logically disconnected from the PCI bus for all accesses except configuration accesses. All devices are required to support this base level of functionality. Individual bits in the Command Register may or may not be implemented depending on a device s functionality. For instance, devices that do not implement an I/O Space probably will not 72
81 implement a writable element at bit location 0 of the Command Register. Devices typically power up with all zeroes in this register. The Command Register enable bits of interest are described in Table 7-2. Table 7-2: Command Register Enable Bit Bit Location IO Space Enable Bit 0 of the Command Register Memory Space Enable Bit 1 of the Command Register Bus Master Enable Bit 2 of the Command Register Description Controls a device s response to I/O Space accesses. A value of 0 disables the device response. A value of 1 allows the device to respond to I/O Space accesses. State after RST# is 0. Controls a device s response to Memory Space accesses. A value of 0 disables the device response. A value of 1 allows the device to respond to Memory Space accesses. State after RST# is 0. Controls a device s ability to act as a master on the PCI bus. A value of 0 disables the device from generating PCI accesses. A value of 1 allows the device to behave as a bus master. State after RST# is Optional PCI Implementations Required on Mini PCI Cards Mini PCI Cards are required to implement the PCI Mobile Design Guide s clock run and the PCI Bus Power Management Interface Specification s 3.3VAUX. 73
82 74
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