Als het niet in mijn ERP systeem staat, dan bestaat het niet!

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May Nash
10 years ago
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1 Products Solutions Services Als het niet in mijn ERP systeem staat, dan bestaat het niet! PPA dagen 3 December 2013 Slide 1

2 Follow the Signal from Product to Business Process Value Signal Driver : Quality Assurance/Metrology : CMS (Calibration) : Not real time (week/month) : 4-20mA, Fieldbus (digital) : Quality Signal Driver : Operator : DCS, PLC/SCADA : Real time (second) : 4-20mA, Fieldbus (digital) : Process, Accuracy Quality Management Process Management : Process Manager : MES, EMS (Energy) : Not real time (hour/day) Signal : 4-20mA, Fieldbus (digital) Driver : Efficiency Energy Management am&t Diagnostics Value / Asset information : Safety : SiS (Safety) : Real time (second) Signal : 4-20mA, Fieldbus (SiS, PROFIsafe) Driver : Safety, Reliability Safety Management CMMS : Computerized Maintenance Management CMS : Calibration Management DCS : Distributed Control EMS : Energy Monitoring ERP : Enterprise Resource Planning MES : Manufacturing Execution PAM : Plant Asset Management PLC : Programmable Logic Controller SCADA : Supervisory Control And Acquisition Slide 2 SiS : Safety Instrumented : Engineering / Maintenance s : PAM, CMMS (Asset) : Not real time (hour) Signal : Status (digital) Driver : Reliability, Availability Asset and Life Cycle Mngt. : Logistics : ERP (Material Management) : Not real time (hour/day) Signal : 4-20mA, Fieldbus (digital) Driver : Delivery, Flexibility Inventory Management TankVision

(hour/day) Signal : 4-20mA, Fieldbus (digital) Driver : Efficiency Energy Management am&t Diagnostics Value / Asset information : Safety : SiS (Safety) : Real time (second) Signal : 4-20mA, Fieldbus

3 Which data impacts your decision? In which layer are they and who needs to monitor them? Signal Driver : Quality Assurance/Metrology : CMS (Calibration) : Not real time (week/month) : 4-20mA, Fieldbus (digital) : Quality / Accuracy Signal Driver : Operator : DCS, PLC/SCADA : Real time (second) : 4-20mA, Fieldbus (digital) : Process Availability Quality Management Process Management : Process Manager : MES, EMS (Energy) : Not real time (hour/day) Signal : 4-20mA, Fieldbus (digital) Driver : Efficiency/CO2 Footprint Signal Driver : Safety : SiS (Safety) : Real time (second) : 4-20mA, Fieldbus (SIS) : Safety, Reliability Energy Management am&t Safety Management : Maintenance s : PAM, CMMS (Asset) : Not real time (hour) Signal : Status (digital) Driver : Reliability, Availability Plant Asset Slide Management 3 Smart Instrumentation has more than Process Values! Signal Driver : Logistics : ERP (Material Management) : Not real time (hour/day) : 4-20mA, Fieldbus (digital) : Reduce capital employed Inventory Management TankVision

(second) : 4-20mA, Fieldbus (digital) : Process Availability Quality Management Process Management : Process Manager : MES, EMS (Energy) : Not real time (hour/day) Signal : 4-20mA, Fieldbus (digital)

4 Business Process Integration Enrich your business systems by integration of relevant information Accurate, real time information on customer demand and own material available for sale Sales Management Sales Production Planning Production Planning Accurate, real time information on customer demand, raw, semifinished and finished material availability Business Processes, e. g. Sales, Order Processing, Delivery, Plant Maintenance Customer End-user Customer Customer from End-user Accurate, real time information on raw, semi-finished and finished material Logistics Logistic Management Controlling Controlling & Accounting Maintenance Management Real time information on equipment health and maintenance demand. Slide 4 Accurate, real time information on material movement and availability

Sales, Order Processing, Delivery, Plant Maintenance Customer End-user Customer Customer from End-user Accurate, real time information on raw, semi-finished and finished material Logistics Logistic

5 Enrich Business systems by Field Information Business Processes Sales Logistics Maintenance Other KPI IT to support Business Process Sales Management Logistic Management Maintenance Management Other Information examples: Available goods Available storage capacity Production forecast Customer demand Equipment health Transfer volumes Integration platform Field Loading Trucks Manage Inventory Manage Maintenance (availability) Slide 5

examples: Available goods Available storage capacity Production forecast Customer demand Equipment health

6 Enrich Business systems by Field Information e.g. SAP Leading Business Process IT, e. g. SAP based Sales Logistics Maintenance Others SD MM PM Other Integration Technology of choice SAP certified Web services, M2M interfaces, Middleware XI/PI, RFC/BAPI, IDoc Field Loading Trucks Manage Inventory Manage Maintenance (availability) Slide 6

Technology of choice SAP certified Web services, M2M interfaces, Middleware XI/PI,

7 Business Process Integration: From data up to knowledge Business Optimization / Performance Monitoring Inventory / Energy/ Maintenance Management Measurement & Transport Slide 7

8 From data up to knowledge Inventory Business Optimization Need to plan delivery of more product Usage of Product A is Up to Tank 12 in Location ABC! Not enough Diesel for forecasted need I have to much Chemicals stock Stocks look good for plan Inventory Management Product Quantity = 80,876l Total Quantity (Mass) = 23 Tonnes Total Net Standard Volume = 83,204l Tank Space = 30% Inventory Measurement & Transport Networks GSM Intranet 3G GPRS Protocols Product Level = 12.12m Temperature = 43 o degc Water Level = 1.12m Time = 12:34 Pressure = 340mBar Slide 8

Not enough Diesel for forecasted need I have to much Chemicals stock Stocks look good for plan Inventory Management Product Quantity =

9 From data up to knowledge Inventory Business Optimization Need to plan delivery of more product Usage of Product A is Up to Tank 12 in Location ABC! Not enough Diesel for forecasted need I have to much Chemicals stock Stocks look good for plan Inventory Management Product Quantity = 80,876l Total Quantity (Mass) = 23 Tonnes Total Net Standard Volume = 83,204l Tank Space = 30% Inventory Measurement & Transport Networks GSM Intranet 3G GPRS Protocols Product Level = 12.12m Temperature = 43 o degc Water Level = 1.12m Time = 12:34 Pressure = 340mBar Slide 9

10 Different tools and different sources with asset information used separately is not accepted any more! Customer Maintenance Management system Instrument Asset Information Portal Other portals & tools Slide 10

more! Customer Maintenance Management system

11 Asset information accessible from one source: Your Maintenance Management system is leading! Customer Maintenance Management system Slide 11

12 Integration of relevant information for your strategic assets Slide 12

13 SAP-PM V6.0 integration with Portal Slide 13

14 SAP-PM V6.0 integration with Portal Slide 14

15 Asset Information workflow improved! Before: After: Customer statement: Asset Maintenance decreased from 60 to 10 min/asset! Removed Slide 15

16 Example: Device Performance Monitoring Maintenance Management Service results from: - Customer (CMMS) Condition Monitoring Asset Information Integration middleware Update status in Asset Logbook Send notification to Service supplier Store data in historian Remote Session Remote inspection executed & Managed by E+H Instrument specific Central Asset information X OSI Pi Slide 16

Logbook Send notification to Service supplier Store data in historian Remote Session Remote

17 Example: Calibration Management Maintenance Management Service results from: - Customer (CMMS) -E+H (CompuCal) Any Update Work order data KPI update In dashboard Asset Information Middleware Asset update for audit trail Export Import results WO to into CompuCal Calibrator Calibration Work order CompuCal Slide 17 Instrument specific Central Asset information Calibration executed & Managed Calibrator XYZ Automated Field Calibration CompuCal Mobile Manual Field Calibration

results WO to into CompuCal Calibrator Calibration Work order CompuCal Slide 17 Instrument specific Central Asset

18 Which ERP / EAM systems? SAP-PM 4.0, 5.0, 6.0 Maximo 4, 5, 6, 7 Ultimo 8, 9, 10 & Ultimo light Infor EAM, stream 7i Slide 18

19 Conclusion An Asset/Inventory/Energy Management offering has to support your strategy and policy It has to optimize your workflows with the goal to bring it faster into operation and keep it performing during operation Efficient workflows are created by integrating relevant information in a use case sequence with the right tools and information E+H can consult you with Process Workshops to create tangible, feasible and viable results for the right Asset/Inventory/Energy Management strategy Slide 19

created by integrating relevant information in a use case sequence with the right tools and information E+H can consult you

Toegevoegde waarde van Asset & Life Cycle Management in de foodprocessing. Marco van Veen Product Manager Services Endress+Hauser

Toegevoegde waarde van Asset & Life Cycle Management in de foodprocessing industry Marco van Veen Product Manager Services Endress+Hauser Position in the Value Chain 1 technology, multiple drivers Quality