How Delivers P lant Plant Collaboration

Transcription

1 How Delivers Plant Collaboration 1

2 Developed with Industry Leaders Design Partners and Customer Advisory Board Members Discrete Industries Process Industries

3 Oracle Manufacturing Hub Key Messages Oracle Manufacturing Operations Center Leverages Existing IT Platforms Real-Time Intelligence for Plant Operations Unified Plant Data Repository Integration to shop floor systems and equipment Supported by Oracle Analytics Platform & Engine Foundation for Continuous Process Improvement 3

4 Manufacturing Operations Center Creates the Collaborative Shop Floor ERP Systems - Prod Sched - Quality - Cost Mgmt - Materials Reference and Transaction Data Manual Data Master Data Corporate BI Cross-Plant KPIs Historical Trends Users Plant Mgr / VP of Mfg Contextual- t ization Engine Manufacturing Operations Data Model Extensible Attribute Framework Role-Based Dashboards Plant-Specific KPIs Real-Time Updates Production Manager Automation & Process Control Systems MES PLC Shop Floor Communication Drivers Device-Generated Data CNC DCS SCADA Advanced Machines Systems Process Control Human Machine Interface -Output -Status -Process Parameters Foundation for Continuous Process Improvement

5 360º View of Equipment Performance Maximize Performance of Your Manufacturing Assets Availability Equipment downtime Mean time to failure Effective run-time Process Parameters Pressure Temperature Humidity Production Output Quantity produced By hour, shift, week ID Bottlenecks Production Quality Quantity rejected Quantity scrapped Defects by reason code Green KPIs Energy Consumption Emissions Waste generation For - Production Supervisor - Line Manager - Maintenance Supervisor Gain a 360 degree view of the equipment performance 5

6 Real-time Operational Dashboards Track Production and Identify Potential Bottlenecks VP- Operations Plant Manager Prod. Manager Prod. Supervisor Operator QA Engineer Meet Targets for Current Period Performance of Current Day or Shift Line/Equipment i Performance Now Total Cost of Production & Variance Material availability & consumption Cycle time & operating efficiencies Labor & Resource Productivity Capacity available & utilization Machine breakdown Order Fill Rates & Cycle Times Performance to schedule/linearity Throughput by hour Asset Utilization & Efficiency Equipment downtime Line status & performance 6

7 Complete Support for Overall Equipment Effectiveness 1. Monitor Plant OEE 2. Drill down to bottom performing equipment 3. Make sure that it s a trend - not a one-off 4. What s causing low OEE? 5 a. Low availability- high downtime? 5 a. Low efficiency? 5 a. Low first pass yield? 7

8 Role-Based Dashboards and KPIs Deliver Performance Measures by Responsibility 55+ KPIs, 90+ measures, reports and alerts out of the box Pre-built role-specific dashboards Graphical views - Trend charts - Red-yellow-green - Graphs indicators - Tables Embedded best-practice calculations and KPIs Analytic workflows to drive actions Drill-downs into details for root-cause analysis Leverages OBIEE+ Configurable + Customizable 8

9 Production Loss Analysis Improved Visibility of the Shopfloor Effective Production Capacity Production Loss Analysis Pie Chart Detailed Production Loss Analysis Typical scheduled capacity 24 Hrs Effective Capacity ~17.8 Hrs 9

10 Oracle Manufacturing Hub Key Messages Manufacturing Operations Center Real-Time Intelligence for Plant Operations Unified Plant Data Repository Integration to shop floor systems and equipment Supported by Oracle Analytics Platform & Engine The Foundation for Continuous Process Improvement

11 Bi-directional Integration with Devices and Sensors Gather High Resolution Data Directly from Source Support adapters for 3 rd party systems, data historians Build additional adapters with Fusion Middleware ETL Adapters MES Contextualization Server Mfg Operations Center Adaptors to Historian Data Download OPC Servers (with MOC Plug-in) Error Handling Capture and process errors at every stage of data collection Tag data mapping Data filtering rules engine Certified Partner Mitsubishi MESInterface IT Direct Connectors Shop Floor Communication Drivers Certified Partners Kepware Technologies ILS Technology PLC CNC Machines Edge Devices Data Historian Advanced Process Control SCADA MatrikonOPC 11

12 Shop Floor Data Contextualization Convert Raw Data into Useful Business Information Automation & Process Control Systems PLC DCS SCADA High Resolution Tag Data ERP Systems Transform CRM SCM ERP Business Context Data Business Events Build Context Analyzable Business Data Intelligence Systems Corporate BI Hub Dashboards Define data transformation rules - Rules by tag type - Business-oriented aliases for tags - Additional tag attributes like rollover values Use pre-built rules or create new rules Apply context to time series data - Work Order - Product - WO Segment - Shift Apply out-of-the-box rules or define new rules 12 12

13 Microsoft Office Integration Work with the desktop tools you already know! Integrated and Relevant Native Office formats Excel for analysis PowerPoint for presenting. Share and send to multiple users Single Source of Truth Oracle BI driven data Leverages single semantic model Same security model as BI EE Ease of Use Copy from Dashboards to Excel or PowerPoint Copy between Excel & PowerPoint Data and metadata Oracle Copyright, Proprietary & Confidential 13

14 <Insert Picture Here> Summary Oracle Copyright, Proprietary & Confidential

15 Plant Collaboration with MFG Ops Center (MOC) Accelerate Lean and Six-Sigma Programs Pre-built content for immediate value Standards based data model Architected for long-term flexibility Oracle Copyright, Proprietary & Confidential

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18 <Insert Picture Here> Oracle Collaboration Update Mark W Brown Mark W. Brown Sr. Director, Collaboration Business Strategy

19 The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functionality described for Oracle s products remains at the sole discretion of Oracle.

20 Exceptions Happen Inventory Reaches X Level Inventory in another country Order parts? Inventory held up in custom Place Order QA failed

21 Extraordinary Exceptions are Expensive Inventory in another country Additional Transportation Cost Lost Revenue Inventory held in custom Unexpected downtime Additional Paperwork Product Failed at QA Unknown cost to correct problem Unknown amount of failed inventory

22 A Myriad of Existing Investments Legacy Tools Phone & Document Mgmt Systems Portals Search Engines Process Driven Defined Exception Handling Training Online Resume Systems Emerging Tools Wiki Workspaces Social Networks Web 2.0 Ranking & Rating Vendor / Customer Management What if you don t have any idea who to ask???

23 Oracle Intelligent Collaboration A new kind of collaboration technology that goes beyond how people should collaborate to address who should be collaborating. Intelligent Collaboration Expertise Automatio n Social Network Discovery Collaborati on Brokering

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25 Intelligent Collaboration Applications Indexing Documents Wiki Contract Manufacturer Lucas has been hired to deliver a critical component on Project Zeus. Based in Mexico, Lucas is an upcoming CM where this is our first engagement in Mexico to lower costs.

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28 Intelligent Collaboration Applications Documents Indexing Brokering Wiki Contract Manufacturer Lucas has been hired to deliver a critical component on Project Zeus. Based in Mexico, Lucas is an upcoming CM where this is our first engagement in Mexico to lower costs. Lucas, contact liability Dan

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30 Intelligent Collaboration Applications Documents Indexing Brokering Wiki Contract Manufacturer Lucas has been hired to deliver a critical component on Project Zeus. Based in Mexico, Lucas is an upcoming CM where this is our first engagement in Mexico to lower costs. Lucas, contact liability Unforeseen, Contract management Dan

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32 Intelligent Collaboration Applications Documents Indexing Brokering Wiki Contract Manufacturer Lucas has been hired to deliver a critical component on Project Zeus. Based in Mexico, Lucas is an upcoming CM where this is our first engagement in Mexico to lower costs. Lucas, unfores een, contract t mgmt Dan Mr. Brown

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34 Intelligent Collaboration Applications Documents Indexing Brokering Wiki Contract Manufacturer Lucas has been hired to deliver a critical component on Project Zeus. Based in Mexico, Lucas is an upcoming CM where this is our first engagement in Mexico to lower costs. Chang ed words go here Dan Mr. Brown

35 Intelligent Collaboration Solve Today s Problem Connect with right people Resolve extraordinary exceptions Prevent Exception Document the fix Bring new expertise to bear Design / Process change to prevent the problem

36 Oracle Beehive Enterprise Messaging Team Collaboration Synchronous Collaboration Calendar Discussions Wiki Conferencing Chat Tasks Contacts File Sharing Tags Presence Voice Chat Beehive Platform Presence Search Admin Security Directory Events Policy Notification Audit

37 Beehive Enterprise Messaging Outlook Extensions Zimbra Thunderbird Apple Mail/iCal Exchange MAPI Enterprise Messaging Team Collaboration Synchronous Collaboration VoiceXML Beehive Platform Voice Domino

38 Beehive Team Collaboration Workspace Client Explorer Extension Outlook Extension Exchange MAPI Enterprise Messaging Team Collaboration Synchronous Collaboration Beehive Platform Domino

39 Beehive Synchronous Collaboration Web & Voice Conferencing IM Enterprise Messaging Team Collaboration Synchronous Collaboration Beehive Platform

40 Beehive Platform Custom Integrations Policy Configuration Beehive Development Kit JSR168 Portlets Enterprise Messaging Team Collaboration Synchronous Collaboration Collaboration Brokering Oracle Information Rights Management Beehive Platform Packaged Integrations Audit Exchange CoEx Domino CoEx Active Directory ID Management, SSO, LDAP

41 Oracle Utilizes Oracle Technology: Oracle Exadata, RAC, Enterprise Manager Single Global Instance for , Calendar, Instant Messaging, Conferencing 124,000 Accts Mobile 20, connected 46,000 IM Users/Day 2.5 Million s/Day mobile devices 2 Million IM 580 Million Total Messages 26 Million Attachments 71 KB Avg Size Messages/Day Chat

42 Oracle Database Size is 33 Terabytes Today 50% Disk Space savings with Compression Average Storage Cell IO Wait Time 4.6 milliseconds User Transactions per Second Peak Per Second (Max) 5,000 2,700 Database Logical IO per 1.6Million 1 Million Second Database Physical IO 110,000 40,000 (Reads) per Second Database Physical IO (Writes) per Second 7,000 4,000 Average Per Second

43 Oracle Collaboration Infrastructure Internet Intranet DMZ Intranet Load Balancer 30x 16x 50x 48x 30x Fusion Middleware 16x Application Exadata Servers Database 50x Servers SAS (RAC) Exadata Storage 48x SATA Servers/Cells Exadata Storage Servers/Cells

44 Oracle Intelligent Collaboration Focus is on who, when and why, not just how Automating business connections for key business activities and processes Beehive Complete scalable end-user collaboration tools E2.0 Offerings g Integrated Multi-Channel, User Interaction Environment Facilitate how users access & transact information from a variety of sources Transform how users work privately & with others, within Enterprises & across Enterprises

45 QUESTIONS S A N S W E R S