Lewis Brothers Mfg. Model # SD-1 Spreader Body Parts Book

Transcription

1 Lewis Brothers Mfg. Model # SD-1 Spreader Body Parts Book Manufactured by: LEWIS BROTHERS MANUFACTURING, INC. Post Office Box 146 Baxley, GA Phone: (91) Fax: (91) SD

2 Table of Contents Components 3 Unloading Chain Parts Unloading Drive Chain Parts Shafting 6 Front Unloading Shaft Assembly 7 Rear Unloading Shaft Assembly 8 Hydraulic Kit 9 Pump and Torque Arm Serial# SD-334 and Below Hydraulic Pump and Torque Arm Serial # SD-33 and Up 14 Pump Serial # SD-33 and Up 1 Step Up Box Serial # SD-33 and Up 16 Variable Speed Valve 17 Hydraulic Motor # HK Hydraulic Motor # HK Single Axle 3 Tandem Axle 4 Spinner Assembly 6 Spinner Assembly Guards 8 Bumper and Deflector 30 Decals 31-3

3 Components DANGER ROTATING SPI NNERS To Prevent Serious Injury O r Deat h From Rotat ing Spinners: Do Not Servic e or Make Adjust ment s Without First: - St opping Power source - Ensuring bystanders are at least 100 feet away f rom machine. DANGER KEEP HANDS AND FEET AWAY

4 Components SD Divider Unloading Drive Chain Guard 7 HK Unloading Drive Chain (See Page ) 8 HK Unloading Chain Complete with Bars (See Page ) 9 HK Spinner Assembly (See Page 6) 10 HW-08108GZ Bolt, HH, ZP, 1/-13NC x 1-1/ 11 HW-08106GZ Bolt, HH, ZP, 1/-13NC x 1-1/4 1 HW-04104GZ Bolt, HH, ZP, 3/8-16NC x 1 14 HW-3308Z Washer, Lock, ZP, 1/ 1 HW-30008ZG Nut, Hex, ZP, 1/-13NC 16 HW-304Z Washer, Flat, 3/8 17 HW-3304Z Washer, Lock, ZP, 3/8 18 HW-30004ZG Nut, Hex, ZP, 3/8-16NC 1 HK Tailgate Spring SD Belting 3 SD Belting Holder 4 HW-3000ZG Nut, Hex, ZP, /16-18NC HW-330Z Washer, Lock, ZP, /16-18NC 6 HW-30Z Washer, Flat, /16ZP 7 HK Jack Stand SP Jack Stand Mount (Not Shown) 4

5 Unloading Chain Parts HK Unloading Bar W/Link HK Unloading Chain Link 3 ULB1071 Link Pin Unloading Drive Chain Parts RL 0 Roller Link HK Connecting Link 3 HK Offset Link

6 Shafting HK Rear Unloading Shaft Assembly (See Page 8) 3 HK Front Unloading Shaft Assembly (See Page7) 4 HK Hydraulic Motor (See Page 19) HK Sprocket 6 HK Adjustment Rod 7 HW-3001G Nut, Hex, ZP, /8-11NC, GR 8 HW-08108GZ Bolt, HH, ZP, 1/-13NC x 1-1/, GR 9 HW-3308Z Washer, Lock, ZP, 1/ 10 HW-30008ZG Nut, Hex, ZP, 1/-13NC 11 HW-0811GZ Bolt, HH, ZP, 1/-13NC x 6

7 Front Unloading Shaft Assembly HK Front Unloading Shaft HK Sprocket with Grease Fitting 3 HK Sprocket with Set Screw HK Bearing 7

8 Rear Unloading Shaft Assembly HK Bearing HK Sprocket 3 HK Sprocket, Input 4 HK Shaft HK Key, 3/8 x 3/8 x 3-1/ 6 HK Key, 3/8 x 3/8 x -1/ 7 HW-68119QBC Scr, Set, SQ, HD, 3/8-16NC x 1-1/4 8 HW-08108GZ Bolt, HH, ZP, 1/-13NC x 1-1/ 9 HW-3308Z Washer, Lock, ZP, 1/ 10 HW-30008ZG Nut, Hex, ZP, 1/-13NC, gr 8

9 Hydraulic Kit PRESSURE RETURN SUCTION

10 Hydraulic Kit 1 HK Elbow 1/ x 1/ HK /4 O-Ring Port x 1/ FP 3 HK Tee 1/ FP x 1/ FP x 1/ FP 4 HK Nipple 1/ x 1/ HK Check Valve 6 HK Elbow 1/ MP x 1/ FPX 7 HK /4 O-Ring Port x 3/4 Male 8 HK Variable Speed Valve (See Page 17) 9 HK Swivel 1/ x 3/4 FPX 10 HK Elbow 3/4 MP x 3/4 FPX 11 HK Bushing 3/4 x 1/ 1 HK Tee 3/4 FP x 3/4 FP x 3/4 FP 13 SD Oil Tank 14 HK-1018 Elbow 90 6MP x 6MJ 1 HK Pipe Coupling 16 HK-1007 Filter Assembly ( HK Replacement Filter Only) 17 HK Elbow 90 6MJ x 6 O-Ring 18 SD Relief Valve Not Serviceable Replace Only 19 SD Hose, Tank to Pump (Suction Hose) (1-1/4 ID x 90 LG) 0 HK Hose, Pump to Relief Valve (3/4 ID x 96 LG) 1 HK Quick Coupler (Female) HK Hose, Relief Valve to Tank 1/ x 0 LG) 3 HK Hose, Relief Valve to Variable Speed Valve (3/4 ID x 170 LG) 4 SD Hose, Variable Speed Valve to Tank (3/4 ID x 16 LG) SD Hose, Variable Speed to Unloading Motor (1/ ID x 3 LG) Hose, Unloading Motor to Variable Speed Return 6 HK Hose, Variable Speed to Spinner Motor (1/ ID x 4 LG) Hose, Spinner Motor to Variable Speed Valve Return 7 HK Elbow 8 HK Ball Valve 9 HK Nipple 1-1/4 x 1-1/4 30 HK Tank Strainer 31 HK Quick Coupler (Male) 3 HW-00116GZ Bolt, HH, ZP, 1/4-0NC x -1/ 33 HW-3300Z Washer, Lock, ZP, 1/4 34 HW-300Z Washer, Flat, ZP, 1/4 3 HW-30000ZG Nut, Hex, ZP, 1/4-0NC 36 See Page 11& 14 Pump/Torque Arm Kit 37 HK O-Ring Boss Swivel 0MP x 0 FPX 38 HK O-Ring Boss Swivel 1 MP x 1 FPX 41 SD Hose, Pump Case Drawn to Oil Tank 1/4 ID x 110 LG 10

11 Pump and Torque Arm Serial # SD-334 and Below HK Hydraulic Pump (See Page 1) HK Torque Arm 3 HW-04104GZ Bolt 3/8-16NC x 1, gr 4 HW-304Z Washer, Flat 3/8 HW-3304Z Washer, Lock, 3/8 6 HW-30004ZG Nut, 3/8-16NC 7 HW-04106GZ Bolt, 3/8-16NC x 1-1/4, gr 8 HW-04116GZ Bolt, 3/8-16NC x -1/, gr 9 HK Chain, (18 Links) 11

12 Hydraulic Pump # HK Serial # SD-334 and Below See Note." TO.38"

13 Hydraulic Pump # HK Serial # SD-334 and Below Item Ref Part # Description 1 HK101J HK101J Back Plate HK101H HK-101H Drive Shaft Bearing 3 11 Shaft Seal 4 HK101G HK101G Idler Shaft Bearing N/A Dowel Pin 6 Seal (Not Sold Separately) 7 HK101E HK101E Wear Plate, Back 8 N/A Idler Shaft 9 HK-101B0 Drive Shaft 10 N/A Idler Gear 11 N/A Drive Gear 1 N/A Body (Special Order Only) 13 HK101F HK101F Wear Plate, Front 14 Seal (Not Sold Separately) 1 HK101I HK101I Front Plate 16 N/A Cap Screw 3/8-16NC 17 N/A Cap Screw 3/8-16NC 18 PMCK-PTO- Seal Kit (Items 3, 6, & 14 are included) 1AS 19 HK101S HK101S Snap Ring, Drive (Not Sold Separately) 0 HK101R HK101R Snap Ring, Idler (Not Sold Separately) 1 HK101T HK101T Key (1/4 x 1/4 x 3/4 ) (Not Sold Separately) NOTES: 1. Torque Bolts to 30-3 ft-lbs.. Seal Stock is to be assembled between Wear Plate and Protector and then Trimmed so that from. to.38 extends from Wear plate on each end. The excess is then tucked back into Wear Plate Slot on the outside until it s flush with the Wear Plate edge. 3. During break-in, Gears will rub on inlet side of Body and Mill a slight Track In Groove. The Track-In area should appear smooth and without distinct score lines. 13

14 Hydraulic Pump and Torque Arm Serial # SD-33 and Up HK Hydraulic Pump See Page 1-16) HK Torque Arm 3 HK Chain (18 Link) 4 HW-04116GZ Bolt, 3/8-16NC x -1/ HW-06106GZ Bolt, 7/16-14NC x 1-1/4 6 HW-0811GZ Bolt, 1/-13NC x 7 HW-30004ZG Nut, 3/8-16NC 8 HW-30006ZG Nut, 7/16-14NC ZP 9 HW-304Z Washer, Flat, 3/8 10 HW-306Z Washer, Flat, 7/16 11 HW-3304Z Washer, Lock, 3/8 1 HW-3306Z Washer, Lock, 7/16 13 HW-3308Z Washer, Lock, 1/ HK Pump and Torque Arm Kit (Items 1 13) 14

15 Pump Serial # SD-33 and Up 1 Front Plate 00-1 Back Plate 3 Body 4 Drive Gear ( Spline Shaft) Idle Gear 6 Wear Plate 7 O-Ring 8 Shaft Seal 9 Washer 10 Bearing Seal 11 Molded O-Ring 1 Back-Up Basket 13 Cap Screw 14 Cap Screw Seal Kit (contains items 6, 7, 8, 9, 10, 11, and, 1) 1

16 Step Up Box Serial # SD-33 and Up N/A Carrier Bearing 4 N/A Front Plate N/A Adapter Plate 6 N/A Carrier Assembly 7 N/A Retaining Ring 8 N/A Retaining Ring 9 N/A Housing O-Ring 1 N/A Retaining Ring Shaft Seal 16

17 Variable Speed Valve 17

18 Variable Speed Valve 1 N/A Valve Body N/A Plug 3 N/A Metering Spool 4 O-Ring N/A Main Bore Plug 6 Roll Pin 7 Handle Knob 8 Handle 9 Thumb Screw 10 N/A Snap Ring 11 N/A Rotary Spool 1 Back-Up Washer (See Note 1) 13 O-Ring (See Note 1) 14 N/A Metering Spring 1 N/A Set Screw RDK100 Seal Kit Includes Items 4, 1, and 13. H1071 Handle Kit Includes Items 6, 7, 8, and 9. NOTE: 1. Spool Seal Installation Procedure: Install one O-Ring and Backup Washer in the Groove on Handle end of Rotary Spool, push Spool thru from Handle side just far enough to expose O-Ring Groove on the backside. Install the other O-Ring and Back-Up Washer and Push Spool back. Lubricate Seals before Installation. 18

19 Hydraulic Motor # HK How to Order Replacement Parts 19

20 Hydraulic Motor # HK * * * * * * * Shaft and Bearing Kit Key 1 Seal (Not Sold Separately) Seal Exclusion (Dust) Seal, (Pressure) Ring, Back-up Housing, Bearing 1 7 Seal, Shaft Face (Not Sold Separately) Plate, Wear Drive, Main Geroler Plate Valve Drive, Valve Valve Balance Ring Pin, Balance Ring Spring, Compression 17 Seal, Face, Inner (Not Sold Separately) 1 18 Seal, Face, Outer (Not Sold Separately) Housing, Valve Plug Assembly 1 * O-ring (Not Sold Separately) Screw, Cap Seal, Kit (Contains Parts Indicated by * ) 0

21 Hydraulic Motor # HK-1009 How to Order Replacement Parts 1

22 Hydraulic Motor # HK-1009 * * * * * * * Shaft and Bearing Kit Key 1 Seal (Not Sold Separately) Seal Exclusion (Dust) Seal, (Pressure) Ring, Back-up Housing, Bearing 1 7 Seal, Shaft Face (Not Sold Separately) Plate, Wear Drive, Main Geroler Plate Valve Drive, Valve Valve Balance Ring Pin, Balance Ring Spring, Compression 17 Seal, Face, Inner (Not Sold Separately) 1 18 Seal, Face, Outer (Not Sold Separately) Housing, Valve Plug Assembly 1 * O-ring (Not Sold Separately) Screw, Cap Seal, Kit (Contains Parts Indicated by * )

23 Single Axle HK Axle (Complete, Items 1,, 4,, and 14) HK Hub Assembly 3 HK Wheel 4 Washer, Flat7/8 (Not Sold Separately) HW-30019S Nut 7/8-14NF 6 HK Inner Race 7 HK Inner Bearing 8 HK Seal 9 HK Cap 10 HK Outer Bearing 11 HK Outer Race 1 Spindle (Not Sold Separately) 13 HW Wheel Bolt 14 Pin, Cotter, 3/16 x 1-3/4 (Not Sold Separately) 1 HK Spindle Kit Includes Items 4,,1, and 14 3

24 Tandem Axle

25 Tandem Axle 1 HK Axle Mount Tube HK Tandem Swivel Arm 3 HK Tandem Tie Rod 4 HK End Cap HW-34Z Washer, Flat, 1-1/4 6 HW-3004J Nut, Hex, Jam, 1-1/4NC7 7 HW-3004S Nut, Hex, Slotted, 1-1/4NC-7 8 HK Wheel Seal 9 HK Inner Bearing 10 HK Inner Race 11 HK Hub with Bearing and Seal 1 HK Outer Race 13 HK Outer Bearing 14 Washer, Flat, 7/8 1 HW-30019S Wheel Nut 7/8NC-9 16 Pin, Cotter 3/16 x 1-3/4 (Not Sold Separately) 17 HK Hub Cap 18 Pin, Cotter, 3/16x3 (Not Sold Separately) 19 HK-1013 Wheel 0 Spindle (Not Sold Separately) 1 HW Wheel Bolt, 9/16-18NF x 1 gr8 HK Spindle Kit includes 14, 1, 16 and 0

26 Spinner Assembly

27 Spinner Assembly 1 HK Spinner Frame HK R.H. Spinner Fan 3 HK L.H. Spinner Fan 4 HK Idler Adjustment HK Bearing 6 HK-1009 Hydraulic Motor ( See Page 1) 7 HK-1001 Spinner Fan Pulley 8 HK-100 Spinner Drive Motor Pulley 9 HK Spinner Idler Pulley 10 HW-04103GZ Bolt, Hex, 3/8-16NC x 7/8 11 HW-3304Z Washer, Lock, 3/8 ZP 1 HK Key 1/4 x 1/4 x -1/ 14 HW-30008ZG Nut, Hex ZP 1/-13NC GR 1 HW-3308Z Washer, Lock, ZP, 1/ 16 HW-308Z Washer, Flat ZP X 1/ 17 HW-0811GZ Bolt, 1/-13NC x 1 HK Shim HW-118GZ Bolt /8-11NC x 4 3 HW-3001ZG Nut, /8-11NC 4 HW-31Z Washer, Flat, /8 HW-331Z Washer, Lock, /8 Note: Spinner Guards see page 8. 7

28 Spinner Assembly Guards DANGER ROTATING SPINNERS To Prevent Serious Injury Or Death From Rotating Spinners: Do Not Service or Make Adjustments Without First: - Stopping Power source - Ensuring bystanders are at least 100 feet away from machine. DANGER KEEP HANDS AND FEET AWAY

29 Spinner Assembly Guards 1 HK Spinner Assembly Complete HK Lower Rear Fan Belt Guard 3 HK Lower Front Fan Bent Guard 4 HK Top Fan Belt Guard HW-30008ZG Nut, 1/-13NC 6 HW-3308Z Washer, Lock, 1/ 7 HW-308Z Washer, Flat, 1/ 8 HW-3304Z Washer, Lock 3/8 9 HW-30004ZG Nut, 3/8-16NC 10 HW-304Z Washer, Flat, 3/8 11 HW-04104GZ Bolt, 3/8-16NC x 1 1 HK Nipple 1/ x 1/ 13 HK Quick Coupler (Female) 14 HK Quick Coupler (male) 1 HK Belt 16 HK Decal, Danger Spinner (See page 33) 17 HK Decal, Danger Hands and Feet (See Page 3) 18 HK Cap, Quick Connect (Not Shown) 19 HK Plug, Quick Connect (Not Shown) 0 HK Elbow 9

30 Bumper and Deflector SD Bumper HK Deflector 3 SP-0011 U-Bolt 30

31 DECAL PART # HK , WARNING DECAL, PART # HK , CAUTION DECAL, PART # HK , WARNING DECAL 31

32 DECAL PART # HK , DANGER DECAL PART # HK , CAUTION DECAL PART # HK , WARNING DECAL 3

33 DECAL PART # HK , DANGER DECAL PART # HK , ATTENTION DECAL PART # HK , ATTENTION DECAL 33

34 DECAL PART # HK , CAUTION DECAL PART # HK-10091, WARNING DECAL PART # HK , SLOW MOVING DECAL 34

35 DECAL PART # HK , DANGER DECAL PART # HK-1009, LEWIS BROTHERS DECAL 3