The future in welding safety... today.

Transcription

1 The future in welding safety... today.

2 Superior integrated VRD - What is it and what does it do? VRD is short for Voltage Reduction Device. VRD reduces the welding power source s open circuit voltage (OCV). OCV is the voltage measured across the terminals when not welding. The VRD unit will turn on welding power when the resistance between the electrode and work is less than 200 Ohms (typically metal to metal contact). This means that during non-arcing periods (when not welding), the chance of being electrocuted from the secondary welding circuit has virtually been eliminated. across all the processes, especially in the manual arc stitch welding mode during critical arc starting and re-striking phases. When it comes to safety in welding the answer is VRD When it comes to VRD the answer is CIGWELD Superior integrated VRD technology This complete new CIGWELD range of inverter welding power sources now incorporate a standards compliant voltage reduction device (VRD) as a standard feature. No more Bolt ons or Retro fits, this superior integrated VRD technology is the future in welding safety... today. Additionally, the application of state of the art fully digital microprocessor technology ensures superior arc characteristics

3 VRD technology. Digital hot start, fully adjustable for optimum arc starting and restriking characteristics with all electrode types and diameters Standards compliant VRD, with visible ON/OFF LEDs Embedded digital microprocessor for functionality & control Digital touch pad control ADVANTAGE CIGWELD Designed for multi-layer stacking, with similar sized machines Portable, ultra lightweight, heavy duty robust design & construction Tested certified fully compliant with AustralianStandards for EMC. AS 3652 and EN 5019 N1890 IP 23 rating designed and approved for outdoor use Generator friendly, suitable for use on appropriate engine driven equipment Digital preview & welding display Single index control knob Self diagnostic Multi pin socket accepts: Torch slider control Remote foot control Remote pendant control Exceptional arc characteristics and control. AC or DC high frequency start - reduces RF interference Intelligent fan control operates on-demand Voltage compensation, input line voltage Thermal overload protection for long life of internal components Programmable memory Save/Load and recall optimum welding parameters

4 Transtig 200 AC/DC Power source Part No Complete plant Part No The Transtig 200Pi is a 240 volt, 15 amp, full digital control, DC stick/lift/tig, HF TIG power source. Loaded with features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function, DC pulse and spot mode, you ve got the ultimate unit designed for precision TIG and MMAW of stainless steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operation safety. The Transtig 200 AC/DC is a brand new release, 240 volt, 15 amp, full digital control, AC/DC, stick/lift TIG/HF TIG inverter power source. With features like high frequency start, lift arc start, up/down slope, AC/DC pulse, repeat (latch) function and spot mode, you ve got the ultimate unit designed for precision TIG and MMAW welding of all weldable materials. Ideally suited for light fabrication and maintenance of aluminium and stainless steel. The 200 AC/DC also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Standards compliant built-in Voltage Reduction Device Designed for AS category A,B & C environments Exceptional AC and DC welding characteristics and arc control Fully adjustable weld parameters Easy to use digital display and panel HF start TIG, Lift TIG & MMAW modes 2T, 4T with up/down slope & repeat function Intelligent self diagnostic operation Single index control knob Portable, compact & lightweight IP23 rating for outdoor use Transtig 200Pi Standards compliant integrated Voltage Reduction Device Designed for AS category A,B and C environments Easy to use digital display and panel HF start TIG, Lift TIG & MMAW modes 2T, 4T with up/down slope and repeat function Single index control knob Compact, lightweight & portable IP23 rating for outdoor use Power source Part No Complete plant Part No

5 Transarc 250Si The Transarc 250Si is a 415 volt, full digital control, DC stick/lift TIG power source. With features like integrated Voltage Reduction Device (VRD), lift TIG start, hot start and arc force control you ve got the ultimate unit designed for MMAW and Lift TIG welding of steel and other DC weldable materials. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Power source Part No Standards compliant integrated Voltage Reduction Device: Designed for AS category A,B and C environments Easy to use digital display and panel MMAW and Lift TIG modes Single index control knob Compact, lightweight & portable IP23 rating for outdoor use Complete plant Part No The Transtig 250Pi is a 415 volt, full digital control, DC stick/lift TIG/HF TIG power source. With features like high frequency start, lift arc start, up/down slope, pulse DC, repeat (latch) function, DC pulse and spot mode you ve got the ultimate unit designed for precision TIG and MMAW welding of stainless steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Transtig 250Pi Standards compliant integrated Voltage Reduction Device : Designed for AS category A,B and C environments Embedded micro processor with digital Intelligent fan operation, heat sensing, Exceptional DC welding characteristics Easy to use digital display and panel HF start TIG, Lift TIG & MMAW modes 2T, 4T with up/down slope & repeat function Single index control knob Compact, lightweight & portable IP23 rating for outdoor use Power source Part No Complete plant Part No

6 Transarc 300Si The Transarc 300Si is a 415 volt,full digital control, DC stick/ Lift TIG power source. With features like integrated Voltage Reduction Device (VRD), Lift TIG start, hot start and arc force control you ve got the ultimate unit designed for MMAW and Lift TIG welding of steel and other DC weldable materials. All welding parameters are variable for complete adjustment of the welding process. All these features are laid out on an easy to use digital display front panel with a single index control knob and push button mode selection. Transtig 300Pi The Transtig 300Pi is a 415 volt, full digital control, DC stick/ lift TIG/HF TIG power source. With features like high frequency start, lift arc start, up/down slope, welding program save/recall, pulse DC, repeat (latch) function and spot mode you ve got the ultimate unit designed for precision TIG and MMAW of stainless steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Transtig 300 AC/DC The Transtig 300 AC/DC is a 415 volt, full digital control, AC/DC, stick/lift TIG/HF TIG power source. With features like high frequency start, lift arc start, up/down slope, welding program save/recall, pulse on AC or DC, repeat (latch) function and spot mode you ve got the ultimate unit designed for precision TIG and MMAW of all weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Transmig 400i The Transmig 400i is a 415 volt, full digital control, DC MIG/STICK/lift TIG power source. Features include variable inductance, digital voltmeter and digital ammeter making this the ultimate unit designed for precision MIG welding of steel and other DC weldable materials. The unit also has an integrated Voltage Reduction Device (VRD) for improved operator safety. Part No Part No Part No Part No Standards compliant integrated Voltage Reduction Device features: Designed for AS category A,B and C environments Easy to use digital display and panel MMAW & Lift TIG modes IP 23 rating for outdoor use Standards compliant integrated Voltage Reduction Device features: Designed for AS category A,B and C environments Save/Load (recall) weld programs 2T, 4T with up/down slope & repeat function Easy to use digital display and panel HF start TIG, Lift TIG and MMAW modes IP 23 rating for outdoor use Standards compliant integrated Voltage Reduction Device features: Designed for AS category A,B and C environments Save/Load (recall) weld programs 2T, 4T with up/down slope & repeat function Easy to use digital display and panel HF start TIG, Lift TIG & MMAW modes IP 23 rating for outdoor use Standards compliant integrated Voltage Reduction Device features: Designed for AS category A,B and C environments Save/Load (recall) weld programs Easy to use digital display and panel MIG, Lift TIG and MMAW modes IP 23 rating for outdoor use

7 Inverter Range MMAW/GTAW Accessories 240 VOLT Plant Part No: Power Source Part No CIGWELD accessories required for optimum performance broken down by process. 415 VOLT TRANSTIG 200 Pi Air Cooled TIG Manual Metal Arc Part No TRANSTIG 300 AC/DC Manual Metal Arc GTAW Air Cooled TIG GTAW Water Cooled TIG Gas Metal Arc Welding TIG Torch Air Cooled 200 amp Lead Set 400 amp Lead Set TIG Torch Air Cooled 350 amp SA18V Water Cooled VSF-2 wirefeeder (Note 1) Regulator Description: Part Number: Lead Set (5M) or Electrode Holder Work Clamp Crimp Lug KP2453 (for clamp) Cable Connector (x 2 required) Welding Cable (Note 2) Lead Set (8M) or Electrode Holder Work Clamp Crimp Lug KP774 (for clamp) Cable Connector (x 2 required) Welding Cable (Note 3) Regulator Part No: Regulator No4 Tweco No. 4 Gun Part No: * Flowmeter Part No * GTAW Torch See table Accessory Kit BGSAK2 Gas Hose *Regulator *Flowmeter Work Lead (3M) or Work Clamp Crimp Lug KP2453 (for clamp) Welding Cable (Note 2) Transarc 250Si, Transtig 200AC/DC, Transtig 200Pi, Transtig 250Pi Accessories Description Part No. Slide Control OTD10/4013 Hand Pendant OTD10/4014 Foot Control OTD10/4016 Extension Cable OTD10/4019 Transarc 300Si, Transtig 300Pi, Transtig 300 AC/DC, Transmig 400i Accessories Description Slide Control Hand Pendant Foot Control Torch Switch Tweco Water Cooler 110/240 TIG Torches Description Part No. OTD10/2004 OTD10/2005 OTD10/2007 OTD10/2001 TC900-G Part No. TIG Torch (4M) RTC 200Pi TIG Torch (4M) RTC 200AC/DC; 250Pi TIG Torch (4M) RTC 300AC/DC; 300Pi TIG Torch (4M) 250Si TIG Torch (4M) 300Si, 400i Part No * Part No * Flowmeter Flowmeter Part No Regulator Part No * Part No * Part No * GTAW Torch See table Accessory Kit BGSAK2 Gas Hose *Regulator *Flowmeter Work Lead (8M) GTAW Torch Accessory Kit BGSAK2 Nipple Nut Gas Hose *Regulator *Flowmeter Work Lead (8M) Watercooler TC900-G Flowmeter Part No * Tweco No. 4 Gun Work Lead (8M) *Regulator *Flowmeter VSF-2 OTD12/1002 Welding Cable (Note 3) Crimp Lug KP774 Cable Connector Notes: 1. The machines listed are all CC output only (excluding Transmig 400i), therefore the only possible way to set up the MIG or Fluxcored process is via a voltage sensing wire feeder such as the VSF is bulk cable supplied in a 150 metre drum. CIGWELD distributors sell this cable by the metre is bulk cable supplied in a 100 metre drum. CIGWELD distributors sell this cable by the metre. 4. RTC = Remote thumb wheel current control. * These items can be substituted with a Regulator Flowmeter Combined. Part Number

8 VRD INVERTERS SELECTION CHART DESCRIPTION Transtig Transtig Transtig Transtig Transtig Transarc Transarc Transmig 200Pi 250Pi 300Pi 200AC/DC 300AC/DC 250Si 300Si 400i Power Source Part No Plant Part No WELDING OUTPUT Maximum output 200 amp DC 250 amp DC 300 amp DC 200 amp AC/DC 300 amp AC/DC 250 amp DC 300 amp DC 400 amp DC Maximum GTAW duty 40 C 20%@200 amp 40%@250 amp 30%@300 amp 30%@200 amp 25%@300 amp 40%@250 amp 30%@300 amp 25%@400 amp Maximum MMAW duty 40 C 25%@140 amp 40%@250 amp 30%@300 amp 40%@140 amp 25%@300 amp 40%@250 amp 30%@300 amp 25%@400 amp Maximum MMAW duty 40 C 25%@400 amp 100% duty cycle 100 amp 160 amp 160 amp 100 amp 160 amp 160 amp 160 amp 200 amp 100% duty cycle 70 amp 160 amp 160 amp 85 amp 160 amp 160 amp 160 amp 200 amp 100% duty cycle 200 amp GTAW current range amp amp amp amp amp amp amp amp MMAW current range amp amp amp amp amp amp amp amp Welding voltage range volt volt volt volt volt volt volt volt Current control Infinitely variable Infinitely variable Infinitely variable Infinitely variable Infinitely variable Infinitely variable Infinitely variable Infinitely variable WELDING MODES Lift TIG DC Lift TIG DC with Pulse HF Start TIG DC HF Start TIG DC with Pulse Stick DC with VRD HF Start TIG AC HF Start TIG AC with Pulse Stick AC with VRD MIG Weld Mode PRIMARY POWER Input voltage 240 volt 415 volt 415 volt 240 volt 415 volt 415 volt 415 volt 415 volt Supply lead size 20 amp 25 amp 25 amp 20 amp 25 amp 25 amp 25 amp 25 amp Rated input current 17 amp 11 amp 17 amp 19.5 amp 17 amp 11 amp 17 amp 18 amp Maximum input current 34 amp 17 amp 22 amp 31 amp 22 amp 17 amp 22 amp 33 amp Recommended generator kva 10 kva 12.5 kva 16 kva 10 kva 16 kva 12.5 kva 16 kva 24 kva FEATURES Warranty period 2 years* 2 years* 2 years* 2 years * 2 years* 2 years* 2 years* 2 years* Standard weld mode (2T) Slope weld mode (4T) Repeat weld mode (4T repeated) Spot welding in TIG mode Pre-flow time sec sec sec sec sec Hot start current 0-70 amp 0-70 amp 0-70 amp 0-70 amp 0-70 amp 0-70 amp 0-70 amp 0-70 amp Initial current amp amp amp amp amp Up slope time 0-15 sec 0-15 sec 0-15 sec 0-15 sec 0-15 sec Peak current amp amp amp amp amp Base weld power TIG amp amp amp amp amp amp amp amp Stick amp amp amp amp amp amp amp amp MIG volt Spot time sec sec sec sec sec Pulse width 15-80% 15-80% 15-80% 15-80% 15-80% Pulse frequency Hz Hz Hz Hz Hz AC frequency Hz Hz AC wave balance 10-65% 10-65% Down slope time 0-25 sec 0-25 sec 0-25 sec 0-25 sec 0-25 sec Crater current amp amp amp amp amp Post-flow time 0-60 sec 0-60 sec 0-60 sec 0-60 sec 0-60 sec Arc force control (Stick mode) 0-100% 0-100% 0-100% DIMENSION & WEIGHT Dimensions H x W x D mm 260x130x x180x x210x x180x x210x x180x x210x x210x450 Weight kg *Refer to warranty schedule for details. MMAW = Manual Metal Arc Welding (Stick) GTAW = Gas Tungsten Arc Welding (TIG) GMAW = Gas Metal Arc Welding (MIG) Manufacturer and Supplier of Welding Consumables and Equipment Distributed by: Customer Service Centre Telephone: Facsimile: cigweldsales@cigweld.com.au International Enquiries Telephone: Facsimile: In the interest of continuous improvement, CIGWELD Pty Ltd ABN reserve the right to change the specifications or design on any of its products without prior notice. AD/2467-VRD 8PP