Snow and Ice Related Corrosion and its Effect on Equipment. How do we cope
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2 Snow and Ice Related Corrosion and its Effect on Equipment How do we cope
3 Coping with corrosion can be placed in two categories Prevention Reaction
4 Advantages of prevention Cost savings in repair parts Cost savings in repair labor Reduction in equipment down time Eliminate some types of corrosion all together Prevention can be planned
5 NONE Disadvantages of prevention
6 NONE Advantages of reaction
7 Disadvantages of reaction Unexpected breakdowns Increase in downtime Increase in repair parts costs Increase in repair labor costs Decrease in equipment productivity
8 Therefore the primary focus should be on prevention However realistically there is corrosion that can t t be prevented therefore today we will discuss both
9 There are 3 primary areas that corrosion effects Steel and steel components Aluminum and aluminum components Electrical systems and their components
10 Examples of steel corrosion
11 Examples of steel corrosion
12 Examples of steel corrosion
13 Examples of steel corrosion
14 Examples of steel corrosion
15 Examples of steel corrosion
16 Examples of steel corrosion
17 Examples of steel corrosion
18 Examples of steel corrosion
19 How do we prevent steel corrosion, a.k.a. RUST Wash, Clean, Rinse
20 Prolonged exposure to chlorides is what does the damage Simple rinsing with a hose can help More direct or localized cleaning is even more effective
21 How do we prevent steel corrosion, a.k.a. RUST Wash, Clean, Rinse Include in equipment specs the use of high quality primers and top coats Protect new components prior to installation Protect replacement components prior to installation
22 How do you determine what primer and top coat will work for you? Systematically compare products on a small basis The use of test coupons is a very effective and inexpensive way to accomplish this
23 Some other ways to prevent steel corrosion Wraps Covers or shields
24 A few dollars of prevention can save 100 s s or 1000 s s in repairs Watch for areas of un protected steel or aluminum
25 The following are examples of the second area which is aluminum corrosion
26 Examples of aluminum corrosion
27 Examples of aluminum corrosion
28 Examples of aluminum corrosion
29 Examples of aluminum corrosion
30 Examples of aluminum corrosion
31 Examples of aluminum corrosion
32 Examples of aluminum corrosion
33 Examples of aluminum corrosion
34 Examples of aluminum corrosion
35 How do we prevent aluminum corrosion Wash, Clean Utilize high quality primers and top coats, and other coatings
36 Other ways to prevent aluminum corrosion Eliminate areas that solids and liquids can accumulate Potting materials Covers or shields
37 The following are examples of the third area which is electrical corrosion
38 Examples of electrical corrosion
39 Examples of electrical corrosion
40 Examples of electrical corrosion
41 Examples of electrical corrosion
42 Examples of electrical corrosion
43 Examples of electrical corrosion
44 Examples of electrical corrosion
45 How do we prevent electrical corrosion Don t t set yourself up for a failure Don t compromise wiring integrity
46 Some other ways to prevent electrical corrosion Include in equipment specs the use of high quality weather proof terminations Eliminate Junction boxes wherever possible Utilize dielectric products
47 If a junction point can t t be eliminated, evaluate alternatives to The use of a buss style connector is one method, this is a weather proof connector that seals around each wire and its cap houses a buss bar junction boxes
48 Junction boxes, friend or foe If a junction box must be used, mount them in an environmentally friendly location Utilize compression fittings Utilize dielectric products
49 Since corrosion can t t be completely eliminated we can now discuss the reaction aspect, of which there are two areas to focus on Neutralizing the existing corrosion Cleaning the area or material that was corroded
50 To neutralize or not to neutralize, that is the question In most cases a thorough cleaning will also neutralize any corrosion Abrasive blasting and steam cleaning are two methods that can have the effect of neutralization simply by removing the corrosion.
51 In the event components are sensitive or heavy cleaning is not feasible, neutralization becomes more important. NEUTRO-WASH WASH Salt and Chloride Neutralizer from RHOMAR industries Battery Cleaner and Acid Detector from Noco
52 What to do once the corrosion is neutralized or the area in question has been cleaned Regular cleanings Coatings Sealants Wraps Component relocation (if reasonable)
53 Products tested and used by WSDOT
54 Martin Senour DTM VOC gray epoxy primer, NAPA Martin Senour PRISM 3.5 VOC gloss black acrylic urethane, NAPA Martin Senour 6599 cleanable hardener, NAPA NEUTRO-WASH WASH Salt and Chloride Neutralizer from RHOMAR industries, Battery Cleaner and Acid Detector from Noco, Any automotive parts distributor Densyl tape, Denso North America Inc
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