Char-Lynn Disc Valve Motors. Parts Information Compact Series

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1 Char-Lynn Disc Valve Motors Parts Information 4000 Compact Series Geroler Motors 00

2 Parts Drawing/List Displacement cm 3 /r [in 3 /r] 0 [ 9.8] 00 [.3] 50 [5.4] 305 [9.8] 395 [4.0] 490 [9.8] Drive, Main Item No. 9 Part No./Length Part No. mm [inch] Geroler Item No. 0 Part No./Width Part No. mm [inch] Screw, Cap (Standard/Wheel) Item No. Part No./Length Screw, Cap ( Bearingless) Item No. Part No./Length Part No. mm [in.] Part No. mm [in.] 8,3 [3.4] 35, [.40] ,8 [5.70] ,3 [5.0] 9, [3.0] 44,7 [.7] ,9 [.0] ,4 [5.45] 0,9 [4.05] 5,0 [.] ,5 [.48] ,8 [5.70] 9, [4.9] 7,0 [.83] ,4 [7.8] ,5 [.48] , [4.9] 7,0 [.83] ,4 [7.8] ,5 [.48] , [5.3] 89,4 [3.5] , [7.8] ,4 [7.8] Flange, Wheel Mount 5 Flange, Standard Mount Parts Shown Turned 90 from those Shown Above Flange, Bearingless ABC 58 Flange, Magneto Mount

3 Parts List of O O O Ref Part Number Part Number Quantity per Unit No. (per shaft size) (per shaft size) Description Std. Whl. Brgl Shaft and Bearing Kit (-/4 inch Straight) Key (for -/4 Straight Shaft) 08-0 Shaft and Bearing Kit (-/ inch Straight) Key (for -/ Straight Shaft) Shaft and Bearing Kit (3 mm Straight) Key (for 3mm Straight Shaft) Shaft and Bearing Kit (40 mm Straight) Key (for 40mm Straight Shaft) Shaft and Bearing Kit (-/4 in. Tapered) Nut, Hex (-/4 in. Tapered Shaft) Key (for -/4 in. Tapered Shaft) Shaft and Bearing Kit (-5/8 in. Tapered) Nut, Hex (-5/8 in. Tapered Shaft) Key (for -5/8 in. Tapered Shaft) Shaft and Bearing Kit (-/4 in. Splined 4T) Shaft and Bearing Kit (-/ in. Splined 7T) Seal, Exclusion Seal, Shaft Seal, Shaft High Pressure (no Back-up Ring required) Ring, Back-up Housing, Bearing, SAE A (Two Bolt) Housing, Bearing, Wheel Mount (Four Bolt) Housing, Bearing, Wheel Mount (Four Bolt) Compatible for HAYES Brake Housing, Bearing, SAE B (Two Bolt) Housing, Bearing, Diagonal (Four Bolt) Housing, Bearing, Magneto (Four Bolt) Seal Guard N/A Seal Kit (Std. and Whl. Motors with back pressure relief valve) Contains Parts Indicated by Seal Kit (Std. and Whl. Motors without back pressure relief valve) Contains Parts Indicated by O Seal Kit (Std. and Whl. Motors with high pressure shaft seal) Contains Parts Indicated by O # X O X O # X O # X Ref Part Quantity per Unit No. Number Description Std. Whl. Brgl Seal Seal, Shaft Face Plate, Wear (no leakage slots) Plate, Wear (with leakage slots) 0 Geroler Plate, Valve (for motor without Shuttle) Drive, Valve Valve Valve Speed Sensor Valve Valve Speed Sensor Valve Quadrature Balance Ring Pin, Balance Ring Spring, Compression Seal, Face, Inner 8 9 Drive, Main See Chart on Opposite Page. Plate, Valve (for motor with Shuttle) Seal, Face, Outer Continued on Page 5 3

4 Page (Duplicated) Displacement cm 3 /r [in 3 /r] 0 [ 9.8] 00 [.3] 50 [5.4] 305 [9.8] 395 [4.0] 490 [9.8] Drive, Main Item No. 9 Part No./Length Part No. mm [inch] Geroler Item No. 0 Part No./Width Part No. mm [inch] Screw, Cap (Standard/Wheel) Item No. Part No./Length Screw, Cap ( Bearingless) Item No. Part No./Length Part No. mm [in.] Part No. mm [in.] 8,3 [3.4] 35, [.40] ,8 [5.70] ,3 [5.0] 9, [3.0] 44,7 [.7] ,9 [.0] ,4 [5.45] 0,9 [4.05] 5,0 [.] ,5 [.48] ,8 [5.70] 9, [4.9] 7,0 [.83] ,4 [7.8] ,5 [.48] , [4.9] 7,0 [.83] ,4 [7.8] ,5 [.48] , [5.3] 89,4 [3.5] , [7.8] ,4 [7.8] Flange, Wheel Mount 5 Flange, Standard Mount Parts Shown Turned 90 from those Shown Above Flange, Bearingless ABC 58 Flange, Magneto Mount

5 Parts List of # Continued from Page 3 Ref Part Quantity per Unit No. Number Description Std. Whl. Brgl Housing, Valve (7/8-4 Str. Thrd. O-ring (Staggard Ports) 7/-0 Case Drain Port) Housing, Valve (G / (BSP) (Staggard Ports) G /4 (BSP) Case Drain Port) Housing, Valve (7/8-4 Str. Thrd. O-ring (End Ports) 7/-0 Case Drain Port Shuttle and Low Press. Relief) 54-0 Housing, Valve (7/8-4 Str. Thrd. O-ring (Staggard Ports) 7/-0 Case Drain Port) for Speed Sensor ( Ref. 39) Housing, Valve (7/8-4 Str. Thrd. O-ring (Staggard Ports) 7/-0 Case Drain Port) for Quadrature Speed Sensor (Ref. 39) Housing, Valve ( /- Str. Thrd. O-ring Ports (80 Apart) 7/-0 Case Drain Port) Housing, Valve (7/8-4 Str. Thrd. O-ring (End Ports) 7/-0 Case Drain Port) Housing, Valve (7/8-4 Str. Thrd. O-ring (Staggard Ports) 7/-0 Case Drain Port) Shuttle and Low Press. Relief Plug/O-ring Assembly (7/-0 Case Drain Plug) O-ring Plug/O-ring Assembly (G /4 (BSP) Case Drain Plug) O-ring Screw, Cap Piston Shuttle Poppet Spring Sleeve, Dash Pot Plug/O-ring Assembly (9/-8 Shuttle Valve End) O-ring Seal Flange, Mounting with leakage slots Flange, Mounting without leakage slots Sensor, Speed (7mm [5.0 in.] lead wire) Sensor, Speed Quadrature Two speed signals in quadrature each providing one pulse per target tooth Sensor, Speed Quadrature One speed signal providing two pulses per target tooth and one directional signal Sensor, Speed Quadrature Two speed signals in quadrature each providing one pulse per target tooth Sensor, Speed Quadrature One speed signal providing two pulses per target tooth and one directional signal Shim A/R A/R A/R Spring Poppet Plug/O-ring S/A O-ring Plug/O-ring S/A O-ring Seal O-ring Seal Kit (Bearingless Motors with mounting flange) Contains Parts Indicated by # Seal Kit (Bearingless Motors without mounting flange) Contains Parts Indicated by X See Chart on Opposite Page. Mates wiith DC Micro Connectors or Equivalent: Turk Eurofast WKCV 4.4T Cable Brad Harrison Micro-Change Single Keyway Plugs Lumberg "Micro" Style mm DC Connector A/R As Required 5

6 Notes:

7 Notes: 7

8 For Additional Literature Contact Eaton Hydraulics 45 Lone Oak Road Eden Prairie, MN Specifications and performance data, Catalog When servicing 4000 Compact Series Motors refer to Repair Information This repair manual lists tools required, and step by step disassembly and reassembly procedures. How to Order Replacement Parts Char-Lynn Eaton Hydraulics Eden Prairie, MN Product Number Date Each Order Must Include the Following:. Product Number. Date Code 3. Part Name 4. Part Number 5. Quantity of Parts Product Line Identification Number Product Identification Number Engineering Change Code

9 Eaton Fluid Power Group Hydraulics Business USA 45 Lone Oak Road Eden Prairie, MN USA Tel: Fax: Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 0 Morges Switzerland Tel: +4 (0) Fax: +4 (0) 8 40 Eaton Fluid Power Group Hydraulics Business Asia Pacific th Floor Hong Kong New World Tower 300 Huaihai Zhong Road Shanghai 000 China Tel: Fax: Eaton Corporation All Rights Reserved Printed in USA Document No. C-MOLO-TP0-E Supersedes December 008

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