Specialization (MEO) MAINTENANCE ENGINEERING & OPERATIONS. Master Mechanical Engineering
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1 Specialization (MEO) MAINTENANCE ENGINEERING & OPERATIONS Master Mechanical Engineering
2 MAINTENANCE ENGINEERING & OPERATIONS Ontwerp en verbetering van onderhoud en logistieke ondersteuning over de gehele levenscyclus van technische installaties. Kernvakken Maintenance Engineering & Management Reliability Engineering & Maintenance Management Failure Mechanisms & Life prediction Structural Health & Condition Monitoring Werkveld Multidisciplinair vakgebied: technologie, organisatie en finance Vraagt: analytische vaardigheden, technische systeemkennis en organisatietalent 2
3 CONTENTS MAINTENANCE ENGINEERING & OPERATIONS (MEO) Introduction Research / thesis projects: Relevance of Maintenance Groups / people involved Educational program Maintenance Engineering Production and Supply Chain Management Maintenance Planning Tribology based Maintenance Dynamics based Maintenance Conclusion 3
4 INTRODUCTION BACKGROUND /HISTORY Cooperative research program and Development of Maintenance Master in NL / WCM Summer School 2013 Research Center Twente is Maintenance Excellence (TIME) Master specialization in ME also in Industrial Engineering later also part-time (executive) Master Master Class Maintenance Engineering for industry PDeng Maintenance program started 4
5 RELEVANCE OF MAINTENANCE Maintenance is an important issue in many industries Capital goods are ageing replace or extend life time? o Chemical plants, infrastructure Operational costs must be reduced o Trains, aircraft, Defence systems New (sensor) technologies and data analysis provide opportunities o Semiconductor machines, factories Requires people with specific knowledge / competences o o Analytical skills / data analysis / technical system knowledge Multidisciplinary view: technical / costs / logistics / organization 5
6 MAINTENANCE MULTIDISCIPLINARY OFF-SHORE WIND TURBINE Maintenance concept (remote, preventive) Maintenance Engineering Design for Maintenance and Life Cycle Management Drive train: bearings + gears Tribology + Vibration Monitoring Structure + rotor blades + dynamic loads Sensors + Structural Health Monitoring Repairs and spare parts Supply Chain / Logistics Maintenance Planning Corrosion + fatigue Mechanisms + Predictive Maintenance 6
7 PROSPECTS MAINTENANCE Multi-disciplinary field with many challenges and different areas for specialisation Reliability engineering Structural Integrity assessment After sales service logistics Design for Maintenance Condition Based Maintenance Asset Life Cycle Management Companies search for future Maintenance and Reliability engineers
8 GROUPS & PEOPLE INVOLVED 2 FACULTIES / 4 GROUPS Engineering Technology (CTW) Prof. Leo van Dongen Maintenance Engineering Jan Braaksma / Alberto Martinetti Prof. Tiedo Tinga Dynamics based Maintenance Richard Loendersloot Prof. Piet Lugt Tribology based Maintenance Rob Bosman Management and Governance (MB) Prof. Henk Zijm Production and Supply Chain Management Matthieu v/d Heijden / Ahmad Al Hanbali 8
9 EDUCATIONAL PROGRAM 9
10 EDUCATIONAL PROGRAM - MEO SPECIALIZATION CORE COURSES Maintenance Engineering & Management Reliability Engineering & Maintenance management Failure Mechanisms & Life Prediction Structural Health & Condition Monitoring 10
11 EDUCATIONAL PROGRAM - MEO SPECIALIZATION SUGGESTED ELECTIVES Reverse logistics Product design Product Life Cycle Management Governing Product Development Advanced Dynamics Solid Mechanics Signal Processing Data Mining.. 11
12 RELATION WITH PROFILES / SPECIALIZATIONS Possible in all three profiles Design & Construction Research & Development Management & Organisation # remaining electives depends on profile chosen Thesis project supervision from one of participating groups either with industrial partner (external) or PhD students (internal) 12
13 REGISTRATION UNTIL JUNE 15 TH WORKSHOPS LEADERSHIP TRAINING CASE STUDY WITH COMPANY VISIT 150 EURO FOR SELECTED STUDENTS
14 MAINTENANCE ENGINEERING 14
15 RESEARCH TOPICS Design for Maintenance Asset (Life Cycle) Management Maintenance Decision Making Asset Information Management Supportability Analysis Planning and control of spare parts and maintenance resources (a.o. service engineers, tools) 15
16 MONITORING BASED MAINTENANCE APPLICATION OF USAGE PARAMETERS IN THE MAINTENANCE PROGRAM 16
17 CURRENT/PAST MASTER PROJECTS Life Cycle Costs of ECT Zhe Chuan Ooi Life Cycle Management of the electricity grid Richard Ruitenburg Sustainable Asset Management - Maurits Korse Managing supportability data for NedTrain Joost Ziggers Design of a classification method for spare parts control Haico Stegink Monitoring Based Maintenance Reinier Moonen A method supporting Reliability and Maintainability in radar system design Jack van Dalen (CBM) planning of naval platform subsystems - Aikaterini Tsoni Potential Failure Interval Generalization and Assessment Varun Raman
18 OPEN MASTER PROJECTS A survey study of best practices in Dutch Asset Management (Internship) - SUTO Het definiëren van de systeem architectuur van de toekomstige Naval Maintenance Environment Niveau - THALES Clustering of maintenance tasks - PRORAIL Reducing life cycle cost of railway ballast by optimizing policies of ballast tamping and renewal - PRORAIL
19 PRODUCTION AND SUPPLY CHAIN MANAGEMENT/ MAINTENANCE PLANNING 19
20 CURRENT/PAST MASTER PROJECTS Spare part inventory management at ASML (Hanneke van der Horst) Last time buy decisions for spare parts at IBM (Laura van Silfhout) Maintenance planning at Loodswezen (piloting of ships, a.o. in Rotterdam harbor) (Simon Prent) Service contract fulfillment at Thales (related to spare part supply; Wouter Sleiderink) 20
21 TRIBOLOGY BASED MAINTENANCE 21
22 RESEARCH TOPICS Wear (corrosive, abrasive, (fatigue)) Life/durability and reliability Condition monitoring Predictive maintenance Re-lubrication intervals Aging of lubricants (contamination, oxidation) Statistical methods for reliability Multi-parameter Weibull, etc. Component and system life Transients and system reliability (life) 22
23 CURRENT / PAST MASTER PROJECTS BOSCH: Increasing friction without wear, in a CVT transmission BOSCH: The influence of wear on the friction in a CVT transmission SKF: bearings Measuring the dynamic film thickness in grease lubricated roller ProRail: Redesign of the pantograph with increased reliability 23
24 DYNAMICS BASED MAINTENANCE 24
25 RESEARCH TOPICS Dynamic Maintenance Adapt maintenance intervals to actual usage of systems o Failure mechanisms metals / composites o Monitoring of usage / loads / condition Structural Health Monitoring Dynamic response of systems / structures yields info on damage (location, size) Smart autonomous wireless sensor networks Data analysis, signal processing and interpretation All based on understanding of system behaviour and physical mechanisms! 25
26 26
27 STRUCTURAL HEALTH MONITORING EXAMPLE: RESEARCH OF ANDREA SANCHEZ RAMIREZ Design Framework for Smart Autonomous Wireless Sensor Network Multidisciplinary (design, signal processing, dynamics, tribology) Various use cases o Roller & Journal bearings (trains, machines & gas turbines) o Helicopter & wind turbine rotor blades Collaboration in EU project with European partners 0.3 Pristine Zoom- File: X097 DE time 3 Outer Defect Zoom- File: X31 DE time
28 CURRENT / PAST MASTER PROJECTS Thales: Concept for condition based maintenance on radar subsystems Sierd Heida finished December 2013 Imtech Marine: Concept for condition based maintenance for marine systems Mark ten Dam finished August 2014 Lloyds: Rail defect identification based on train wheel axle vibrations Slawik Prosjkin finished October 2014 WiBRATE: Design of a test set-up for monitoring of rotating blades Joris Wolters finished October 2014 WiBRATE: Multibody modelling of rotating flexible blades for SHM Stefan Oosterik finished October
29 CURRENT / PAST MASTER PROJECTS WiBRATE: SHM based on operational loading theory and experiments Ruben Teunis started December 2014 DTP: Energy Harvesting for Autonomous Wireless Sensor Networks Geert Kottier started December 2014 MECAL:Monitoring Strategies for Wind Turbines using SCADA and Vibration Data Dick Breteler started February 2015 PON Power: Remote Monitoring for Marine Diesel Engines Bas Aman starts April
30 OPEN MASTER PROJECTS RNN: Developing a condition assessment system for a naval ship Triogen:Rotor Dynamic Analysis for High Speed Turbo Generators NRG: Fatigue monitoring of nuclear reactors NLR, Fokker, Air Force: Effects of 3D printing on Maintenance 30
31 NEW MASTER PROJECTS TNO Rijswijk: Non destructive evaluation of solid state propellant for rocket engines Strukton: Predictive maintenance of rail infrastructure Infrastructures: Structural health monitoring of bridges etc. Apollo-Vredestein: Smart rubber for car tyres 31
32 INTERESTED? More information Website: Contact one of staff members 32
33 EXPERIENCES WIH MAINTENANCE ENGINEERING AND OPERATIONS ALICE VAN DER HORST FIRST YEAR MASTERSTUDENT MEO
34 ALICE VAN DER HORST EXPERIENCES WITH MEO Bachelor Industrial Design Engineering Pre Master Mechanical Engineering Master Mechanical Engineering Maintenance Engineering and Operations
35 BACHELOR ASSIGNMENT AT NEDTRAIN
36 Spare parts logistics Failure mechanisms (corrosion, Fatigue) Design for maintenance Monitoring and data collection for safety and life cycle prediction Reliability, what is the weakest component? (FMEA and FTA) If it fails what is the root cause? When to do maintenance (Preventive or corrective)
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