CCST Exam Preparation Course Syllabus
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1 CCST Exam Preparation Course Syllabus Week Topic 1 Introduction to Process Control Types of Processes Continuous Batch Discrete The Feedback Loop Intro to P&ID Drawings 2 Controlling the Process Process Characteristics and Controllability Controller Responses Control system architectures Single Loop Controllers Distributed Control Systems Programmable Logic Controllers Conclusion 3 CCST Exam Questions 4 Fundamentals of Electricity Understand polyphase voltages and currents found in the industrial environment Apply safety considerations when measuring electrical values or working around electrical equipment 5 Fundamentals of Electronics 6 CCST Exam Questions 7 Pressure Measuring Instruments What is Pressure? Units of Measurement Pressure Measurement Understanding the Effects of Gravity Pressure Standards Math Review Unit Conversion Calculations Copyright, 2006, Training Technology, Inc. All Rights Reserved. 1
2 8 Plant Instruments that Measure Pressure Directly Electronic Devices Pressure Transmitters 9 CCST Exam Questions 10 Level and Density Measurements Level Measurement Methods Bubble Tube Method Pressure and Differential Pressure Methods Using Differential Pressure Transmitters 11 Density Measurement Methods for Liquids and Liquid Slurries Electronic Devices 12 CCST Exam Questions 13 Flow Measurement Constriction or Differential Head Type Reynolds Number 14 Open-Channel Flow Rate Measurements Velocity Flowmeters 15 CCST Exam Questions 16 Temperature and Humidity Measurements Temperature Filled Systems 17 Electrical Systems Humidity Measurements 18 CCST Exam Questions 19 Principles of Calibration Importance of Calibration Accuracy and Precision in Calibration Recognizing Zero Shift and Span Error Other Instrument Errors Setup and Test Equipment for Calibration Calibration Procedure 20 Calibrating Pressure and Temperature Instruments Analog Electronic Pressure Transmitter Calibration Smart Pressure Transmitter Calibration Differential Pressure Transmitter Calibration Pressure Gage Calibration Copyright, 2006, Training Technology, Inc. All Rights Reserved. 2
3 Accurately Calibrate Pressure Transmitters Zero-based Elevation Supression Thermocouple Transmitter Calibration RTD Transmitter Calibration 21 CCST Exam Questions 22 Calibrating Level and Flow Instruments Differential Pressure Transmitter Calibration Magnetic Flowmeter Calibration Vortex Shedding Flowmeter Calibration Mass Flowmeter Calibration Hydrostatic Level Calibration Displacement Level Calibration 23 Analytical Measurements Electrical Conductivity Hydrogen Ion Activity (ph) 24 CCST Exam Questions 25 Oxidation-Reduction Potential Ion-Selective Measurement Chromatography Capacitance 26 The Feedback Control Loop Overview The Closed-Loop Control System Controllers and Control Modes Proportional Integral Derivative 27 CCST Exam Questions 28 Pneumatic Control Mechanisms The Flapper-Nozzle Unit Control Mechanism Requirements The Automatic Controller Manual Control Unit The Closed-Loop Pneumatic Controlled System Batch Controller 29 Electronic (Analog) Control Systems Examples of Control Systems Principle of Operation Copyright, 2006, Training Technology, Inc. All Rights Reserved. 3
4 Closed-Loop Operation 30 CCST Exam Questions 31 Actuators Valve Actuator Valve Positioner Electrical Signals 32 Control Valves Capacity of a Control Valve Determining Pressure Drop Across the Valve Valve Rangeability Selection Factors Viscosity Corrections 33 CCST Exam Questions 34 Control Loop Adjustments and Analysis Proportional-Only Controller Proportional-Plus-Integral Controller Adjusting a Controller with the Proportional, Integral, and Derivative Mode 35 Control Loop Analysis Step-Analysis Method of Finding Time Constant Block Diagrams Single-Time-Constant System Two-Time-Constant System Percent-Incomplete Method Finding Control Modes by Step Analysis 36 CCST Exam Questions 37 Control Loop Analysis - Frequency Response Analysis Frequency Response Analysis Finding the Time Constant from the Bode Diagram Testing a System Control Objectives PID Control Adjusting the Proportional Band Closed-Loop Response 38 Combination Control Systems Duplex or Split-Range Control Auto-Select or Cutback Control Flow-Ratio Control Cascade Controller Copyright, 2006, Training Technology, Inc. All Rights Reserved. 4
5 39 CCST Exam Questions 40 Digital Control Systems Distributed Control Systems Programmed Control Systems Sequential Control systems The Allen-Bradley PLCs 41 Selected Industrial Bus Structures NetLinx Foundation Fieldbus ControlNet EtherNet/IP Profibus Modbus Plus 42 CCST Exam Questions 43 Analytical Troubleshooting Part 1 Advanced P&ID Drawings Understand the purpose and use of the National Electrical Code (NEC) Grounding, Noise and Power Considerations for Instruments, Equipment and Computers 44 Analytical Troubleshooting Part 2 Analytical Troubleshooting Techniques Logical Analysis Common Problems 45 Preliminary CCST Exam Questions Mock Practice Exam Identify any need for review in specific knowledge area 46 Final CCST Practice Exam The participant will be expected to spend approximately five hours per week on the lessons. Copyright, 2006, Training Technology, Inc. All Rights Reserved. 5
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