CAD/CAM for cutting and punching

Transcription

1 CAD/CAM for cutting and punching The nesting and programming reference solution for 2D cutting and punching-nibbling

2 The CAM software suite for cutting and punching Advantages and benefits Support of machines of any types and brands. Support of any cu ng technology requirements. Powerful nes ng algorithms and op mized tool path research Automa c user assistance at any stage of the programming and ability to work in full automa c mode. Easy-to use. So ware openability (interac on with various 2D/3D CAD systems and Produc on Management Systems or ERP solu ons). Available built-in customiza on tools. Availability of complementary and task-oriented modules: metal sheet part unfolding/folding, libraries of 3D and 2D shapes, le er and drawing cu ng, stock and manufacturing order management. Suppor ng a wide range of machine and technology requirements at every step of programming - from part prepara on to the NC code genera on, including nes ng and tool path defini on - act/cut can pilot any types of machines. Providing unique nes ng algorithms that fit any type of cu ng needs, act/cut significantly decreases material loss rates and improves produc vity. Whenever possible, the so ware operates in full automa c mode. However, in very touchy situa ons, act/cut, in order to ensure the most efficiency, operates in interac ve mode, and the user makes the final decision. Open and customizable, act/cut imports part geometries from any CAD so ware and easily interacts with Produc on Management Systems or ERP solu ons. Various complementary modules can be op onally integrated to act/cut. act/cut automa c nes ng decreased prepara on me by a factor of 2 and improved material use by 23%. Socata

3 Main functions Remote software operation 2D cutting Support of all technological parameters and machine configura ons. Punching Support of all technological parameters and machine configura ons (including punching or combined machines). Tool library management. Launching order management: parts and formats are grouped according to material and thickness for nes ng purposes. Manufacturing order and format stock management (act/manager op onal module). Connec on to produc on management and ERP systems (act/manager op onal module). CAD import and 2D geometry creation Import of sheet-metal parts from any CAD system, including neutral formats (DXF, IGES, DWG, DSTV and STEP) and na ve formats (Solid Edge, SolidWorks, Ca a V4/V5, ProEngineer, etc.) 3D part import and unfolding (op onal act/unfold module). Advanced func on for 2D geometry crea on. Part measuring and lis ng. Technology Numerous func ons linked to the cu ng technology enabling an op mized planning of cu ng opera ons. Alloca on of cu ng-technology specific features (bevel, lead-ins/outs, microjunc ons). Automa c configura on of cu ng condi ons according to user-defined strategies. Automa c or manual machining tool alloca on (punching, notching, nibbling, etc.) Special and mul tools management. Possibility to work in micro-junc on mode. Automa c or manual evacua on control (trapdoor, li, pallets etc.) Part or part layout ver cal and horizontal duplica on. Possibility to save complex machining characteris cs to apply them on iden cal parts. Turret management: moun ng angles, possible moun ng posi ons, clamps, accessibility zone and models (preconfigured turrets to be further completed). Automatic and interactive nesting Numerous nes ng strategies either in fullautoma c mode or in full-interca ve mode. Automa c an -collision func on. Automa c control of part posi oning constraints (symmetry and rota on) and automa c management of nes ng priori es. Nes ng in mul ple formats and sheets. Support of various technological requirements : mul -torch cu ng (oxycu ng), common cut, posi oning between (laser), etc. Nes ng in remnants or off-cuts. Automa c an -collision func on taking tools into account. Common cut management using different tools. Part posi oning by work areas and between clamps. Streamlining the use of sheet formats, combined with act/cut nes ng performances enabled us to decrease loss rate by 10 points. Trane

4 Main functions Tool path optimization 2D cutting Automa c calcula on of tool paths respec ng technological constraints (for example to avoid warping). Interac ve modifica on (lead-ins, cu ng sequence, trajectory, etc.) Simula on of tool path. Automa c calcula on of off-sets in straight and beveled cut. Specific cu ng func ons: con nuous cu ng (to minimize lead-ins), common cut, skeleton cu ng, programmable bevel management, control of marking etching and boring systems, speed control in water-jet cu ng (accelera ons or decelera ons), loop support, collision avoidance with parts already cut, etc. Punching Automa c calcula on of tool paths respec ng the part evacua on and tool use order. Interac ve modifica on of tool or or sequence, etc. Simula on of tool path. Common cut ensuring the evacua on of a single part at once. ISO code generation Advanced post-processor generator. Programming with or without sub-programs. Cycle me calcula on. Prin ng of customizable workshop documents (PDF). All round benefits with act/cut Reduced preparation and programming time Full automa on available for every step of the programming process (CAD-CAM interfaces, nes ng, tool assignment and tool path defini on...) and opera on possible in «batch» mode. «Intelligent» features: selec on of op miza on strategies according to specific situa ons; re-use of recorded scenarii in similar contexts. Smooth-integra on to the client s Informa on System: direct and automa c links with CAD solu ons, ERPs and other CAM modules (bending, unfolding, etc.) Control of all your machines using the same so ware. Complementary task-oriented modules (folding/unfolding, le er and drawing cu ng, tube cu ng, 3D cu ng, etc.) Simplified programming (user friendly, so ware standardiza on, flexible switch between automa on and interac vity). Easy to learn (short learning curve). Using the same programming so ware for all our cu ng machines, and on all of our produc on sites enabled us to share our resources. Marchesini Group

5 All round benefits with act/cut Material savings Decreased material loss rate thanks to op mized nes ng. Nes ng in remnant sheets. Reduced cycle times resulting in increased machine productivity Tool path op miza on. Support of cu ng technology requirements (mul -torch cu ng in oxy-cu ng, common cut, laser head up/head down, etc.) Management of peripheral loading/ unloading units. Improved quality of manufactured parts Op mized cu ng quality resul ng from the support of technological constraints for cu ng condi on alloca on, lead-in or tool defini on, tool path research, speed and accelera on descrip on, etc. Repeatability of both programs and situa ons. Savings on consumables and tools Reduced number of piercings (bridges, chain cu ng and common cut) and tool path op miza on. Op mized management of cu ng condi ons. Reduc on of the number of punch strikes (common cut, op mized notching, etc.) Reduced handling in the workshop Reduced number of remnants to manage. Skeleton cut with management of various evacua on modes. Management of loading/unloading and part sor ng (palle za on) systems. Increased safety around the machines Implementa on of collision risk avoidance (collision between cu ng head and an actual cut part). Simula on features showing which defined opera ons can be performed. Programming methods forbidding release of off-cuts (punching, rou ng) guaranteeing that released parts or off-cuts, are held by the machine. Improved workshop organization and production response time Consistent programming methods for different machines. Programs created on a single machine can easily be reused on another Manufacturing order management with automa c pooling of parts to produce Management of remnant sheets and offcuts. Streamlining of the necessary sheet formats, and reduc on of the number of cut sheets (intelligent automa c nes ng). Improved data organization and process quality Numerical data archiving and document traceability. Know-how formalizing. Program standardiza on. Significant reduc on of poten al errors. Integrated task-oriented modules simplifying data exchanges. Data integrity control at each step of the programming process (for example: valida on of nes ng a er a geometrical part modifica on). Be er streaming of data between services (Design departments, Methods, Produc on, Quality, etc.) The various shortcuts found within all levels of the so ware, and its full integra on in the Windows opera ng system resulted in fast programming. Nichrominox

6 The software for all your machines Laser cutting Providing efficient and automated nesting capabilities combined with the ability to support all laser cutting functions as well as to manage a wide range of technological parameters, act/cut is the most productive and effective solution for programming your laser cutting machines. Plasma cutting and oxy-cutting Thanks to its ability to meet specific machine requirements, including heat constraints, involved in oxy-cutting and plasma cutting, act/cut is a powerful and flexible solution which efficiently combines automation and user interaction, when required. Punching-nibbling act/cut s added value in punching-nibbling technology lies mainly in the software s powerful automation (tool allocation, machining sequence, nesting, part evacuation, etc.). This makes act/cut a highly productive solution for on-demand production of numerous and varied parts. The software can manage all loading/ unloading peripheral systems and is perfectly adapted to combined machines. The same software pilots all your machines, using any type of technology. act/cut s architecture and customiza on possibili es, makes the integra on of technologies and machines very easy. It creates a single environment to control all of your machines, taking advantage of the various machine features. Thanks to its easy learning, streamlined programming method, easy collabora on between users, and its technological excellence, act/cut is an unequalled produc vity booster. Aluminium sheet routing Aluminum sheet routing technology is specific to the needs of the aeronautics industry. Today, numerous aircraft manufacturers and subcontractors use act/cut on a daily basis to pilot their NC routing machines. With high nesting performance and the ability to meet all the technological requirements and constraints of the routing process, act/cut is the ideal solution for the programming of your aluminum routing machines. Waterjet cutting Particularly suitable for continuous cutting whether you manage large-scale nesting or unit cutting projects, act/cut can meet any types of waterjet-cutting requirements in terms of tool trajectory, cutting speed or lead-ins/outs control. With its ability to easily adjust parameter setting to any kind of material that can be waterjet-cut, act/cut is the programming solution for your waterjet cutting machines. Alma CAM software 15, rue Georges Perec - F Saint-Martin-d Hères Tel. +33 (0) [email protected] Wood panel routing Alma has developed a unique expertise in the field of wood panel machining on 2.5 axis machines. act/cut is a high added-value software solution for all manufacturers who have significant needs in terms of part nesting. Furthermore, a dedicated module that combines geometry recognition functions and automatic machining functions, enables any CAD-designed 3D part to be imported, prepared and programmed. Optional act/cut modules act/unfold: 3D import and unfolding of sheet metal parts. act/shapes: library of developed shapes for boiler making. act/sign: transforma on of pictures and fonts into CAM ready files for cu ng. act/manager: cu ng process management (manufacturing orders, stock, launching orders) and data import from/export to produc on management and ERP systems. Alma Non contractual document