CAPSULES AND CARTRIDGES
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- Logan Mathews
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1 CAPSULES AND CARTRIDGES Capsules Introduction PES Capsule Filter (CCS) PTFE Capsule Filters Hydrophobic (CCF) and Hydrophilic (CCFH) Capsule Filter (CCP) Glass Microfiber Capsule Filter (CCG) Cartridges Introduction End Fixture Configurations Cellulose Acetate Membrane (TCR) Polyethersulfone (PES) Membrane (TCS) Polyethersulfone (PES) Membrane for the Food and Beverage Industries (TCS-G) Polyethersulfone (PES) Membrane for the Electronics Industry (TCS-E) Hydrophobic PTFE Membrane (TCF) Hydrophilic PTFE Membrane (TCFH) Coated Cellulose Acetate Membrane (TCY) Single Layer Coated Cellulose Acetate Membrane (TCYE) (TCP) Single Layer (TCP/TCPE) Multigrade (TCPD) Epoxy Cellulose (TC) Glass Fiber (TCG) All (OH) String Wound (W) SS Cartridge Housing 1TS Type SS Cartridge Housing 1TM Type Sanitary SS Cartridge Housing 1TVA Type Sanitary SS Cartridge Housing 1TWA Type Cartridge Housing 1PP Type Acrylic Cartridge Housing 1PA Type
2 48 CAPSULES Capsules Introduction All-polypropylene housing is sturdy and chemically compatible Three membrane-type media and two depth-type media Wide range of retentive pore sizes All types available in three different lengths Diameter is a standard 78 mm Selected media available presterilized by ethylene oxide (EtO) Filter tissue culture media, fermentation broth, and ground water Can be set in serial mode to maximize throughput volumes Point-of-use sterile filtration Use capsules for pilot/prototype studies, scale up to the same media in the cartridge format Not recommended for air filtration Five different filter media are available in the capsule format. Media Code Characteristic Media type Pore Size or Membrane Filtration Nominal layers area per Rating (µm) capsule (cm 2 ) PES CCS hydrophilic membrane double up to 1800 PTFE CCF hydrophobic membrane single/double up to 3600 PTFE CCFH hydrophilic membrane 0.20 single up to 3600 CCP hydrophobic depth-type N/A up to 2600 Glass CCG - depth-type N/A up to 1200 For detailed chemical compatibility information, see page 116. When ordering length code C, end fixture code D is not available B 1/4" NPTM D 1/2" NPTM 1 1. Vent/drain ( 1 /8" NPT) 2. Housing 3. End cap 4. Outer sleeve 5. Pleated filter media H 3/8" hose barb N 1-1/2" sanitary fitting
3 CAPSULES 49 PES Capsule Filter (CCS) Can be sterilized by autoclaving (121 C, 30 min) or treatment with ethylene oxide (EtO) Available presterilized (EtO) or pre-rinsed (recommended when filtering high purity water) Filter pure water, high purity chemicals, pharmaceuticals, cosmetics, and tissue culture media Remove bacteria or sub-micron particulates Maximum Inlet Pressure Maximum Operating Temperature 0.39 MPa (57 psi) 60 C (140 F) CCS-020 CCS-045 Layers Double Double Pore Size (µm) Minimum bubble point (water) 0.39 MPa (57 psi) 0.29 MPa (43 psi) LRV / Organism 7 B. diminuta 7 S. marcescens Length Code Length (mm)* Filtration Area (cm 2 ) C D E *Length given is for capsule with end fixture H. Differential Pressure (MPa, [psi]) WATER F LOW R ATE Flow Rate (L/min) Typical water flow rate for CCS- -D1B at 25 C CCS (S) 1 (R) 2 Pore size Pore Size Code Length (mm) Length Code End fixture End Fixture (µm) (Inlet and Outlet) Code C 1/4" NPTM B D 1/2" NPTM D 201 E 3/8" hose barb H 1. When ordering sterile units, specify S in the last position of the catalog number. 2. When ordering Pre-rinsed units, specify R in the last position of the catalog number. 1 1 /2" sanitary N fitting
4 50 CAPSULES PTFE Capsule Filters Hydrophobic (CCF) and Hydrophilic (CCFH) Compatible: solvent and ph-resistant Hydrophobic: Supported membrane except CCF-A10 and CCF-005 Single layer except CCF-A10 and CCF-005 which has double layer 5 pore sizes Can be sterilized by autoclaving (121ºC, 30 min) or treatment with ethylene oxide (EtO). Hydrophilic: Polyester membrane support Single layer 0.2 µm pore size Note: Autoclaving or allowing membrane to dry will render it hydrophobic. Use serially as prefilter and final filter Corrosive fluids and gases, photoresists, and both alkalis and acids Hydrophobic: Solvent filtration Hydrophilic: Solvents with higher surface tension Heterogeneous fluid mixtures Maximum Inlet Pressure Maximum Operating Temperature 0.39 MPa (57 psi) 60 C (140 F) Differential Pressure (MPa, [psi]) 0.3 [43.5] 0.2 [29.0] 0.1 [14.5] WATER F LOW R ATE CCF CCF-010 CCF-A10 CCF, CCFH-020 CCF-050 CCF-100 Flow Rate (L/min) Typical water flow rate for CCF/CCFH- -D1B at 25 C CCF-005 CCF-A10 CCF-010 CCF-020 CCF-050 CCF-100 CCFH-020 Hydrophobic Hydrophilic Layers Double Double Single Single Single Single Single Pore size (µm) Min. bubble point (IPA) MPa (psi) 0.16 (23) 0.15 (22) 0.13 (20) 0.09 (13) 0.05 (7) 0.03 (4) - Length Length* Code (mm) Filtration Area (cm 2 ) C D E *Length given is for capsule with end fixture H. CCF - CCFH (S) 1 Pore Size Pore Size Code Pore Size Pore Size Code Length (mm) Length Code End Fixtures End Fixture (µm) (µm) (Inlet and Outlet) Code C 1/4" NPTM B 0.10 A D 1/2" NPTM D E 3/8" hose barb H /2" sanitary N fitting When ordering sterile units, specify S in the last position of the catalog number.
5 CAPSULES 51 Capsule Filter (CCP) Depth-type matrix: high dirt holding capacity, superior retention Compatible with aqueous solutions and solvents Thermally welded to prevent fiber slough-off and minimize changes in pore size during filtration Wide range of particle size cut-offs Can be sterilized by autoclaving (121ºC, 30 min) or treatment with ethylene oxide (EtO). High purity water filtration Prefiltration to a final membrane filter such as PES or PTFE (CCS, CCF, or CCFH) Ultracleaning Filtration of process chemicals Maximum Inlet Pressure Maximum Operating Temperature 0.39 MPa (57 psi) 60 C (140 F) Differential Pressure (MPa, [psi]) 0.06 [8.7] 0.04 [5.8] 0.02 [2.9] WATER F LOW R ATE LX JX HX FX , 7, Flow Rate (L/min) Typical water flow rate for CCP- -D1B at 25 C. CCP- LX JX HX FX Particle size (µm) % Particle retention >99 >99 >99 > Length Length* Code (mm) Filtration Area (cm 2 ) C D E *Length given is for capsule with end fixture H. CCP Retention Characteristic Code Length (mm) Length Code End Fixtures End Fixture (Inlet and Outlet) Code LX 102 C 1/4" NPTM B JX 129 D 1/2" NPTM D HX 201 E 3/8" hose barb H FX 1 1 /2" sanitary N 1 fitting
6 52 CAPSULES Glass Microfiber Capsule Filter (CCG) Depth-type matrix of borosilicate glass microfiber Large dirt holding capacity Resistant to most fluids except strong acids Contains a small amount of acrylic resin binder to enhance wet strength Can be sterilized by autoclaving (121ºC, 30 min) or treatment with ethylene oxide (EtO). Sea water filtration Aquaculture Prefiltration to a final membrane filter such as PES or PTFE (CCS, CCF, or CCFH) Maximum Inlet Pressure Maximum Operating Temperature CCG-045 CCG-1 Nominal Pore Size (µm) µm µm Length Length* Code (mm) Filtration Area (cm 2 ) C D E *Length given is for capsule with end fixture H MPa (43 psi) 60 C (140 F) Differential Pressure (MPa, [psi]) 0.06 [8.7] 0.04 [5.8] 0.02 [2.9] WATER F LOW R ATE Flow Rate (L/min) Typical water flow rate for CCG- -D1B at 25 C. 1 CCG Nominal Pore Nominal Pore Length Length End Fixtures End Fixture Size (µm) Size Code (mm) Code (Inlet and Outlet) Code C 1/4" NPTM B D 1/2" NPTM D 201 E 3/8" hose barb H 1 1 /2" sanitary N fitting
7 CARTRIDGES 53 Cartridges Introduction Available in a wide variety of media and end fixture configurations Media can be mixed and configured in serial format to maximize throughput volumes, flow rates, and cartridge life Fit many commercially available filter housings Large surface area permits large throughput volumes and higher flow rates Suitable for both prefiltration and final filtration of fluids in pharmaceutical, food, beverage, and electronics industries Wide choice of media and core enables use in many chemical and thermal conditions Eleven different filter media are available in cartridge format. Media Code Media type Format Absolute/ Pore Size or Metric/ Nominal Rating (µm) English lengths Cellulose acetate TCR Membrane Pleated, internal prefilter Absolute Metric Polyethersulfone (PES) TCS Membrane Pleated, internal prefilter Absolute Metric Polyethersulfone (PES) TCS-G Membrane Pleated, internal prefilter Absolute Metric Polyethersulfone (PES) TCS-E Membrane Pleated, internal prefilter Absolute Metric Hydrophobic PTFE TCF Membrane Pleated Absolute Metric Hydrophilic PTFE TCFH Membrane Pleated Absolute Metric Coated cellulose acetate TCY Membrane Pleated, dual layer Nominal Metric Coated cellulose acetate TCYE Membrane Pleated, single layer Nominal Metric TCP Bonded fiber Pleated, multiple layers Nominal Metric TCP/TCPE Bonded fiber Pleated, single layer Nominal 1 30 Metric, multigrade TCPD Depth-type Spirally wound Nominal 1 70 Metric Epoxy cellulose TC Depth-type Pleated Nominal 1 30 Metric Glass fiber TCG Depth-type Pleated, dual layer Nominal Metric All-polypropylene OH Bonded fiber Graded density Nominal 1 75 English String (11 types of media) W String fiber String wound Nominal English Gasket/O-ring Gasket/O-ring Autoclavable Max Temp. Polymer Code ( C) EPR E O 150 EPDM D O 150 Chloroprene N X 120 NBR B X 130 Silicone S O 230 FPM V O 260 PTFE (Gasket only) H O 260 FEP Encapsulated (O-ring only) F O 260 O Recommended X Not recommended 1. End cap 2. Support media 3. Final membrane 4. Core tube 5. Outer sleeve For detailed chemical compatibility information, see page 126. Filter housings are available call to discuss your particular needs.
8 54 CARTRIDGES End Fixture Configurations Twelve different end configurations are pictured below; see the individual cartridge listings for availability. All-polypropylene (OH) and string wound (W) cartridges have a compression seal (not pictured), eliminating the need for gaskets or O-rings. H Size 222 heat-resistant O-ring, flat closed Standard O-ring: Silicone Note: Autoclavable M Size 222 O-ring, flat closed Standard O-ring: EPR Note: Non-Autoclavable L Size 222 O-ring with internal stainless steel support, flat closed Available for TCR-type only Note: Autoclavable K Size 222 heat-resistant O-ring, spear closed Standard O-ring: Silicone Note: Autoclavable R Size 222 O-ring, spear closed Standard O-ring: EPR Note: Non-Autoclavable S Size 222 O-ring with tabs and internal stainless steel support, spear closed Available for TCR-type only Note: Autoclavable J Size 226 heat-resistant O-ring with tabs, spear closed Standard O-ring: Silicone Note: Autoclavable P Size 226 O-ring with tabs, spear closed Standard O-ring: EPR Note: Non-Autoclavable Q Size 226 O-ring with tabs and internal stainless steel support, spear closed Available TCR-type only Note: Autoclavable F Flat Gasket Standard Gasket: EPR Note: Non-Autoclavable N 120 size O-ring Standard O-ring: Silicone Note: Autoclavable C Flat Gasket Standard Gasket: Chloroprene (for PP) or NBR (for SS) Available for TC-type only Note: Non-Autoclavable
9 CARTRIDGES 55 Cellulose Acetate (TCR) Dual cellulose acetate membranes provide internal prefiltration by placing a larger pore size membrane upstream of final rated pore size membrane Polyester membrane support is non-fiber releasing Low protein binding Filter ultra-pure water, rinse waters, cosmetics, pharmaceuticals, and beverages (beer and wine) TCR-020 TCR-045 TCR-080 Pore size 0.20 µm 0.45 µm 0.80 µm Dual membranes: Upstream 0.80 µm 0.80 µm 5.0 µm Downstream 0.20 µm 0.45 µm 0.80 µm Challenge organism B. diminuta S. marcescens S. cerevisiae LRV (Log reduction value) Bubble Point (MPa) Filtration area per single length 4200 cm 2 Max. differential pressure (25 C) 0.39 MPa (57 psi) Max. operating temperature 80 C (176 F) Materials: End cap Sealing material Support media Prefilter membrane Final membrane Core tube Outer sleeve Polybutyleneterephthalate (PBT) Medical grade polyurethane Polyester Cellulose acetate Cellulose acetate TCR - - B Pore Size Pore Size Length Length End Fixture Gasket/O-ring Gasket/O-ring (µm) Code (mm) Code Code Polymer Code (single) S F R EPR E (standard) (double) D N S EPDM D (triple) T M P Chloroprene N 1000 (quad) Q L Q NBR B Note: Codes N, L, Q, and S are Silicone S autoclavable at 121ºC, 30 min. FPM V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 100 [14.5] 80 [11.6] 60 [8.7] 40 [5.8] 20 [2.9] TCR-020 TCR-045 TCR [0.58] 3 [0.43] 2 [0.29] 1 [0.14] TCR-020 TCR-045 TCR Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
10 56 CARTRIDGES Polyethersulfone (PES) Membrane (TCS) Dual Polyethersulfone (PES) membranes provide internal prefiltration by placing a larger pore size membrane upstream of final rated pore size membrane Low extractables Enhanced chemical compatibility Quick rinse down Low protein binding 100% integrity tested during manufacturing Non-fiber releasing Filtration for electronics, cosmetics, pharmaceuticals and beverage Industries TCS-020 TCS-045 Pore size 0.20 µm 0.45 µm Dual membranes: Upstream 0.45 µm 0.65 µm Downstream 0.20 µm 0.45 µm Challenge organism B. diminuta S. marcescens LRV (Log reduction value) 7 7 Filtration area per single length 4000 cm 2 Max. differential pressure (25 C) 0.39 MPa (57 psi) Max. operating temperature 80 C (176 F) Materials: End cap Support media Prefilter membrane Final membrane Core tube Outer sleeve Polytethersulfone (PES) Polytethersulfone (PES) TCS Pore Size Pore Size Length Length End Fixture Gasket/O-ring Gasket/O-ring (µm) Code (mm) Code Code Polymer Code (single) S F R EPR E (standard) (double) D N K EPDM D 750 (triple) T M P Chloroprene N 1000 (quad) Q H J NBR B Note: Codes H, J, K, and N are autoclavable at 121ºC, 30 min. Silicone FPM S V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 50 [7.2] 40 [5.8] 30 [4.3] 20 [2.9] 10 [1.4] TCS-020 TCS [0.29] 1 [0.14] TCS-020 TCS Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
11 CARTRIDGES 57 Polyethersulfone (PES) Membrane for the Food and Beverage Industries (TCS-G) Dual Polyethersulfone (PES) membranes provide internal prefiltration by placing a larger pore size membrane upstream of final rated pore size membrane Low extractables Enhanced chemical compatibility Quick rinse down Low protein binding 100% integrity tested during manufacturing Non-fiber releasing Selected types may be hot water sanitized Food and beverage Industries TCS-G020 TCS-G045 TCS-G065 Pore size 0.20 µm 0.45 µm 0.65 µm Challenge Organism B.diminuta S.marcescens S.cerevisiae LRV (Log reduction value) Max. differential pressure (25 C) 0.39 MPa [57 psi] Max. operating temperature 80 C (176 F) Filtration area (with 250 mm) 6600 cm 2 Diffusion Rate (with 250 mm) <55 ml/min <53 ml/min <40 ml/min at MPa at MPa at MPa Materials: End cap Support media Prefilter membrane Final membrane Core tube Outer sleeve Polytethersulfone (PES) Polytethersulfone (PES) TCS-G Pore Size Pore Size Length Length End Fixture Gasket/O-ring Gasket/O-ring (µm) Code (mm) Code Code Polymer Code (single) S F R EPR E (double) D K EPDM D (triple) T M P Chloroprene N 1000 (quad) Q H J NBR B Note: Codes H, K, and J may be hot water sanitized at 85ºC for 30 min, up to 100 times. Silicone FPM S (standard) V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 40 [5.8] 30 [4.3] 20 [2.9] 10 [1.4] TCS-G020 TCS-G045 TCS-G [0.29] 1.5 [0.22] 1 [0.14] 0.5 [0.07] TCS-G020 TCS-G045 TCS-G Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
12 58 CARTRIDGES Polyethersulfone (PES) Membrane for the Electronics Industry (TCS-E) Dual Polyethersulfone (PES) membranes provide internal prefiltration by placing a larger pore size membrane upstream of final rated pore size membrane Low extractables Enhanced chemical compatibility Quick rinse down 100% integrity tested during manufacturing Non-fiber releasing Superior recovery of resistivity and TOC since cartridges are individually flushed with pure water in the manufacturing process Filtration for electronics Industry TCS-E020 TCS-E045 TCS-E045S Pore size 0.20 µm 0.45 µm 0.45 µm Filtration area (with 250 mm) 6700 cm cm 2 Max. differential pressure (25 C) 0.39 MPa [57 psi] Max. operating temperature 80 C (176 F) Materials: TCS-E-020/045 TCS-E-045S End cap Support media Prefilter membrane Polytethersulfone (PES) - Final membrane Polytethersulfone (PES) Polyethersulfone (PES) Core tube Outer sleeve TCS-E Pore Size Pore Size Length Length End Fixture Gasket/O-ring Gasket/O-ring (µm) Code (mm) Code Code Polymer Code (single) S F R EPR E (standard) (double) D M P EPDM D S 750 (triple) T Chloroprene N 1000 (quad) Q NBR B Silicone FPM S V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 25 [3.6] 20 [2.9] 15 [2.2] 10 [1.4] 5 [0.7] TCS-E020 TCS-E045 TCS-E045S 0.8 [0.11] 0.6 [0.09] 0.4 [0.06] 0.2 [0.03] TCS-E020 TCS-E045 TCS-E045S Conditions: Pipe dia. 3/4 in., Water temp. 20 C Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
13 CARTRIDGES 59 Hydrophobic PTFE (TCF) PTFE membrane supported on a non-fiber releasing polypropylene backing Enhanced chemical resistance Selected types may be in-line steam sterilized (126 C, 30 min) or autoclaved (121 C, 30 min) Filtration of photo resists and organic solvents Uses in the electronics industry and in chemical manufacturing Filtering gases and venting tanks Note: Process fluids must have a surface tension of <32 mn/m (dyne/cm) to properly wet the filter and to achieve optimized flow rates and performance characteristics. For fluids with a surface tension 32 mn/m (dyne/cm), use hydrophilic PTFE (TCFH-type cartridges). TCF-005 TCF-010 TCF-020 TCF-050 TCF-100 TCF-020L Pore size 0.05 µm 0.10 µm 0.20 µm 0.50 µm 1.00 µm 0.20 µm Filtration area per single length 9200 cm cm cm cm cm 2 16,400 cm 2 Max. differential pressure (25 C) 0.39 MPa (57 psi) 0.25 MPa (36 psi) Max. operating temperature 80 C (176 F) 40 C (104 F) Materials: End cap Support media Membrane Core tube Outer sleeve PTFE TCF - 020L - *1 3 *2 TCF Pore Size Pore Size Length Length End Fixture Gasket/O-ring Gasket/O-ring (µm) Code (mm) Code Code Polymer Code (single) S F R EPR E (standard) (double) D N K EPDM D (triple) T M P Chloroprene N (quad) Q H J NBR B *1 Available with length codes Note: Codes H, J, K, and N are Silicone S S, D, and T. autoclavable at 121ºC, 30 min, or can FPM V be steam sterilized at 126ºC for 30 min. *2 Available with end fixture codes F, M, R, and P. PTFE FEP Encapsulated H (Gasket only) F (O-ring only) T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 100 [14.5] 80 [11.6] 60 [8.7] 40 [5.8] 20 [2.9] TCF-005 TCF-010 TCF-020 TCF-050 TCF-020L TCF [0.14] 0.8 [0.12] 0.6 [0.09] 0.4 [0.06] 0.2 [0.03] TCF-005 TCF-010 TCF-020 TCF-050 TCF-020L TCF Conditions: Pipe dia. 3/4 in., Water temp. 20 C Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
14 60 CARTRIDGES Hydrophilic PTFE (TCFH) Unsupported PTFE membrane has been treated to render the matrix hydrophilic support is non-fiber releasing Note: This cartridge is not autoclavable. Strong acid and strong alkali solutions Photo resists Chemically aggressive liquids with a surface tension 32 mn/m (dyne/cm) TCFH-010 TCFH-020 TCFH-050 TCFH-100 TCFH-020L Pore size 0.10 µm 0.20 µm 0.50 µm 1.00 µm 0.20 µm Filtration area per single length 9800 cm 2 21,600 cm 2 Max.differential pressure (25 C) 0.39 MPa (57 psi) 0.39 MPa (57 psi) Max. operating temperature 80 C (176 F) 60 C (140 F) Materials: End cap Support media Membrane Core tube Outer sleeve Hydrophilic PTFE TCFH Pore Size Pore Size Length Length End Fixture Gasket/O-ring Gasket/O-ring (µm) Code (mm) Code Code Polymer Code (single) S F R EPR E (standard) /020L 500 (double) D N EPDM D (triple) T M P Chloroprene N (quad) Q NBR B T YPICAL WATER F LOW R ATE Silicone FPM PTFE FEP Encapsulated S V H (Gasket only) F (O-ring only) 50 [7.2] 40 [5.8] 30 [4.3] 20 [2.9] 10 [1.4] TCFH-010 TCFH-020 TCFH-050 TCFH-100 TCFH-020L Conditions: Pipe dia. 3/4 in., Water temp. 20 C
15 CARTRIDGES 61 Coated Cellulose Acetate (TCY) Dual layer of coated cellulose acetate membrane Low protein binding Excellent dirt holding characteristics, superior particle retention Excellent water and air flow rates Non-fiber releasing Use as a prefilter to a final membrane cartridge Filter protein-containing solutions for the food, cosmetic and pharmaceutical industries Purify process waters TCY-ND, -LD, -HD Filtration area per single length 5500 cm 2 Max. differential pressure (25 C) 0.49 MPa (71 psi) Max. operating temperature 80 C (176 F) Materials: End cap Support media Prefilter membrane Final membrane Core tube Outer sleeve Coated cellulose acetate Coated cellulose acetate Retention Particle Size Characteristic 0.21µm 0.3 µm 0.48 µm 0.65 µm 0.8 µm 1.0 µm 2.0 µm Code % Particle Retention TCY-ND >99.9 TCY-LD >99.9 TCY-HD >99.9 Test Criteria: Single length (250 mm) cartridge, flow rate 10 L/min. TCY Retention Length Length End Fixture Gasket/O-ring Gasket/O-ring Characteristic (mm) Code Code Polymer Code Code ND 250 (single) S F R EPR E (standard) LD 500 (double) D N K EPDM D HD 750 (triple) T M P Chloroprene N 1000 (quad) Q H J NBR B Note: Codes H, J, K, and N are autoclavable at 121ºC, 30 min. Silicone FPM S V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 50 [7.2] 40 [5.8] 30 [4.3] 20 [2.9] 10 [1.4] TCY-ND TCY-LD TCY-HD 2.0 [0.29] 1.5 [0.22] 1.0 [0.14] 0.5 [0.07] TCY-ND TCY-LD TCY-HD Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
16 62 CARTRIDGES Single Layer Coated Cellulose Acetate (TCYE) High efficiency single layer of coated cellulose acetate Economical Excellent particle retention Low protein binding, non-fiber releasing Excellent water and air flow rates Filter process waters Filter protein-containing solutions for the food, cosmetic and pharmaceutical industries TCYE-NS, -LS, -HS, -BS Filtration area per single length 6200 cm 2 Max. differential pressure (25 C) 0.49 MPa (71 psi) Max. operating temperature 80 C (176 F) Materials: End cap Support media Membrane Core tube Outer sleeve Coated cellulose acetate Retention Particle Size Characteristic 0.21µm 0.3 µm 0.48 µm 0.65 µm 0.8 µm 1.0 µm 2.0 µm 3.0 µm 5.0 µm 10 µm Code % Particle Retention TCYE-NS >99.9 TCYE-LS >99.9 TCYE-HS >99.9 TCYE-BS >99.9 Test Criteria: Single length (250 mm) cartridge, flow rate 10 L/min. TCYE Retention Length Length End Fixture Gasket/O-ring Gasket/O-ring Characteristic (mm) Code Code Polymer Code Code NS 250 (single) S F R EPR E (standard) LS 500 (double) D N K EPDM D HS 750 (triple) T M P Chloroprene N BS 1000 (quad) Q H J NBR B Note: Codes H, J, K, and N are autoclavable at 121ºC, 30 min. Silicone FPM S V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 25 [3.6] TCYE-NS 1.0 [0.14] 20 [2.9] 15 [2.2] 10 [1.4] 5 [0.7] TCYE-LS TCYE-HS TCYE-BS 0.8 [0.11] 0.6 [0.09] 0.4 [0.06] 0.2 [0.03] TCYE-NS TCYE-LS TCYE-HS TCYE-BS Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
17 CARTRIDGES 63 (TCP) Multiple layers of nonwoven polypropylene maximize filtration efficiency Maximal throughput volumes and retention ratings Thermally bonded to prevent fiber slough-off, minimize extractables Supported both upstream and downstream (TCP-HX, FX only) TCP-LX TCP-JX TCP-HX TCP-FX TCP-02AM Filtration area per single length 3300 cm cm cm cm cm 2 Max. differential pressure (25 C) Max. operating temperature 0.49 MPa (71 psi) 80 C (176 F) Filter process waters Filter protein-containing solutions for the food, cosmetic and pharmaceutical industries Materials: End cap Support media Membrane Core tube Outer sleeve Retention Particle Size % Retention Characteristic 0.2 µm 0.48 µm 0.65 µm 0.8 µm 1.0 µm 2.0 µm 3.0 µm (0.3 µm Code % Particle Retention DOP) TCP-LX > TCP-JX > TCP-HX > TCP-FX > TCP-02AM >99 - Test Criteria: Single length (250 mm) cartridge, flow rate 10 L/min. TCP Retention Length Length End Fixture Gasket/O-ring Gasket/O-ring Characteristic (mm) Code Code Polymer Code Code LX 250 (single) S F R EPR E (standard) JX 500 (double) D N K EPDM D HX 750 (triple) T M P Chloroprene N FX 1000 (quad) Q H J NBR B 02AM Note: Codes H, J, K, and N are Silicone S autoclavable at 121ºC, 30 min. FPM V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE PTFE FEP Encapsulated H (Gasket only) F (O-ring only) 50 [7.2] 40 [5.8] 30 [4.3] 20 [2.9] 10 [1.4] TCP-LX TCP-JX TCP-02AM TCP-HX TCP-FX 1.0 [0.14] 0.8 [0.12] 0.6 [0.09] 0.4 [0.06] 0.2 [0.03] TCP-LX TCP-JX TCP-02AM TCP-HX TCP-FX Conditions: Pipe dia. 3/4 in., Water temp. 20 C Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
18 64 CARTRIDGES Single Layer (TCP/TCPE) All-polypropylene construction, medium is single layer of thermally bonded polypropylene Pore size range 1 30 µm TCP Upstream and downstream support Larger effective filtration area TCPE Thicker grade of polypropylene is stronger and does not require support Less effective filtration area Use as a prefilter in series upstream of a final membrane to clarify solutions Applications that require chemical resistance and chemical cleanliness TCP-1 TCP-3 TCP-7 TCP-10 TCP-30 TCPE-3 TCPE-10 TCPE-30 Nominal pore size 1 µm 3 µm 7 µm 10 µm 30 µm 3 µm 10 µm 30 µm Filtration area per single length 4200 cm cm cm cm cm cm 2 Max. differential pressure (25 C) 0.49 MPa (71 psi) Max. operating temperature 80 C (176 F) TCP TCPE Materials: End cap Support Media (TCP) Membrane Core tube Outer sleeve Nominal Nominal Length Length End Fixture Gasket/O-ring Gasket/O-ring Pore Size Pore Size (mm) Code Code Polymer Code Code (TCP) Code (TCPE) (single) S F R EPR E (standard) (double) D N K EPDM D (triple) T M P Chloroprene N (quad) Q H J NBR B Note: Codes H, J, K, and N are Silicone S autoclavable at 121ºC, 30 min FPM V PTFE H (Gasket only) FEP F (O-ring only) Encapsulated T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 10 [1.4] 8 [1.2] 6 [0.9] 4 [0.6] 2 [0.3] TCP-1, TCPE-3 TCP-3, 7, 10, 30 TCPE-10, [0.043] 0.2 [0.029] 0.1 [0.014] TCPE-3 TCP-1, TCPE-10 TCP-3, 7, 10, 30 TCPE Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
19 Multigrade (TCPD) Spirally wound multigrade all-polypropylene construction Increasing depth retention gradient: as fluid flows through the cartridge, retention efficiency increases Maximal chemical compatibility CARTRIDGES Ideal for viscous fluids and fluids that have a heterogeneous particle population Prefilter or clarifying filter Filtration of pure or rinse waters, magnetized paint coatings, synthetic resins, high viscosity resins, plating solutions, etching solutions and strong alkali solutions 65 Materials: Max. differential pressure (25 C) Max. operating temperature TCPD-01A, -02A, -03A, -05A, -1, -3, -7, -10, MPa (71 psi) 80 C (176 F) End cap Support media Filter Core tube net Retention Particle Size Characteristic 0.6 µm 1.0 µm 2 µm 3 µm 5 µm 10 µm 20 µm 30 µm 40 µm 70 µm Code % Particle Retention TCPD-01A 90 >99.9 TCPD-02A >99 >99.9 TCPD-03A 95 >99 >99.9 TCPD-05A 95 >99 >99.9 TCPD >99 TCPD >99 TCPD >99 TCPD >99 TCPD >99 TCPD Nominal Length Length End Fixture Gasket/O-ring Gasket/O-ring Pore Size (mm) Code Code Polymer Code Code 01A (single) S F R EPR E (standard) 02A (double) D N K EPDM D 03A (triple) T M P Chloroprene N 05A (quad) Q H J NBR B 30 Note: Codes H, J, K, and N are Silicone S autoclavable at 121ºC, 30 min. FPM V 100 [14.5] 80 [11.6] 60 [8.7] 40 [5.8] 20 [2.9] T YPICAL WATER F LOW R ATE TCPD-01A TCPD-02A Conditions: Pipe dia. 3/4 in., Water temp. 20 C TCPD-03A TCPD-05A TCPD-1 TCPD-3 TCPD-10 TCPD [0.29] 1.5 [0.22] 1.0 [0.14] 0.5 [0.07] T YPICAL A IR F LOW R ATE TCPD-01A TCPD-02A 03A TCPD-05A TCPD-1 TCPD-3 TCPD-7 TCPD-10 TCPD-30 Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C PTFE FEP Encapsulated H (Gasket only) F (O-ring only)
20 66 CARTRIDGES Epoxy Cellulose (TC) 100% cellulose wet strengthened with epoxy resin to minimize fiber release Available with standard polypropylene core or with stainless steel core (type 304, single length only) for high temperature applications See Glass Fiber (TCG) for smaller nominal pore sizes Filter high viscosity liquids such as syrups Filter fuels, oils, cutting oils and resins Purify industrial and rinse waters Note: TC-type are not autoclavable. TC type TC- _ -S4C_ Molded Material Stainless steel Nominal 1 µm 3 µm 10 µm 30 µm 1 µm 3 µm 10 µm 30 µm pore size Filtration area 4000 cm cm 2 per single length Max. differential 0.49 MPa (71 psi) 0.49 MPa (71 psi) pressure (25 C) Max temperature 80 C (176 F) 150 C (302 F) Materials: End cap Filter Core tube Stainless steel (seal material: silicone) Epoxy Cellulose or stainless steel molded material TC Nominal Nominal Length Length End Fixture Gasket/O-ring Gasket/O-ring Pore Size Pore Size (mm) Code Code Polymer Code (µm) Code (single) S F R EPR E (double) D N P Chloroprene N (standard) (triple) T M C NBR B (quad) Q* Silicone S FPM V *Quad length (1000 mm) not available in end fixture Code C.
21 CARTRIDGES 67 Stainless steel molded material TC- -S4C Nominal Nominal Gasket/O-ring Gasket/O-ring Pore Size Pore Size Polymer Code (µm) Code 1 1 NBR B (standard) 3 3 EPR E Silicone S FPM V T YPICAL WATER F LOW R ATE T YPICAL A IR F LOW R ATE 25 [3.6] 20 [2.9] 15 [2.2] 10 [1.4] 5 [0.7] TC-1 TC-3 TC-10, [0.12] 0.6 [0.09] 0.4 [0.06] 0.2 [0.03] TC-1 TC-3, 10, Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
22 68 CARTRIDGES Glass Fiber (TCG) Upstream polypropylene followed by a glass fiber layer that is wet strengthened with acrylic resin For larger pore size retention see Epoxy Cellulose (TC) Note: TCG-type cartridges are not autoclavable. Filter high viscosity liquids such as syrups Filter fuels, oils, cutting oils and resins Purify industrial and rinse waters TCG-045 TCG-1 Nominal pore size 0.45 µm 1 µm Filtration area per single length 3300 cm 2 Max. differential pressure (25 C) 0.49 MPa (71 psi) Max. operating temperature 80 C (176 F) Materials: End cap Upstream support Filter Downstream support Core tube Outer sleeve Glass Fiber TCG Nominal Pore Nominal Pore Length Length End Fixture Gasket/O-ring Gasket/O-ring Size (µm) Size Code (mm) Code Code Polymer Code (single) S F R EPR E (double) D N EPDM D 750 (triple) T M P Chloroprene N (standard) 1000 (quad) Q NBR B Silicone S FPM V T YPICAL WATER F LOW R ATE 25 [3.6] 20 [2.9] 15 [2.2] 10 [1.4] 5 [0.7] TCG 045, [0.12] 0.6 [0.09] 0.4 [0.06] 0.2 [0.03] T YPICAL A IR F LOW R ATE TCG 045, Conditions: Pipe dia. 3/4 in., Water temp. 20 C Flow Rate (N L/min/250 mm length) Conditions: Pipe dia. 3/4 in., Air 0.49 MPs, 25 C
23 CARTRIDGES 69 All (OH) All-polypropylene construction: melt blown polypropylene filaments are spun into a gradient density media, maximizing particle retention Excellent flow rates Double open end: Compression seal eliminates the need for O-rings or gaskets Prefilter upstream of a final pleated cartridge Moderate differential pressures and temperatures OH Nominal pore size 1 75 µm Max. operating pressure (25 C) 0.11 MPa (15 psi) Max. temperature 60 C (140 F) OH O - - C Nominal Pore Nominal Pore Length Length Size (µm) Size Code (inches) Code P ERFORMANCE D ATA Differential Pressure kpa psi WATER FLOW RATE 1 1. OHO OHO OHO OHO OHO OHO OHO OHO GPM LPM 1. Conditions: clean water at 25 C; data are for 10-inch cartridges
24 70 CARTRIDGES String Wound (W) Manufactured using string of selected materials wound around a core tube Core tubes available in polypropylene and three grades of steel Continuously wound no joints that would restrict flow or allow by-pass Double-open end compression seal eliminates the need for O-rings or gaskets Selection of materials allows a wide range of chemical and temperature tolerances Coarse filtration upstream of a final pleated filter Filtration of industrial water Clarification of process fluids All W cartridges Nominal pore size µm Max. inlet pressure (25 C) 0.11 MPa (15 psi) W - -C O String Composition Bleached cotton, industrial Bleached cotton, FDA Glass fiber Baked glass fiber String Composition Code B C G H Core Composition Tin plated steel 304 stainless 316 stainless Core Composition Code D F G P Nominal Pore Size (µm) Nominal Pore Size Code Length (inches) Length Code B F 1 2 Nylon N Special core extender, cover Z , FDA Fibrillated polypropylene Rayon Polyester Industrial polypropylene P Q R S V P10 P12 P15 P
25 CARTRIDGE HOUSINGS 71 Stainless Steel Cartridge Housing 1TS Type Stainless steel housing for single cartridge filter, consisting of body and head with center post Easily perform cartridge filter replacement by loosening the cap nut and removing the housing head Choose from 3 /4" PT or 1" PT inlet/outlet Designed for use with end fixture codes C and F Mounting accessories available Model 1TS 1TS-2 1TS-B 1TS-2B Cartridge Capacity 250 mm x mm x mm x mm x 1 Cartridge Compatibility End fixture codes: C and F Inlet/Outlet 3/4" PT 1" PT Dimensions Height (mm) Diameter Max. Operation Pressure 0.69 MPa (100 psi) Composition Head: SCS14 Body: SUS316 Gasket: FPM, PTFE Weight (kg) Note: Use thread-sealing tape on tapered inlet and outlet. 1TS, 1TS-2 Model 1TS 1TS-2 1TS-B 1TS-2B Catalog No Sealing Nut Vent Plug O PTIONAL A CCESSORIES Model 1TS, 1TS-B Stand Mounting Kit Composition SUS304 Galvanized Steel Catalog No OUT Head Sealing Nut Gasket Vent Plug Gasket IN Seal Plate O-ring Washer Body Gasket Spring Housing Body Center Post Stand Unit with Mounting Kit Drain Plug Gasket Drain Plug
26 72 CARTRIDGE HOUSINGS Stainless Steel Cartridge Housing 1TM Type 2-part stainless steel housing for a single cartridge filter, consisting of body and head with clamp Easily perform cartridge filter replacement by loosening the sealing clamp and removing the housing head Few components allows for simple maintenance, and easy operation Lightweight housing can be cleaned by a washing machine Designed for use with end fixture codes M, H, and L Model 1TM-1S-MV 1TM-2S-MV Cartridge Capacity 250 mm x mm x 1 Cartridge Compatibility End fixture codes: M, H, L Inlet/Outlet 1" PT Dimensions Height (mm) Diameter 181 Max. Operation Pressure 0.49 MPa (71 psi) Composition O-ring: FPM Head, Body: SU5304 Weight (kg) Note: Use thread-sealing tape on tapered inlet and outlet. 1TM-1S-MV, 1TM-2S-MV Model 1TM-1S-MV 1TM-2S-MV Catalog No Plug Plug O-ring Housing Head OUT IN Body O-ring Clamp Housing Body Plug O-ring Plug
27 CARTRIDGE HOUSINGS 73 Sanitary Stainless Steel Cartridge Housing 1TVA Type Sanitary stainless steel housing for a single cartridge filter, with sanitary ferrule type inlet, outlet, and seal for easy inspection and cleaning 3 1 /2 S-clamp wraps around body and base sections, which can be easily removed for disassembly Designed for use with end fixture codes* C and F 1TVA Type is compatible with applications that require vented housings Model 1TVA-1S-FS 1TVA-2S-FS 1TVA-3S-FS Cartridge Capacity 250 mm x mm x mm x 1 Cartridge Compatibility End fixture codes: C and F* Inlet/Outlet 1S ferrule Dimensions Height (mm) Diameter 200 Max. Operation Pressure 0.49 MPa (71 psi) Composition Gasket: Silicon, PTFE Ball Valve: SUS316 Body, Base, Clamp: SUS304 Weight (kg) Note: Ball valve cannot be sterilized by autoclave. Use thread-sealing tape on tapered inlet and outlet. 1TVA-1S-FS * Please contact us for information on sanitary housings compatible with other filter cartridge end fixture codes. Model 1TVA-1S-FS 1TVA-2S-FS 1TVA-3S-FS Catalog No Ball Valve Housing Body Center Post Body Gasket Housing Base Sealing Nut Gasket 3 1 / 2 S Clamp Sealing Nut
28 74 CARTRIDGE HOUSINGS Sanitary Stainless Steel Cartridge Housing 1TWA Type Sanitary stainless steel housing for a single cartridge filter, with sanitary ferrule type inlet, outlet, and seal for easy inspection and cleaning 4S-clamp wraps around body and base sections; 3 1 /2S-nut seals the top plate and body Designed for use with end fixture codes* C and F Inlet/outlet base of 1TWA Type allows unit be placed on short, straight sections of piping Model 1TWA-1S-FS 1TWA-2S-FS 1TWA-3S-FS Cartridge Capacity 250 mm x mm x mm x 1 Cartridge Compatibility End fixture codes: C and F* Inlet/Outlet 1S ferrule Dimensions Height (mm) Diameter 183 Max. Operation Pressure 0.49 MPa (71 psi) Composition Gasket: Silicon Top Plate, Body, Base, Clamp: SUS304 Weight (kg) TWA-1S-FS Note: Ball valve cannot be sterilized by autoclave. Use thread-sealing tape on tapered inlet and outlet. * Please contact us for information on sanitary housings compatible with other filter cartridge end fixture codes. Model 1TWA-1S-FS 1TWA-2S-FS 1TWA-3S-FS Catalog No Sealing Nut Sealing Nut Gasket Spring Locking Ring Top Plate O-ring 4 S-Clamp Housing Body Body Gasket Housing Base Sealing Nut Gasket Sealing Nut
29 CARTRIDGE HOUSINGS 75 Cartridge Housing 1PP Type housing for a single cartridge filter, with 3 /4" PTF (PT nipple) type inlet and outlet; high quality and economical Suitable for sanitary applications, such as pharmaceutical or high purity water filtration; smooth inner walls of housing deter adhesion and accumulation of microbes and minute particles Designed for use with end fixture codes* C and F Several accessories for mounting the unit are available Unit head available with push-button vent Model 1PP-1-FS 1PP-2-FS Cartridge Capacity 250 mm x mm x 1 Cartridge Compatibility End fixture codes: C and F* Inlet/Outlet 3 /4 " PTF (PT nipple) Dimensions Height (mm) Diameter 126 Max. Operation Temperature 60 C Max. Operation Pressure 0.49 MPa (71 25 C, 0.19 MPa (28 60 C Composition Head, Body, Adapter, Drain Cap, Nipple: O-ring: Silicone, FPM, Ethylene-propylene Vent, Adapter Spring: SUS304 Weight (kg) Note: 1PA Type units are made for liquid filtration only and are not suitable for air filtration. 1PA Type units cannot be sterilized by autoclave. Use thread-sealing tape on tapered inlet and outlet. 1PP-1, 1PP-2 * Please contact us for information on polypropylene housings compatible with other filter cartridge end fixture codes. Model 1PP-1-FS 1PP-2-FS Catalog No O PTIONAL A CCESSORIES Catalog No. Housing Stand 1PP-1K (for 1PP-1) (SUS304) 1PP-2K (for 1PP-2) Mounting Kit (SUS304) Tightening Tools 1PP-H (for head) (PVC) 1PP-B (for body) Customize the unit with: Silicone, FPM, or Ethylene-propylene O-rings Inlet/outlet pressure gauges SUS304, PE-coated SUS304, or titanium adapter springs Housing available with SUS304 push-button vent or polypropylene vent (with O-ring seal). Contact us for more information on these options.
30 76 CARTRIDGE HOUSINGS Acrylic Cartridge Housing 1PA Type Acrylic housing for a single cartridge filter, with 3 /4" PF type inlet and outlet; high quality and economical Transparent housing permits observation of filtration process Lightweight yet strong construction; can be assembled by hand Designed for use with end fixture codes C and F Model Cartridge Capacity 250 mm x 1 Cartridge Compatibility End fixture codes: C and F Inlet/Outlet 3 /4 " PF ( 3 /4 "PFM x 3 /4 " PTM changeable) Dimensions Height 345 (mm) Diameter 170 Max. Operation Temperature 38 C Max. Operation Pressure 0.5 MPa (73 38 C Composition Head: Body: Acrylonitrile Styrene Resin (acrylic) Body O-ring: Silicone Connector O-ring:NBR Weight (kg) 1.0 Note: - 1PA Type units are made for aqueous filtration only and are not suitable for air or organic solvent filtration. - 1PA Type units cannot be sterilized by autoclave. - Units include hand-tightening tool as standard accessory. - Use thread-sealing tape on tapered inlet and outlet. 1PA 1PA Head Plug Model 1PA Catalog No Head Plug O-ring OUT Connector O PTIONAL A CCESSORIES Connector O-ring Adapter IN Adapter O-ring Sealing O-ring Housing Body Model ø15mm Hose Adapter L-shape Mounting Kit Housing Stand Composition SUS304 SUS304 Catalog No Plug O-ring Drain Plug
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