An Introduction to Underfloor Heating

Transcription

1 Underfloor Heating Product Guide & Price List

2 Contents 4 - An Introduction to Underfloor Heating 7 - How SOLFEX energy systems can help you 8 - Online Services & Quick Quotation Calculator 9 - Contacts 10 - Underfloor Heating System Selector 11 - Screed System Constructions 12 - Rapid Clip Plate 14 - Clip Rail 16 - Staple 18 - Case Study 19 - WARM-BOARD Overfloor System Constructions 20 - WARM-BOARD 22 - WARM-BOARD Light 24 - WARM-BOARD End Support 26 - Case Study 27 - Floating Floor System Constructions 28 - Floating NEO-FOIL 30 - Floating Heat Plate 32 - Case Study 33 - Suspended Floor System Constructions 34 - Suspended NEO-FOIL 36 - Suspended Heat Plate 38 - Fit from below Spreader Plate 40 - Case Study 41 - Manifold and Mixer Packs 44 - Pipe Options 46 - Controls 54 - Case Study 56 - Underfloor Heating Price List 2

3 Company Introduction For nearly a decade energy efficiency and heating installers have trusted SOLFEX energy systems to deliver there renewable energy products, underfloor heating components and systems are no exception to this. As part of the Travis Perkins PLC group of company s we offer our customers a solid reliable distribution platform and underfloor heating expertise from a dedicated Underfloor Heating sales team. SOLFEX energy systems can supply a vast range of underfloor heating products and services for various applications from domestic residential housing utilising our unique and patent pending dry screed floor systems, or we can offer a bespoke system for commercial applications such as hotels, sports, leisure & care home facilities 3

4 An Introduction to Underfloor Heating Underfloor Heating Underfloor heating has now become the preferred form of space heating within the UK due to its increased efficiency and even thermal comfort. Underfloor heating systems work by distributing lower temperature warm water through a network of pipe work within the floor construction and beneath the finished floor level, this heat is carefully monitored and controlled by an advanced range of modern room thermostats to keep a constant ambient temperature throughout the property & individually for each zone. Underfloor heating is now a complete solution for both existing and new construction homes, with a selection of systems to suit all scenarios; suspended floors, floating floors, low profile over floor and screed applications. Advantages: Lower fuel costs compared to traditional radiators Ideal partner for renewable energy heating i.e. Heat pumps Reduced heat loss from ventilation resulting in improved energy efficiency No risk of burning due to low surface temperatures Silent operation Low maintenance Long life (50 years for underfloor heating pipe work) Increased flexibility for occupants due to all of the walls being free from radiators. Less air movement due to lower convection currents, reducing the airborne spread of pollen and bacteria, thus, improving air quality. 24 C 26 C 20 C 20 C 16 C 25 C - 29 C Underfloor Heating vs Convectors 4

5 An Introduction to Underfloor Heating Floor construction Underfloor heating can be installed within a variety of different floor constructions. The different floor constructions comprise of solid screed floors, suspended floors, structural floors and floating floors. The insulation below the underfloor heating should be of an adequate thickness and resistance to restrict any downward heat loss. Screed Systems Screed systems rely on thermal conductivity to transfer heat from the pipes within the screed to the finished floor level. The makeup of a screed system consists of slab or oversite base, edge insulation around the perimeter of all walls to allow for expansion and contraction and to prevent heat conduction from the floor to the walls. A suitable insulation is then laid on top of the oversite and the underfloor heating pipes are fixed to the insulation with screed encasing the pipes. Suspended Floor Suspended underfloor heating systems regularly use heat diffusion plates to dissipate the heat evenly. Insulation is tightly fixed between the joists and then the aluminium heat spreader plates are then laid on top of the joists and securely stapled. The underfloor heating pipe work is then fixed in to the plates according to the floor plan layout provided. Floating Floors Floating floor systems are laid directly on top of the existing floor eradicating the need to disturb the current floor structure. Floating floors comprise of either high density pre-grooved insulation with an added aluminium spreader plate to increase heat output or a low-profile high density pre-grooved gypsum panel which is supplied with unique plastic end supports which allow for multiple flow and return pipes and for the circuit pipe end loops. Floor coverings Most floor coverings are suitable for use with underfloor heating systems, below is a general overview of each floor covering. Ceramic and stone Most ceramic and stone based floor coverings offer the least resistance to heat transfer which makes these coverings the ideal partner for underfloor heating. When fitting these products it is advisable to use a flexible adhesive to allow for expansion and contraction to restrict the possibility of the finished floor from cracking or coming loose. Vinyl floor Vinyl flooring offers a low heat resistance and most vinyl and plastic flooring can be used with underfloor heating Wooden floors Timber floors work well with underfloor heating. You will find that most underfloor heating should not exceed 27 C when wood flooring is laid. Care must be taken to ensure that the timber moisture content does not exceed 10% when the floor is laid, to prevent movement in the floor as the timber dries out. Carpets Carpet and underlay provides the highest heat resistance. You should make sure the underlay is suitable for the use with underfloor heating and has a low TOG value, the combined carpet and underlay should not exceed 1.5 TOG. Thermal resistance TOG Floor finish 0.00 m2k/w 0.0 2mm Vinyl tile, 5mm Ceramic tile, 3mm Epoxy Coating 0.05 m2k/w mm Marble, Cushion Linoleum 0.10 m2k/w 1.0 9mm Carpet Floor Tile, 13mm Hardwood 0.15 m2k/w 1.5 Medium pile Carpet, Wood Blocks, 22mm Timber Laminate Thermal resistances for typical floor finishes adhering to the BS EN 1274 Part 2 If you are unsure about any aspect of either the floor construction or compatible floor finish please contact the SOLFEX UFH technical team 5

6 An Introduction to Underfloor Heating Controls Controls are an essential part of heating packs, be it for radiator or underfloor heating systems. Radiators are generally controlled by a single time clock with thermostatic radiator valves controlling each room s individual room temperature, whereas underfloor heating usually has a single control thermostat for each room which carefully monitors and controls the temperature for that individual room. Manifold Offering from 2 12 ports the manifolds are made of stainless steel and are provided with isolation valves and drain-off/air vent valves. Thermostatic Mixing Valve and Circulating Pump A 3-port thermostatic mixing valve used to blend the water down to the desired temperature required for the underfloor heating system. Generally the TMV will be set around 45 C. An A rated circulating pump will be a part of the mixer set. Actuators Actuators control whether a circuit is open or closed and offer more control over your underfloor heating system. Wiring Centre Multi-zone wiring centres allow simplified wiring installation within underfloor heating systems. Giving the ability to wire multiple room thermostats and actuators from the manifold. Wiring centres should also include boiler, pump and two-port valve connections. In addition to this our wiring centres also offer hot water & heating circuit connections. Room Thermostats Room thermostats should be used in every room, this is due to a number of factors. Each room could have a different room temperature (see table), each room will have a different heat loss, which if there is only one thermostat on each floor this will not accommodate for this. We offer 230v, 12v and wireless controls. Internal design temperatures Room (/ C) from the UK national annex to BS EN Living room 21 Dining room 21 Bedsitting room 21 Bedroom 18 Hall & Landing 18 Kitchen 18 Bathroom 22 Toilet 18 Internal design temperatures from the UK annex to BS EN CIBSE Guide A should be consulted for data for other applications. 6

7 How SOLFEX energy systems can help you Underfloor heating design assist and C.A.D. Service SOLFEX energy systems offer a full indemnified design and CAD service which includes Underfloor heating designs according to BS EN Professional CAD drawings will also be supplied with every system detailing all circuit information & manifold positions. Renewable energy systems integration Underfloor heating systems are perfectly suited to work with a renewable energy heat source such as a Heat Pump or a Solar Thermal system. Our in house design team can expertly specify & design a perfect system according to your bespoke requirements. Using the latest in design simulation software, we can provide our customers with detailed system drawings & energy yields of the proposed renewable energy system which will integrate with your Underfloor heating system. Technical knowledge and experience Our fully trained Underfloor heating technical sales division are available at all stages of the project, offering expert advice and guidance to the highest standards such as: Comprehensive designs Circuit lengths with correct flow rates and pressure losses Detailed Drawings of floor plan layouts and circuits Dedicated Underfloor heating technical sales team National On-site assistance if required Fully indemnified system designs 7

8 NEXT DAY Indepe 201 DELIVERY* NEXT DAY NEXT DAY Indepe Online Services & Quick Quotation Calculator WORLDWIDE 24 hr Quote NEW FOR 2015 DELIVERY* NEXT DAY NEW FOR 2015 Electric Underfloor Heating Compatible 1. Online quotation tool This fast & simple online animated software will provide a bespoke & unique quotation and is available for merchant groups, installers, project developers & homeowners. The software also allows the project file to be saved, and if required edited at a later stage. Upon completion of your quick design, a list price quotation followed by a unique code will be automatically ed to you. The unique code can then be forwarded to your local merchant group, who will be able to advise a discount off the list price quotation. Improved user experience With the addition of preset options, the quick calculator is now even quicker. NEXT DAY Heat source NEXT DAY With the ever increasing desire to incorporate underfloor heating with renewable heat sources, we have now added the option to select your heat source, chose from medium temperature heat pump, high temperature heat pump and boiler. Heat pump quote WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 DELIVERY* Independently Tested by BSRIA NEW FOR 2015 New 2015 for Indepe You can now add a Heat Pump to your quotation, with little additional work needed 24 hr Quote Instant Quote Independently Stress Tested Electric Underfloor Heating Compatible WORLDWIDE 2. Send us your plans Patent Pending WORLDWIDE P30561GB1, P30562GB1 or post your plans and we will do all the work for you! A professional list price quotation is then produced which includes detailed manifold circuit information and a breakdown of system components, your local merchant group will then be able to advise the discount available of your bespoke underfloor heating package. We aim to provide you with a detailed written quotation within 24 hours. 3. Component price list 24 hr Quote Instant Quote Independently Stress Tested For Merchants & Specialised Contractors who do not require a System House packaged solution approach, we offer a comprehensive range of only the highest quality Underfloor heating system components at very competitive price Patent Pending WORLDWIDE P30561GB1, P30562GB1 Instant Quote Independently Tested by BSRIA ectric Underfloor ating Compatible Independently Stress Tested Next day national delivery on orders received before 5pm.* All Underfloor Heating components within the SOLFEX energy systems range are stock items and are available for National UK next day delivery on all orders placed before 5pm. NEXT DAY DELIVERY* NEXT DAY Ind *on orders received before 5pm. Next day delivery excludes Scottish Highlands, Ireland, Channel Islands & Isle of Man. Systems must be fully designed & drawings completed prior to the consignment being despatched. NEW FOR WORLDWIDE 24 hr

9 Contacts Internal Sales Team External Sales Team Lee Napier Technical Product Manager Tel: Ben Perris National Sales Manager Tel: Julie Clayton Sales Office Manager Northern England & Scotland Tel: Graham Furby Technical Sales Manager Eastern England Tel: Tom Kavanagh Sales Team Co-ordinator South West England Tel: Sean McSorley Technical Sales Manager London & Southern England Tel: Jordan Davies Sales Team Co-ordinator Central England Tel: Contact me for; Merchant Group Branch Visits & Product Presentations Joint or Separate Installer / Customer Visits On-Site Technical query Molly Colapinto Sales Team Co-ordinator South East England Tel: molly.colapinto@solfex.co.uk Contact me for; Quotations Product information Technical information To place orders Any delivery query On-Site Technical query Head Office SOLFEX Ltd Energy Arena Units 3-5 Charnley Fold Industrial Estate Bamber Bridge Preston Lancashire PR5 6PS Tel: Fax: underfloorheating@solfex.co.uk 9

10 Underfloor Heating System Selector Screed Systems Low Profile Systems NEXT DAY DELIVERY* NEXT DAY Independently Tested by BSRIA New for 2015 Floating Floor Systems Indepe Suspended Floor Systems NEW FOR 2015 Independently WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 Tested by BSRIA 24 hr Quote Instant Quote New for 2015 Rapid Clip Plate WARM-BOARD 15/18mm NEXT DAY DELIVERY* NEXT DAY NEO-FOIL Stress Tested Independently Indepe NEO-FOIL Electric Underfloor Heating Compatible NEW FOR 2015 WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 Independently Tested by BSRIA 24 hr Quote Instant Quote New for 2015 Staple WARM-BOARD Light 15/18mm NEXT DAY DELIVERY* NEXT DAY Heat Plates Stress Tested Independently Indepe Heat Plates Electric Underfloor Heating Compatible NEW FOR 2015 WORLDWIDE 24 hr Quote Patent Pending WORLDWIDE P30561GB1, P30562GB1 Instant Quote Clip Rail WARM-BOARD End Support Stress Tested Independently Fit from Below Spreader Plates Electric Underfloor Heating Compatible 10

11 Screed System Constructions Rapid Clip Plate No fixings or staples Clip Rail For fixing pipes direct Staple For fixing pipes direct 11

12 Floor Covering Screed Rapid Clip Plate 16mm PEXLINE / PEX AL PEX pipe Insulation Concrete Vapour Control Layer Rapid Clip Plate No fixings or staples RAPID Clip Plate is a quick and simple system to install. The main benefit of the system is the ready made pipe spacing and pipe retaining fixings. Pipes can be spaced as little as 50mm apart, with spacings increasing in multiples of 50mm, giving flexibility to the pipe centres of your project. 12

13 Rapid Clip Plate Features & benefits using Rapid Clip Plate installation. Provides ready-made pipe securing & spacing s Can be used with traditional & liquid screeds Suitable for all pipe work layouts Good for large regular shaped areas Can be installed over alternative surfaces Degree of protection from foot traffic whilst screed is being laid Typical outputs up to 122 w/m2* (WxL) 1450mm x 850mm 16mm ø Suitability Suitable for screed systems when an insulation board is present. Pipework Layout Suitability Rapid Clip Plate Installation Guide 1. Start by ensuring the floor is level and free from dirt prior to laying the insulation panels. 2. Apply the blue edge insulation around the perimeter of the room using the self adhesive backing. Make sure the clear gaiter is facing away from the wall. 3. Lay the insulation panels across the whole floor, pushing them up against the edge insulation. Ensure that the clear polythene flap is laid over the top of the insulation panels. (Please note insulation for screed systems is NOT supplied by SOLFEX and must comply with current building regulations) 4. Begin by laying the first plate in one corner with the rounded castellated edges away from the walls. 5. Fix the second mat with the edge castellation slotting onto the rounded castellation along the shortest side. Continue this process staggering the plates down the longest side until the whole floor is covered. Where necessary it is advisable to cut the plates using a hand saw, jig saw or suitable snips. Flow Temp C Tile / 6mm Ply *Typical heat outputs based upon BS EN 1264 Pt. (2) Finished floor covering Wood Floor Floor Heat Output w/m2 6mm Ply/ Carpet 1.5 Tog 55/ / / / Ensure that the clear gaiter attached to the edge insulation is lifted over the top of the castellation mats and trapped in place using the pipe (as in point 7). If the pipe run is not located along the wall, please ensure that the clear gaiter is taped down in place to prevent the screed from leaking through under the insulation. 7. Now begin to lay the pipe. It is advisable to use a pipe de-coiler (UFH-ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. Please ensure to utilise the floor plan pipe layout design provided. 8. Once all the pipes are laid begin filling and pressurizing the system to check for leaks prior to screeding. 13

14 Floor Covering Screed 16mm PEXLINE / PEX AL PEX pipe Insulation Concrete Vapour Control Layer Clip Rail For fixing pipes direct CLIP Rail is our mid-range screed fixing solution. The clip rails cater for pipes from 15mm to 20mm providing ready made pipe spacings. The self adhesive tape backing speeds up installation, with little need for tools and provides secure fixing. 14

15 Clip Rail Features & benefits using Clip Rail installation. Provides ready-made pipe spacing s Can be used with traditional & liquid screeds Can be fixed to insulation too thin for staples. Good for large regular shaped areas Can be installed over alternative surfaces. Typical outputs up to 122w/m2* 16mm ø Suitability Suitable for screed systems when an insulation board is present. Pipework Layout Suitability Clip Rail Installation Guide Flow Temp C Tile / 6mm Ply *Typical heat outputs based upon BS EN 1264 Pt. (2) Finished floor covering Wood Floor Floor Heat Output w/m2 6mm Ply/ Carpet 1.5 Tog 55/ / / / Start by ensuring the floor is level and free from dirt prior to laying the insulation panels. 2. Apply the blue edge insulation around the perimeter of the room using the self adhesive backing. Make sure the clear gaiter is facing away from the wall. 3. Lay the insulation panels across the whole floor, lining them up against the edge insulation. Ensure the clear polythene flap is laid over the top of the insulation panels and taped in place. (Please note insulation for screed systems is NOT supplied by SOLFEX and must comply with current building regulations) 4. Lay a suitable plastic membrane over the entire floor area and tape all edges and joints to prevent the screed leaking through to the insulation. 5. Make sure the area is clean and free from dirt and dust. Remove the silicone paper strip from the clip rail to expose the adhesive back. Fix the clip rails to the insulation base and fix 3 of the staples provided along the rail to help secure it in place. 6. Continue to lay the clip rails, aligning them with the ones previously fitted. 7. Now begin laying the pipe. It is advisable to use a pipe de-coiler (UFH-ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. Please note on the bend returns 3 staples should be used to fix the pipe in to position. 8. Once all the pipes are laid begin filling and pressurizing the system to check for leaks prior to screeding. 15

16 Floor Covering Screed 16mm PEXLINE / PEX AL PEX pipe Insulation Concrete Vapour Control Layer Staple For fixing pipes direct STAPLES are a quick to install, cost effective system that can be fitted into irregular shaped rooms. This offers more flexibility to the position of the underfloor heating pipe work. SOLFEX staples are suitable for use with 14-20mm pipe and come in 40mm or 50mm sizes. 16

17 Staple Features & benefits using Staple installation. Cost effective Quick & simple installation Can be used with traditional & liquid screeds Can be fixed direct to the insulation Good for irregular shaped areas, whereas the Rapid Clip-Rail system is not appropriate Can be installed over alternative surfaces Typical outputs up to 122 w/m2* 16mm ø Suitability Suitable for screed systems when an insulation board is present. Pipework Layout Suitability Staple Installation Guide 1. Start by ensuring the floor is level and free from dirt prior to laying the insulation panels. 2. Apply the blue edge insulation around the perimeter of the room using the self adhesive backing. Make sure the clear gaiter is facing away from the wall. 3. Lay the insulation panels across the whole floor, lining them up against the edge insulation. Ensure the clear polythene flap is laid over the top of the insulation panels and taped in place. (Please note insulation for screed systems is NOT supplied by SOLFEX and must comply with current building regulations) 4. Lay a suitable plastic membrane over the entire floor area and tape all edges and joints to prevent the screed leaking through to the insulation. 5. Now begin laying the pipe. It is advisable to use a pipe de-coiler (UFH-ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. SOLFEX staple gun will need to be adjusted to the correct staple size using the Allen key provided to prevent the staple gun from jamming. Flow Temp C Tile / 6mm Ply Finished floor covering Wood Floor Floor Heat Output w/m2 6mm Ply/ Carpet 1.5 Tog 55/ / / / Begin by laying the pipe along the first run, using a staple at a maximum of every 400mm. When reaching the return bends it is advised to use 3 staples to keep the bend secure. 7. Once all the pipes are laid begin filling and pressurizing the system to check for leaks prior to screeding. *Typical heat outputs based upon BS EN 1264 Pt. (2) 17

18 Case Study Property type New build, domestic Location Blundeston, Lowestoft Installer Gary White Plumbing & Heating System type Basement : Staples Ground : RAPID Clip Plate First : WARM-BOARD Heat source Air source heat pump Controls 230v Dial thermostats 18

19 WARM-BOARD Overfloor System Constructions WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 WARM-BOARD Over Floor LOW PROFILE dry screed system Electric Underfloor Heating Compatible WARM-BOARD Light Over Floor LOW PROFILE aluminium foil system WARM-BOARD End Support Multifunctional end support 19

20 Indepen Teste BSR NEXT DAY Floor Covering 18mm or 15mm WARM-BOARD 12mm or 10mm PEXLINE Pipe WARM-BOARD End Support Existing Concrete Floor DELIVERY* NEXT DAY WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 WARM-BOARD Over Floor LOW PROFILE dry screed system Electric Underfloor Heating Compatible Patent Pending P30561GB1, P30562GB1 WARM-BOARD utilises a 15mm or an 18mm high density dry screed board which acts as a heat conducting surface transferring the heat from the pipes to the heated floor above. With its low build up height and ease of installation WARM-BOARD is ideal for most underfloor heating scenarios. WARM- BOARD is suitable for all floor coverings. 20

21 WARM-BOARD Features & benefits using WARM-BOARD Systems. Provides ready-made pipe spacing s Can be used on top of all level floor constructions RETROFIT and NEW CONSTRUCTION Good for large regular shaped areas Quick installation & direct laying of tiles Low Profile 15mm and 18mm Outputs up to w/m2* (WxLxD) 800mm x 600mm x 15/18mm Independently Tested by BSRIA Suitability Independently Tested by BSRIA New 2015 for 15 or 18mm 10 or 12mm ø A full OVER FLOOR solution, for use on both suspended and concrete floors. Pipework Layout Suitability NEXT DAY DELIVERY* NEXT DAY WARM-BOARD Installation Guide Indepe 1. Start by ensuring the floor is level and free from dirt. Removing all loose debris. 2. Mark all areas that will be underfloor heating free i.e. under kitchen cabinets, toilets, baths and showers. 3. Place 18mm/15mm plywood/mdf boards in the unheated areas to bring the final floor level. NEW FOR Start by laying the first two WARM-BOARD end supports, fixing the supports to the floor with suitable screws using the screw holes provided. WORLDWIDE 5. Lay the first board, butting the edge up to the end support. Flow Temp C Tile / 6mm Ply Electric Underfloor Heating Compatible Patent Pending WORLDWIDE P30561GB1, P30562GB1 Finished floor covering Wood Floor Floor Heat Output w/m2 6mm Ply/ Carpet 1.5 Tog 55/ / / / As verified by BSRIA test No /1 24 hr Quote Instant Quote Independently Stress Tested 6. Ensure all edges are free from dirt and dust. Apply glue to the edge of the second WARM-BOARD and butt up against the first WARM-BOARD. Use a small cut of pipe to align the WARM- BOARDS. 7. Upon reaching the end of the first run, fix two more end supports at the end of the run. This will leave a final cut of WARM-BOARD to finish the first run. Use a hand saw or jigsaw to cut the boards. Cutting the WARM-BOARD should be done in a well ventilated area with suitable breathing apparatus. 8. When starting the second run stagger the WARM-BOARDS in a brick pattern. Continue in this fashion until the whole area is covered. 9. Once all the boards are installed, lay the pipe from the chosen manifold position, following the floor plan pipe layout design supplied. It is advisable to use a pipe de-coiler (UFH-ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. 10. Once all the pipes are laid begin the filling and pressurizing of the system to check for leaks prior to laying the finished floor. 21

22 Indepen Tested BSR NEXT DAY DELIVERY* Engineered wood floor covering 18mm or 15mm WARM-BOARD Light 12mm or 10mm PEXLINE pipe WARM-BOARD End Support Structural chipboard floor Optional Insulation NEXT DAY WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 WARM-BOARD Light Over Floor LOW PROFILE aluminium foil system Electric Underfloor Heating Compatible Patent Pending P30561GB1, P30562GB1 WARM-BOARD light utilises high compressive strength expanded polystyrene, with a highly efficient aluminium foil covering. This acts as a heat conducting surface to transfer the heat from the pipes to the finished floor above. WARM-BOARD Light is available in 15mm or 18mm. WARM-BOARD Light is suitable for wood floor coverings fitted directly and carpets with a 6mm MDF or 10mm plywood. 22

23 WARM-BOARD Light Features & benefits using WARM-BOARD Light Systems. Provides ready-made pipe spacing s Can be used on top of all flooring types Good for large regular shaped areas Quick installation & low profile 15mm & 18mm Highly efficient aluminium foil surface with outputs up to 77 w/m2* Ideal for direct application of solid and laminate wood floors. (WxLxD) 1200mm x 600mm x 15/18mm Independently Tested by BSRIA NEXT DAY DELIVERY* NEXT DAY Independently Tested by BSRIA New for 2015 Indepe 15 or 18mm 10 or 12mm ø Suitability A full OVER FLOOR solution, for use on both suspended and concrete floors. NEW FOR 2015 Pipework Layout Suitability WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 24 hr Quote Instant Quote WARM-BOARD Light Installation Guide 1. Start by ensuring the floor is level and free from dirt. Removing all loose debris. 2. Mark all areas that will be underfloor heating free i.e. under kitchen cabinets, toilets, baths and showers. 3. Place 15mm/18mm plywood/mdf boards in the unheated areas to bring the final floor level. This will help with the WARM- BOARD light install Independently Stress Tested 4. Start by laying the first two WARM-BOARD end supports, fixing to the floor using suitable screws with the screw holes provided. 5. Lay the first board, butting the edge up to the end support. 6. Using a small cut of pipe to align the WARM-BOARD Light panels. Flow Temp C Electric Underfloor Heating Compatible Wood Floor Finished floor covering Floor Heat Output w/m 2 6mm Ply/ Carpet 1.5 Tog 55/ / / / As verified by BSRIA test No /1 7. Upon reaching the end of the first run, fix two more end supports at the end of the run. This will leave a final cut of WARM-BOARD Light to finish the first run. Use a sharp knife to cut the boards. 8. When starting the second run stagger the WARM-BOARDS light panels in a brick pattern. Continue in this fashion until the whole area is covered. 9. Using a foiled tape, seal the long panel joints. NOTE: Once the pipe is installed seal across the top of the pipes where the panels meet. 10. Begin to lay the pipe. It is advisable to use a pipe de-coiler (UFH-ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. 11. Once all the pipes are laid begin the filling and pressurizing of the system to check for leaks prior to laying the finished floor. 23

24 Indepe Teste BSR NEXT DAY DELIVERY* NEXT DAY WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 WARM-BOARD End Support Multifunctional solution to over floor heating installations Electric Underfloor Heating Compatible Patent Pending P30561GB1, P30562GB1 The WARM-BOARD end support is a multifunctional pipe return, pipe clip and floor support which has multiple snapping points to be able to decrease its size and maximize the heat emitter area. 24

25 WARM-BOARD End Support Independently Tested by The WARM-BOARD End Support is a revolutionary, multifunctional underfloor heating pipe and floor support system. The End Support with its multiple snapping points enables a more flexible approach to underfloor heating installation, giving the installer the benefit of installing larger floor areas. With the integral pipe securing system, it allows a trouble free quick installation of the pipe work, ensuring the underfloor pipe work remains fixed in position. The word support has a multiple meaning; the product offers a support to the floor covering above around the perimeter of the room, without the requirement of a biscuit screed; it supports the pipe work once pressed into place NEXT DAY DELIVERY* BSRIA New for 2015 Indepe Suitability NEXT DAY A full OVER FLOOR solution, for use on both suspended and concrete floors. Boundary Conditions NEW FOR 2015 WORLDWIDE The pipe fixing is placed on hard surface and was constrained in all 6 degrees of freedom. Once it is secured in place a 1500N load was uniformly distributed over the surface of the WARM-BOARD End Support which is equivalent to 150Kg. Patent Pending Stress Test of WARM-BOARD End Support 24 hr Quote Instant A stress analysis was carried out to investigate the suitability of the design for the purpose intended. A 1500N load was applied uniformly on the surface of the underfloor heating pipe fixing. Upon final inspection the end support suffered no cracking or deformation. Electric Underfloor Heating Compatible WORLDWIDE P30561GB1, P30562GB1 Quote Independently Stress Tested Features & benefits using WARM-BOARD End Support Self-Retaining pipe locking system Multiple flow and return channels, enabling the installation of larger areas Non continuous return allows flexible entry points to the board Interlocking panels enabling a secure base. Multiple snapping points offering a flexible pipe routing system between rooms. Available in thicknesses of 15mm & 18mm Dimensions 320mm x 300mm Independently Tested by ADJ designs Stress due to load applied 25

26 Case Study Property type Location Installer System type Heat source Controls Retrofit with Extension Brackenfield, Derbyshire The Renewable Shop Limited WARM-BOARD Air Source Heat Pump 230v Programmable Thermostats 26

27 Floating Floor System Constructions Floating NEO-FOIL Combined foiled heat transfer layer and grooved insulation board Floating Heat Plate Combined aluminium heat diffusion plate and grooved insulation board 27

28 Floor covering NEO-Foil aluminium foil surface 35mm or 50mm pre-grooved insulation 16mm PEXLINE / PEX AL PEX pipe Existing concrete floor Floating NEO-FOIL Foiled heat transfer layer & grooved insulation NEO-Foil utilises high compressive strength expanded polystyrene, with a highly efficient aluminium foil covering. This acts as a heat conducting surface to transfer the heat from the pipes to the finished floor above. NEO-Foil is available in 35mm or 50mm. NEO-foil floating floor is suitable for wood floor coverings fitted directly and carpets with a 6mm MDF or 10mm plywood. 28

29 Floating NEO-FOIL Features & benefits using NEO-FOIL systems Provides ready-made pipe securing & spacing using pre grooved neo-foil insulated boards Neo-Foil insulated boards can also be bespoke manufactured to specific requirements High compressive strength insulation, for the direct application of engineered wood floors Offers a combined floating floor and underfloor heating solution Typical outputs up to 65 w/m2* (WxLxD) 1200mm x 1200mm x 35/50mm Suitability A full floating floor solution, for use on both suspended and concrete floors. 35 or 50mm 16mm ø Pipework Layout Suitability NEO-FOIL Installation Guide Flow Temp C Finished floor covering Wood Floor 6mm Ply/ Carpet 1.5 Tog Floor Heat Output w/m 2 1. Start by ensuring the floor is level and free from dirt. Removing all loose debris. 2. Lay your first board, butting the edges up to the wall. 3. Lay the second board, using a small cut of pipe to align the NEO- Foil panels. 4. Upon reaching the end of the first run, you may be required to cut the NEO-Foil panel. It is advised to use a hand saw, with a dust mask in a well ventilated area. Ensure the returns are still present. 5. When starting the second run, you must stagger the NEO-Foil panels in a brick pattern. Continue in this fashion until the whole area is covered. 6. Using a foiled tape, seal the joints that are parallel to the pipe. NOTE: Once the pipe is installed you must seal across the top of the pipes where the panels meet. 7. Begin to lay the pipe. It is advised to use a pipe de-coiler (UFH- ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. 8. Once all the pipes are laid begin the filling and pressurizing of the system to check for leaks prior to laying the finished floor. 55/ / / / *Typical heat outputs based upon BS EN 1264 Pt. (2) 29

30 Floor covering Heat Emission plates 16mm PEXLINE / PEX AL PEX pipe 35mm or 50mm pre-grooved insulation Existing concrete floor Floating Heat Plate Aluminium heat diffusion plate & grooved insulation Heat Plates utilises high compressive strength expanded polystyrene insulation, with highly efficient aluminium Heat Plates. This acts as a heat conducting surface to transfer the heat from the pipes to the finished floor above. Floating Heat Plates are available in 35mm or 50mm. Floating Heat Plates are suitable for wood floor coverings fitted directly and carpets with a 22mm Chipboard. 30

31 Floating Heat Plate Features & benefits using Heat Plate systems Provides ready-made pipe securing and spacing using pre grooved insulated boards Heat Emission Plates available in single or double size format for 16mm pipe Variety of rear insulation systems available or supplied by others. 35mm / 50mm Can be installed on top of existing floors in new build and retrofit applications Typical outputs up to 85.8 w/m2* (WxLxD) 1200mm x 1200mm x 35/50mm Suitability A full floating floor solution, for use on both suspended and concrete floors. 35 or 50mm 16mm ø Pipework Layout Suitability Floating Heat Plates Installation Guide 1. Start by ensuring the floor is level and free from dirt. Removing all loose debris. Flow Temp C Finished floor covering Wood Floor 6mm Ply/ Carpet 1.5 Tog Floor Heat Output w/m 2 2. Lay your first board, butting the edges up to the wall. 3. Lay your second insulation panel, using one of the Heat Plates to align the grooves. 4. Upon reaching the end of the first run, you may be required to cut the insulation panel. It is advised to use a hand saw, with a dust mask in a well ventilated area. Ensure the returns are still present. 5. When starting the second run, you must stagger the insulation panels in a brick pattern. Continue in this fashion until the whole area is covered. 6. Begin to insert the Heat Plates starting just below the first return. 7. Once the Heat Plates are laid begin laying the pipe following the floor plan pipe layout provided. It is advised to use a pipe decoiler (UFH-ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. If more channels are needed for pipe, you will require a hot wire polystyrene cutter. 8. Once all the pipes are laid begin the filling and pressurizing of the system to check for leaks prior to laying the finished floor. 55/ / / / *Typical heat outputs based upon BS EN 1264 Pt. (2) 31

32 Case Study Property type Location Installer System type Heat source Controls Retrofit with Extension Stokesby, Norfolk JRT Plumbing & Heating Solutions WARM-BOARD Air Source Heat Pump 230v Programmable Thermostats 32

33 Suspended Floor System Constructions Suspended NEO-FOIL Foiled heat transfer layer & grooved insulation Suspended Heat Plate Aluminium heat diffusion plate & grooved insulation Fit from below Spreader Plate Aluminium heat diffusion plate 33

34 Floor covering Chipboard NEO-Foil Aluminium surface 16mm PEXLINE / PEX AL PEX pipe NEO-Foil pre-grooved insulation Suspended NEO-FOIL Foiled heat transfer layer & grooved insulation NEO-Foil utilises high compressive strength expanded polystyrene, with a highly efficient aluminium foil covering. This acts as a heat conducting surface to transfer the heat from the pipes to the finished floor above. NEO-Foil is available in 35mm or 50mm. 34

35 Suspended NEO-FOIL Features & benefits using NEO-FOIL systems Provides ready-made pipe securing & spacing using pre grooved Neo Foil heat transfer boards Can be installed within battens or timber joists Suitable for joist or batten spaces 400mm centres Below insulation barrier, ensures heat is transferred to living space Variety of Neo Foil boards available, 35mm, 50mm Typical outputs up to 61.3 w/m2* (WxLxD) 1200mm x 350mm x 35/50mm Suitability A full floating floor solution, for use on both suspended and concrete floors. 35 or 50mm 16mm ø Pipework Layout Suitability Suspended NEO-FOIL Installation Guide 1. Floor boards will need removing and all nails and imperfections removed from the tops of the joists. NOTE: It is advised at this stage to check the joist centres prior to installation. Flow Temp C Finished floor covering Wood Floor 6mm Ply/ Carpet 1.5 Tog Floor Heat Output w/m 2 2. Batten down either side of all joists ensuring that each batten is level. Battens should be positioned 4mm below the thickness of the system. 3. Place a 6mm plywood panel on top of the battens. The distance from the top of the joist to the plywood should be just smaller than the thickness of the underfloor panels. This will improve contact with the upper floor. 4. Lay the NEO-Foil panels ensuring there is a return at either end of the run. Continue the process until each joist run is filled 5. Lay the underfloor heating pipe as per the floor plan pipe layout design provided. It is advised to use a pipe de-coiler (UFH-ACC- PDC) for installations; this will reduce the need for an additional worker to carry the coil. 6. Once all the pipes are laid begin the filling and pressurizing of the system to check for leaks prior to laying the finished floor. 55/ / / / *Typical heat outputs based upon BS EN 1264 Pt. (2) 35

36 Floor covering Structural chipboard floor Heat Emission Plate 16mm PEXLINE / PEX AL PEX pipe Pre-grooved insulation Suspended Heat Plate Aluminium heat diffusion plate & grooved insulation Heat Plates utilises high compressive strength expanded polystyrene insulation, with highly efficient aluminium Heat Plates. This acts as a heat conducting surface to transfer the heat from the pipes to the finished floor above. Suspended Heat Plates are available in 35mm or 50mm 36

37 Suspended Heat Plate Features & benefits using Heat Plate systems Provides ready-made pipe securing & spacing using pre grooved Heat Emission Plates Installs within battens or timber joist floors Suitable for joist or batten spaces 400mm centres Insulation barrier ensures heat is emitted upwards Plates available in single or double size format Variety of rear insulation systems available, 35mm, 50mm or supplied by others Typical outputs up to 81 w/m2* (WxLxD) 1200mm x 350mm x 35/50mm Suitability A full suspended floor solution, for use on both suspended and concrete floors. Pipework Layout Suitability 35 or 50mm 16mm ø Suspended Heat Plates Installation Guide 1. Floor boards will need removing and all nails and imperfections removed from the tops of the joists. NOTE: It is advised at this stage to check the joist centres prior to installation. 2. Batten down either side of all joists ensuring that each batten is level. Battens should be positioned 4mm below the thickness of the system. Flow Temp C Finished floor covering Wood Floor 6mm Ply/ Carpet 1.5 Tog Floor Heat Output w/m 2 3. Place a 6mm plywood panel on top of the battens. The distance from the top of the joist to the plywood should be just smaller than the thickness of the underfloor panels. This will improve contact with the upper floor. 4. Lay the insulation panels ensuring there is a return at either end of the run. Continue the process until each joist run is filled 5. Place the Heat Plates between the joists slotting them into the pre-grooved insulation channels. Tack the Heat Plates at either side. 6. Lay the underfloor heating pipe as per the floor plan pipe layout design provided. It is advised to use a pipe de-coiler (UFH-ACC- PDC) for installations; this will reduce the need for an additional worker to carry the coil. 7. Once all the pipes are laid begin the filling and pressurizing of the system to check for leaks prior to laying the finished floor. 55/ / / / *Typical heat outputs based upon BS EN 1264 Pt. (2) 37

38 16mm Fitting 16mm PEX AL PEX pipe Structural Chipboard Floor Single Heat Emission Plate Insulation Plasterboard Ceiling Fit from below Spreader Plate Aluminium heat diffusion plate Fit from below Heat Plates remove the need to lift the floor boards. 165mm wide with single channel grooves FFB Heat Plates offer the same heat outputs as regular Heat Plates. 38

39 Fit from below Spreader Plate Independently Tested by Features & benefits using Fit from below Spreader Plate systems BSRIA New 2015 for Installs within timber joists Suitable for multiple centre joist spacing s Insulation barrier ensures heat is emitted upwards Plates available in single format Typical output up to 81W/m2 (WxL) 1000mm x 165mm for 16mm pipe NEXT DAY DELIVERY* NEXT DAY Indepe Suitability A full suspended floor solution, for use on both suspended and concrete floors. 16mm ø NEW FOR 2015 Pipework Layout Suitability Electric Underfloor Heating Compatible WORLDWIDE Patent Pending WORLDWIDE P30561GB1, P30562GB1 Fit from below Spreader Plates Installation Guide 24 hr Quote 1. Drill two holes through one end of each joist. NOTE: each joist will need two holes per circuit. Instant 2. Tack one side of the first plate and slot the pipe in to the channel. Tack the other side of the plate. This will help hold the pipe in place when installing the remainder of the plates. Quote 3. Place the second plate inline with the first plate and fix using suitable tacks. Continue this until the joist run is complete. Independently Stress Tested 4. Cut the pipe and fit the supplied push-fitting. 5. Begin the second run by feeding the pipe through to the previous run and connecting to the push-fitting. It is advised to use a pipe de-coiler (UFH-ACC-PDC) for installations; this will reduce the need for an additional worker to carry the coil. 6. Continue from step 2 until the circuit run is complete. Flow Temp C Wood Floor Finished floor covering Floor Heat Output w/m 2 6mm Ply/ Carpet 1.5 Tog 55/ / / / Once all the pipes are fitted begin the filling and pressurizing of the system to check for leaks. A minimum 6bar pressure test must be carried out. 8. Once all the checks have been done, suitable insulation should be fitted to minimize downward heat loss. *Typical heat outputs based upon BS EN 1264 Pt. (2) 39

40 Case Study Property type Location Installer System type Heat source Controls New build, domestic Filby, Norfolk G & C Homes & Lincs Flow Screed Staples Oil Boiler 230v Programmable Thermostats 40

41 Manifold and Mixer Packs SOLFEX manifold The SOLFEX Underfloor heating manifolds are part pre-assembled and ready for installation with all the necessary components to aid a swift and hassle free installation. The manifold distributes the primary warm heating water from your boiler, heat pump, buffer tank or thermal store evenly into each underfloor heating circuit, if there is a demand for heat within that relevant zone. The SOLFEX Underfloor heating manifolds are available from 2-12 ports and are manufactured from high grade 304 stainless steel, installation and commissioning couldn t be any simpler, isolation valves are provided on both flow and return and each individual circuit can also be isolated without disruption to the balancing setting, the manifold also incorporates a wall mounting bracket, in-built air bleeding vents and drain off valves. Features and benefits of the SOLFEX Underfloor heating manifold High Quality produced product manufactured to BS EN Pre-assembled and ready for installation with all necessary components inbuilt. Available in various sizes for any design type or specification. Main body produced from high grade 304 stainless steel. Patented pipe connections for various pipe types and sizes. No scheduled maintenance. SOLFEX energy systems dedicated UFH technical & sales division can provide detailed manifold specifications according to bespoke design requirements. Flow Meter Actuator Air Vent Drain Valve Isolation Valve Grundfos A Rated Pump Thermostatic Mixer Valve No. Of Circuit s Size A(mm) B(mm) C(mm) D(mm) E(mm) 2 Circuit manifold Circuit manifold Circuit manifold Circuit manifold Circuit manifold Circuit manifold Circuit manifold Circuit manifold Circuit manifold Circuit manifold Circuit manifold

42 Manifold and Mixer Packs SOLFEX 230v Actuator With their sophisticated engineering, first-rate reliability and high-quality design, The SOLFEX actuator boasts an impressive low energy consumption of just 1 watt. The normally closed actuator has a 4mm stroke and is suitable for use with all our manifolds and wiring centres SOLFEX control & mixing pack The SOLFEX Underfloor heating control pack provides safe temperature controlled mixed water to an Underfloor heating system with a heat output up to 14KW. Designed to be lightweight and compact, in order to connect directly onto a standard manifold, without the need for extra brackets or supports. The Control Pack consists of a temperature mixing valve; an A rated high efficiency Grundfos circulator, return elbow, manifold adaptors and all necessary seals. SOLFEX energy systems dedicated Underfloor Heating technical & sales division can provide detailed specifications according to bespoke design requirements. Feature and benefits of SOLFEX underfloor heating control pack High Quality produced product manufactured to BS EN , Nickel plated to match stainless steel manifold Compact bolt on unit providing quick and simple installation For Space heating applications up to 14KW Easy set up within the adjustable range of 35 C to 65 C Controls flow temperature to +/- 2 C even with changing boiler flow and return temperatures A rated high efficiency circulator as standard for lower energy use and running cost Blanking cap and pump union can be interchanged so the pack can be reversed No scheduled maintenance 42

43 Manifold and Mixer Packs SOLFEX single room control & mixing pack The SOLFEX single room underfloor heating control pack provides safe temperature controlled mixed water to an underfloor heating system with a heat output up to 3KW, a perfect solution for retro fitting underfloor heating into an additional room or conservatory. Designed to be lightweight and compact in order to connect directly onto pipe work without the need for extra brackets or supports. The Control Pack consists of a temperature mixing valve; an A rated high efficiency Grundfos circulator, isolation valves, flow and return connections and fixing kit. SOLFEX energy systems dedicated Underfloor Heating technical & Sales division can provide detailed specifications according to bespoke design requirements. Single room mixer packs require a dedicated flow and return. Features and benefits of SOLFEX single room Underfloor heating control pack High Quality produced product manufactured to BS EN Compact bolt on unit providing quick and simple installation. For space heating applications up to 3KW. Easy set up within the adjustable range of 35 C to 65 C. Controls flow temperature to +/-2 C even with changing boiler flow and return temperatures. A rated high efficiency circulator as standard for lower energy use and running cost. No scheduled maintenance. 43